Separation Equipment Chapter 14 Centrifuges (CT) ................................................................................. 14-3 Dust Collectors (DC) .......................................................................... 14-6 Filters (F) ............................................................................................. 14-9 Separation Equipment (SE) ............................................................... 14-13 Thickeners (T) ..................................................................................... 14-15 Screens (VS) ........................................................................................ 14-16 G2 © ICARUS Corporation, 1998. 14-2 ICARUS Reference © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment Centrifuges (CT) Includes motor and drive unit. Description Type Atmospheric suspended basket. ATM SUSPEN Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel Driver Power: Range: 2 - 30 HP [1.5 - 22 KW] Automatic batch filtering centrifuge to 60 INCHES [1520 MM]. BATCH-AUTO Material Selection: Default: *CS* CS RBLCS SS316 HASTC - Carbon steel - Rubber-lined CS - SS316 - Hastelloy C Diameter: Range: 24 - 60 INCHES [610 - 1,520 MM] Capacity: Range: 3 - 30 CF [0.085 - 0.84 M3] Batch bottom-suspended filtering centrifuge with diameter to 48 INCHES [1210 MM]. BATCH-BOTM Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel RBLCS - Rubber-lined CS Diameter: Range: 20 - 48 INCHES [510 - 1,210 MM] Batch bottom-driven centrifuge, top unloading, explosion-proof motor with diameter to 56 INCHES [1420 MM]. TOP UNLOAD Material Selection: Default: *CS* CS RBLCS SS316 HASTC - Carbon steel - Rubber-lined carbon steel - SS316 - Hastelloy C Capacity: Range: 2 - 20 CF [0.06 - 0.56 M3] Diameter: Range: 18 - 56 INCHES [460 - 1,420 MM] Batch bottom-driven centrifuge, bottom unloading, fixed speed hydraulic driver with diameter to 56 INCHES [1420 MM]. Mat’l of Construction: Default: *SS316* Diameter: Range: 12 - 56 INCHES [305 - 1,420 MM] G2 © ICARUS Corporation, 1998. BOT-UNLOAD 14-3 14-4 ICARUS Reference Centrifuges (CT) continued Description Type Batch top-suspended filtering centrifuge with diameter to 50 INCHES [1260 MM]. BATCH-TOP Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel RBLCS - Rubber-lined carbon steel Diameter: Range: 20 - 50 INCHES [510 - 1,260 MM] High speed disk clarifier centrifuge, stack of rotating conical disks to shorten sedimentation path, batch removal of solids and diameter to 20 INCHES [500 MM]. DISK Mat’l of Construction: Default: *CS* Diameter: Range: 10 - 20 INCHES [250 - 500 MM] Reciprocating conveyor, with continuous filtering centrifuge for free-draining granular solids, horizontal bowl, removal by reciprocating piston and diameter to 50 INCHES [1250 MM]. RECIP-CONV Material Selection: Default: *CS* (Carbon steel) Diameter: Range: 15 - 50 INCHES [375 - 1,250 MM] Mat’l of Construction: SS (Stainless steel) Diameter: Range: 20 - 50 INCHES [500 - 1,250 MM] Scroll conveyor with continuous filtering centrifuge, solids removal by scroll conveyor and diameter to 75 INCHES [1875 MM]. SCROLL-CON Material Selection: Default: *CS* (Carbon steel) Diameter: Range: 15 - 75 INCHES [375 - 1,875 MM Mat’l of Construction: SS (Stainless steel) Diameter: Range: 15 - 50 INCHES [375 - 1,250 MM] Solid bowl with diameter to 54 INCHES [1370 MM]. SOLID BOWL Material Selection: Default: *CS* CS - Carbon steel SS316 - SS316 Inside Diameter: Range: 18 - 54 INCHES [460 - 1,370 MM] Inside Length: Range: 28 - 132 INCHES [720 - 3,350 MM] © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment Centrifuges (CT) continued Description Type Screen bowl with diameter to 54 INCHES [1370 MM]. SCREEN-BWL Material Selection: Default: *CS* CS - Carbon steel SS316 - SS316 Inside Diameter: Range: 18 - 54 INCHES [460 - 1,370 MM] Inside Length: Range: 28 - 132 INCHES [720 - 3,350 MM] High speed tubular sedimentation centrifuge, bottom entry, batch solids removal and diameter to 6 INCHES [150 MM]. TUBULAR The following rates are shown to assist in selecting the proper equipment item, however, rates outside this range may be input. TPH = 110-325, TON/H = 91-263. Mat’l of Construction: Default: *CS* (Carbon steel) Diameter: Range: 4 - 6 INCHES [105 - 150 MM] Continuous filtration vibratory centrifuge with solids removal by vibratory screen for dewatering of coarse solids with screen diameter to 56 INCHES [1420 MM]. VIBRATORY Mat’l of Construction: Default: *CS* (Carbon steel) Screen Diameter: Range: 48 - 56 INCHES [1,220 - 1,420 MM] Inverting filter centrifuge. Mat’l of Construction: Default: *SS316* Diameter: Range: 12 - 52 INCHES [305 - 1,320 MM] Capacity: Range: 0.2 - 12 CF [0.0056 - 0.34 M3] G2 © ICARUS Corporation, 1998. INVERTING 14-5 14-6 ICARUS Reference Dust Collectors (DC) Description Type Centrifugal precipitator includes driver and interconnecting piping with flow rate to 10,000 CFM [16,990 M3]. CENTRF-PRE Mat’l of Construction: Default: *CS* Flow Rate: Range: 500 - 10,000 CFM [850 - 16,990 M3/H] Cloth bay baghouse includes hopper bottom, airlocks and electrical motor shakers. Cloth area to 12,000 SF [1,110 M2]. CLOTH BAY Fabric filters are used for high efficiency 99+%, cleaning of small particles (less than one micron). Fabric filters are an excellent choice where feed conditions may vary because efficiency is unaffected by varying flowrates, particulate loading, or particle size distribution. Baghouses are not a good choice if the gas contains free moisture or if condensation will occur in the baghouse. Baghouses are limited to a maximum temperature of 550 DEG F. Shaker type filters are generally used for: • Low cfm • Low particulate loading • Intermittent operation. Pulse type units are used for: • Large CFM • High particulate loading • Continuous operation. The “cloth bay” dust collector is commonly called a baghouse or fabric filter. Dust laden gas is ducted into a rectangular (small units may be cylindrical) enclosure. The dirty gas must pass through cloth tubes or bags to get out of the baghouse. Baghouses are characterized by the method used to clean the filter bags. Two options are available - shaker and pulse type cleaning, which are a function of the air-to-media ratio. The air-to-media ratio, also called the air-to-cloth ratio, is the acfm of gas passing through one square foot of filter fabric. Shaker type baghouses are limited to air-to-media ratios of less than 4:1. Dirty gas flows from the inside to the outside of the filter bags in a shaker type unit. In order to remove the collected dust, the flow of dirty gas is stopped and an electric motor shakes the bags. Pulse type units have their filter bags supported over a cylindrical wire cage and dirty gas flows from the outside of the bags to the inside. Pulse type units operate with air-to-cloth ratios from 4:1 to 15:1. Filter bags are cleaned by injecting a pulse of compressed air into the bags being cleaned. The pulse of air expands the bags violently and throws off the dust collected on the bag’s outside surface. The pulse type baghouse does not have to be taken off-line for cleaning. - continued - © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment Dust Collectors (DC) continued Description Type CLOTH BAY - continued With both types of baghouse, the dust is collected in hopper bottoms and removed through an airlock. Today, most filter bags are manufactured from synthetic fibers. The materials in most common use are acrylics, nylon 6, nylon 66, “nomex” nylon, “Teflon,” polypropylene and polyesters (e.g., “dacron”). The baghouses in the system have polyester bags. Polyester has moderate all-around chemical resistance and good strength and abrasion resistance. Polyester may be used at a minimum continuous service temperature of 300 DEG F. Mat’l of Construction: Default: *CS* (Carbon steel) Surface Area: Range: 100 - 12,000 SF [10 - 1,110 M2] Flow Rate: Max: 48,000 CFM [81,550 M3/H] Air/Media Ratio: Range: 1 - 4 CFM/SF [19 - 70 M2/H/M2] Air Temperature: Default: *68* DEG F [*20* DEG C] Cyclone for gas/solid separation. Diameter to 60 INCHES [1,500 MM]. Collection efficiency varies with particle size. Particle Size Efficiency < 5m 5 - 20 m 50 - 90% 80 - 95% From the table above we see that cyclones are a good choice for medium size particles. Cyclones can be fabricated from a wide variety of internals and can also be refractory lined. Therefore cyclones can be used for the removal of particles from corrosive and/or high temperature (1,800 DEG F) gas streams. The cyclone has a cylindrically shaped upper section and long tapering conical lower section. Dirty gas enters the top section through a tangential nozzle. This imparts a swirling motion to the gas. The entrained particles are thrown to the wall of the cyclone by centrifugal force. The particles descend by gravity along the wall to the bottom of the cone where they are discharged. The gas spirals downward to the bottom of the cone then reverses direction and moves upward to the gas exit at the top center of the cyclone. Increasing the diameter of a cyclone increases its capacity but capacity of a single cyclone is limited to about 50,000 cfm. When larger flowrates must be handled several cyclones are arranged in parallel. Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel Diameter: Range: 3 - 60 INCHES [75 - 1,500 MM] Flow Rate: Range: 70 - 40,000 CFM [120 - 67,900 M2/H Air Temperature: Default: *68* DEG F [*20* DEG C] G2 © ICARUS Corporation, 1998. CYCLONE 14-7 14-8 ICARUS Reference Dust Collectors (DC) continued Description Type Multiple cyclone with flow rate to 20,000 CFM [33,980 M3/H]. MULT-CYCLO Mat’l of Construction: Default: *CS* (Carbon steel) Flow Rate: Range: 900 - 20,000 CFM [1,530 - 33,980 M2/H] Precipitator with high voltage to 20,000 CFM [33,980 M3/H]. ELC-H-VOLT Mat’l of Construction: Default: *CS* (Carbon steel) Flow Rate: Range: 7,000 - 20,000 CFM [11,900 - 33,980 M3/H] Precipitator with low voltage to 20,000 CFM [33,980 M3/H]. ELC-L-VOLT Mat’l of Construction: Default: *CS* (Carbon steel) Flow Rate: Range: 600 - 20,000 CFM [1,020 - 33,980 M3/H] Washers with flow rate to 20,000 CFM [33,980 M3/H]. WASHERS Mat’l of Construction: Default: *CS* Flow Rate: Range: 600 - 20,000 CFM [1,020 -33,980 M3/H] Pulse-type shakers with cloth area to 6,000 SF [557 M2]. Compressor for air pulse injection not included. PULSE SHKR Mat’l of Construction: Default: *CS* (Carbon steel) Surface Area: Range: 100 - 6,000 SF [10 - 557 M2] Flow Rate: Max: 90,000 CFM [152,900 M3/H] Air/Media Ratio: Range: 5 - 15 CFM/SF [91 - 270 M3/H/M2] Air Temperature: Default: *68* DEG F [*20* DEG C] © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment Filters (F) Description Type Cartridge filter to 1,200 GPM [75 L/S] with 5 micron cotton filter. CARTRIDGE Cartridge filters are generally used as a final filtering element for the removal of small particles, such as pipe scale, down to 10 microns in size from a liquid stream containing a low concentration of these solids. A cartridge filter consists of a tank containing one or more filter elements or cartridges which are tubes of wound natural or synthetic fibers. Liquid flows through the cartridges and the suspended solids are trapped by the fibers. As the filter gets dirtier, pressure drop builds to a point where the cartridges must be replaced. The cartridges are disposable. They are not cleaned and reused. Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel Flow Rate: Range: 30 - 1,200 GPM [1.9 - 75 L/S] Pressure leaf-dry filter with leaf area to 600 SF [55 M2]. LEAF-DRY Material Selection: Default: *CS* CS - Carbon steel SS316 - SS316 Surface Area: Range: 50 -600 SF [4.7 - 55 M2] Pressure leaf-wet filter with leaf area to 600 SF [55 M2]. LEAF-WET Material Selection: Default: *CS* CS - Carbon steel SS316 - SS316 Surface Area: Range: 50 - 600 SF [4.7 - 55 M2] Automatic plate and frame filter with capacity to 50 CF [1.4 M3]. Material Selection: Default: *RBLCS* RBLCS - Rubber-line CS PPLCS - Polyprop. lined CS SS316 - SS316 Frame Capacity: Range: 10 - 50 CF [0.3 - 1.4 M3] Plate Size: Range: 36 - 48 INCHES [900 - 1,200 MM]; Default: 48 INCHES [1,2000 MM] G2 © ICARUS Corporation, 1998. PLATE+FRAM 14-9 14-10 ICARUS Reference Filters (F) continued Description Type Disk Filter. General Features: The filter is a vacuum type (from drop leg), consisting of segmented disks with polypropylene filter bags, suction valve, vat (optional) with stiffeners, discharge trough, drive motor, base plate, rotor and bearing support. The following variations are available. ROTY-DISK Standard Disk Filter (for general chemical industry) — This filter additionally includes a paddle agitator for the vat, worm and gear reducer for filter drum, air blow discharge mechanism and cleaning showers. Thickener (as in pulp and paper mills) — includes the general features and in addition, has repulper, flushing pipe, hood with mounting flange, inspection and service doors, knock off and cleaning showers (including nozzles, header, hoses, valves). The filtrate valve (double solution type) and the drive reducer is a helical gear. Material: Default: *CS* CS SS316 RBLCS EPLCS - Carbon steel - SS316 - Rubber lined CS - Epoxy lined CS Application: Default: *MD RATE* LO RATE - Low filtration rate MD RATE - Medium filtration rate HI RATE - High filtration rate THCKNR - Used as a thickening device Capacity: Enter capacity or surface area. Surface Area: Enter capacity or surface area. Range: 100 - 900 SF [10 - 80 M2] Solids Handling Rate: Default: 0.30 TPD/SF [0.12 TPH/lM2] No. of Disks: Min: 1; Default: *3*. Liquid Flow Rate: Flowrate of feed stream Consistency - AD %: Percent of solids in the feed stream. Range: 0.50 - 5.00; Default: *15*. Tank/Vat Material: Default: *NONE* NONE - No vat will be provided CS - Carbon steel vat SS316 - Stainless steel vat © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment 14-11 Filters (F) continued Description Type Drum Filter. General Features: The filter is a vacuum type (from drop leg), multi compartment cylinder shell with internal filtrate piping with polypropylene filter cloth, feed box with inlet and drain nozzles, suction valve, rake-agitated vat (optional) with stiffeners, discharge trough, driver consisting of rotor, drive motor base plate, worm, gear reducer and two pillow block bearing with supports. In addition to the standard filter, the following variations are available. ROTY-DRUM Thickener (as in pulp and paper mills) — includes the above general features and, in addition, has repulper, flushing pipe, hood with mounting flange, inspection and service doors, knock off and cleaning showers (including nozzles, header, hoses, valves). The distinguishing features are air-assisted scraper discharge, filtrate valve (double solution type), steel filter cloth and the drive reducer is a helical gear. Brown Stock and Bleach Washers — in addition to the thickener features, the washers have multiple showers for washing. Lime Mud Filter and Dregs Washer — essentially includes the same general features as the general washer, but with pre-coat for easier filtration. Material: Default: *CS* CS SS316 RBLCS EPLCS - Carbon steel - SS316 - Rubber lined CS - Epoxy lined CS Application: Default: *MD RATE* LO RATE - Low filtration rate MD RATE - Medium filtration rate HI RATE - High filtration rate THCKNR - Used as a thickening device Capacity: Enter capacity or surface area. Surface Area: Enter capacity or surface area. Range: 100 - 2,000 SF [10 - 185 M2] Solids Handling Rate: Default: 0.50 TPD/SF [0.20 TPH/lM2] No. of Disks: Min: 1; Default: *3*. Liquid Flow Rate: Flowrate of feed stream Consistency - AD %: Percent of solids in the feed stream. Range: 0.50 - 5.00; Default: *20*. Tank/Vat Material: Default: *NONE* NONE - No vat will be provided CS - Carbon steel vat SS316 - Stainless steel vat G2 © ICARUS Corporation, 1998. 14-12 ICARUS Reference Filters (F) continued Description Type Sewage filter with area to 600 SF [55 M2]. SEWAGE Mat’l of Construction: Default: *CS* Surface Area: Range: 100 - 600 SF [10 - 55 M2] Sparkler with area to 110 SF [10 M2]. SPARKLER Material Selection: Default: *SS316* SS316 - SS316 RBLCS - Rubber lined CS Surface Area: Range: 8 - 110 SF [0.75 - 10.2 M2] Volume: Range: 0.5 - 15 CF [0.02 - 0.4 M3] Diameter: Range: 18 - 33 INCHES [450 - 825 MM] Tubular fabric filters (bank of three) with automatic or manual cleaning/backwashing. Flow rate to 3400 GPM [210 L/S]. TUBULAR For filtering liquid streams such as cooling tower water and tank car loading lines. The wide selection of filter media available allows particles from 1 micron to 2,000 microns in size to be removed. Because tubular filters can be backwashed, liquid streams with high solids concentrations can be handled. Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel Flow Rate: Range: 100 - 3,400 GPM [6.5 - 210 L/S] Mesh Size: Range: 60 - 700 MESH Operation: Automatic cleaning and backwashing option available. Default: *NONE* NONE - No auto operation AUTO - Auto clan/backwash Scroll discharge centrifugal filter for dewatering fine solids (0 to 28 mesh) or medium coarse solids (.375 INCH [10 MM] to 28 mesh). SCROLL Mat’l of Construction: Default: *CS* (Carbon steel) Feed Size: FINE - Fine solids MEDIUM - Medium solids White water filter including centrifugal screening basket, internal showers and distributors. WHITEWATER Flow Rate: Maximum flow varies: 4750 GPM [300 L/S] at 0.001 consistency, 2500 [157] at 0.1. Consistency - Ad %: Range: 0.001 to 0.1; Default: 0.1 © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment 14-13 Separation Equipment (SE) Description Type Water-only cyclones for separation of light and heavy minerals or particle size separation. Cyclones may be linear or radial manifold and may be lined with replaceable liners. Cyclone diameter to 30 INCHES [760 MM]. WATER-CYCL Material Selection: Default: *CS* CS - Carbon steel CERML - Light ceramic liner CERMM - Medium ceramic liner CERMH - Heavy ceramic liner CERMV - Very heavy ceramic liner ABRPL - Abrasive resistant plate REPRB - Replaceable rubber lining LS304 - Replaceable SS304 lining LS316 - Replaceable SS316 lining Diameter: Diameter is for individual cyclone, group manifolding - linear or radial. Range: 4 - 30 INCHES [105 - 760 MM] Configuration: Default: *LIN* LIN - Linear manifold RAD - Radial manifold Oil-water separator - API type. Mat’l of Construction: Default: *CS* (Carbon steel) Flow Rate: Maximum flow (see Configuration) less Specific Gravity increase. For example, for BOX 135 GPM [8.5 L/S] at 0.965. Min: 25 GPM [16 L/S] Diameter or Width: Range: 4 - 8 FEET [1.22 - 2.40 M] Length: Range: 20 - 40 FEET [6.1 - 12.0 M] Configuration: Default: *BOX* RND - Round- max flow 545 GPM [34 L/S] at .85 SG BOX - Box - max flow 700 GPM [44 L/S] at .875 SG Oil Specific Gravity: Range” 0.85 - 0.97; Default: *0.92* G2 © ICARUS Corporation, 1998. OIL-WATER 14-14 ICARUS Reference Separation Equipment (SE) continued Description Type Centrifugal cleaners/wet cyclones used for removal of contaminants in fluids using centrifugal force. Includes the body, supporting legs, two reject valves per cyclone, reject chamber/grit pot, automatic or manual control of rejected materials and a header for multiple cyclones. Separate material specifications are allowed for the top and conical section. Sizing and scaling features allow contaminants to be separated by size and density/type. Linear or radial configurations are available. PULP STOCK Main Section Mat’l: Default: *SS316* SS316 316L CS CERML CERMM CERMH CERMV ABRPL REPRB LS304 LS316 - SS316 - 316 L - Carbon steel - Light ceramic liner on CS - Medium ceramic liner on CS - Heavy ceramic liner on CS - Very heavy ceramic liner on CS - Abrasion resistant plate - Replaceable rubber liner on CS - Replaceable SS304 on CS - Replaceable SS316 on CS Cyclone Diameter: Enter diameter or capacity. Range: 4 - 30 INCHES [100 - 750 MM] Capacity: Enter diameter or capacity. Application Symbol: Default: *AUTO* AUTO - Automatic cleaner discharge MANL - Manual cleaner discharge Configuration: Default: *LIN* LIN - Linear manifold RAD - Radial manifold No. Cyclone/Manifold: Default: *1* Cone Section Mat’l: Default: *SS316* SS316 - SS316 316L - 316 L CS - Carbon steel CERML - Light ceramic liner on CS CERMM - Medium ceramic liner on CS CERMH - Heavy ceramic liner on CS CERMV - Very heavy ceramic liner on CS CERMC - Ceramic ABRPL - Abrasion resistant plate REPRB - Replaceable rubber liner on CS LS304 - Replaceable SS304 on CS LS316 - Replaceable SS316 on CS Containment Size: Default: *MEDIUM* SMALL - Small debris, less then 40 microns MEDIUM - Medium debris, 40 - 400 microns LARGE - Large debris, 400 - 4000 microns Contam. Specif. Grav.: Default: *MEDIUM* LIGHT - Light weight debris: asphalt, sand, ink MEDIUM - Medium weight debris: clay, heavy sand HEAVY - Heavy weight debris: metal clips, foil VHEAVY - Very heavy debris: nuts, bolts, rock © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment 14-15 Thickeners (T) Description Type Thickeners are used in many solid/liquid separation processes and consist of a slow-moving rake mechanism rotating in a tank. The unit includes feed well, bridge, drive head (with optional overload alarm system), and a drive consisting of worm, gear and motor. An optional flocculator mechanism with flocculation chamber, paddles and flocculator drive with reduction gear and motor can be included. Additional storage capacity for the tank can be specified for special applications such as green liquor clarification, white liquor clarification or lime mud washing; as used in paper mill operations. If only a thickener mechanism is needed, the tank can be excluded. THICKENER Application Symbol: Default: *STANDARD* STANDARD PRM-ETP SEC-ETP GRN-LQ WHITE-LQ LIMMUD - Standard thickener/clarifier - Primary clarifier usually for effluent - Secondary clarifier usually for effluent - Green liquor clarifier for pulp/paper - White liquor clarifier for pulp/paper - Lime mud washer for pulp and paper mills Rake Material: Default: *CS* CS - Carbon steel SS304 - SS304 SS316 - SS316 MONEL - Monel RUBCV - Rubber covered CS Tank/VAT Material: Tank material required to obtain tank cost, leave blank for thickener mechanism only. CS - Carbon steel SS304 - SS304 SS316 - SS316 MONEL - Monel RUBCV - Rubber covered CS Diameter: Enter tank capacity or tank dimensions. Range: 9.5 - 400 FEET [3.0 - 12.0 M] Height: Enter tank capacity or tank dimensions. Capacity: Enter tank capacity or tank dimensions. Additional Capacity: Extra storage in addition to basic tank capability. Default: *0.0* GALLONS [*0.0 M3]. Flocculator Required: Default: *NO* NO - No flocculation required YES - Flocculator mechanism required Bridge Type: Default: *FULL* FULL - Full length bridge 100 FEET [30 M] maximum SEMI - Semi-bridge for 100 FEET [30 M] diameter TRCTN - Traction type clarifier on semi-bridge Drive Heat Type: Default: *DH-STD* DH-STD - Standard drive head to 30 FEET [9 M] diameter DH-HD - Heavy duty drive - large diameter, thick sludge DH-HDA - Heavy duty, overload alarm, lifting device Design Temperature: Default: 190 DEG F [88 DEG C] for green liquor; else 68 DEG F [20 DEG C]. Operating Temp.: Default: Design temperature. % All. for Internals: Specify an allowance for internals as a percent of basic mechanism weight. Default: *0.0* Base Mat’l Thickness: Base material thickness including corrosion allowance. Corrosion Allowance: Default: 0.125 INCHES [3 MM] for CS, 0.0 for other materials. Number of Manholes: Default: *1* Manhole Diameter: Max: 480 INCHES [1,200 MM]; Default: *18* INCHES [*450* MM]. G2 © ICARUS Corporation, 1998. 14-16 ICARUS Reference Screens (VS) Rectangular, circular. Description Type Rectangular single deck, open or enclosed. Rectangular double deck, open or enclosed. Rectangular triple deck, open or enclosed. ONE DECK TWO DECK THREE DECK Mat’l of Construction: Default: *CS* (Carbon steel) Length: Range: 6 - 24 FEET [2.0 - 7.25 M] Width: Range: 3 - 8 FEET [1.0 - 2.25 M] Configuration: Default: *OPEN* OPEN - No duct enclosure ENCLOS - Dust enclosure required Rectangular hummer-type for fine separation; 1, 2 or 3 decks. HUMMER Material Selection: Default: *CS* CS - Carbon steel SS - Stainless steel Area: Range: 10 - 80 SF [1.0 - 7.4 M2] Number of Decks: Range: 1 - 3 Circular single deck. Circular double deck. Circular triple deck. SIFTER-1 SIFTER-2 SIFTER-3 Material Selection: Default: *CS* CS - Carbon steel SS304 - SS304 SS316 - SS316 Diameter: Range: 18 - 60 INCHES [450 - 1,5000 MM] Area: Range: 1.5 - 18 SF [0.2 - 1.7 M2] © ICARUS Corporation, 1998. G2 Chapter 14: Separation Equipment 14-17 Screens (VS) continued Description Type Pressure screen used for fine screening of contaminants in a paper mill. Includes shell for screen basket housing, rotor, foil blades, water lubricated packing box with packing seals, V-belt drive with belts, metal guard and motor. PRESSURE Basket Material: Default: *SS316* CS - Carbon steel SS304 - SS304 SS316 - SS316 Casing Material: Default: *SS316* CS - Carbon steel SS304 - SS304 SS316 - SS316 Hydraulic Capacity: Enter capacity or diameter and length. Basket Diameter: Enter capacity or diameter and length. Min: 60 INCHES [150 MM] Basket Length: Enter capacity or diameter and length. Min: 60 INCHES [150 MM] Driver Speed: Max: 3,6000 RPM; Default: *1,800* RPM Design Press. - Gauge: Default: *15* PSIG [*150* MM] Seal Type: Default: *MECH* PACK - Packing MECH - Mechanical seal Low consistency bow screen is used for fiber collection in a paper mill. The unit consists of a screen surface mounted on a frame curvilinear in shape, with inlet nozzle, discharge nozzle(s) and a collection chamber. The automatic feature includes solenoids, timers and an air cylinder for back-flushing and cleaning. LD STOCK Screen Material: Default: *SS* CS - Carbon steel SS - Stainless steel Capacity: Enter capacity or screen surface area. Surface Area: Enter capacity or screen surface area. Frame Material: Default: *CS* CS - Carbon steel SS - Stainless steel Consistency - AD %: Percent of solids in the feed stream. 0.60 - 2.00; Default: *0.80* Mechanical bar screens are the first stage of screening used in an effluent treatment system. These are wide mesh screens made from metal rods/flats welded onto a frame. Screen Material: Default: *CS* CS - Carbon steel SS - Stainless steel Capacity: Enter capacity or screen surface area. Surface Area: Enter capacity or screen surface area. G2 © ICARUS Corporation, 1998. BAR 14-18 ICARUS Reference © ICARUS Corporation, 1998. G2
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