Basics on water Preface Water is the most sought after ingredient in everyday life and the need for high hygiene standards is great. It is used in various areas of life – in beverages, for preparation of meals and drinks and for cleaning of dishes. Consumable water is essential in the preparation of different foods. A quote from Thales von Milet states that – “water is the principle of all things because water is everything and everything returns to the water”. MAVEA has over 40 years of experience in water filtration. Worldwide, more than 800 employees work towards achieving perfect water quality: • MAVEAs investment in research has enhanced the quality of water in food and beverage preparation. • MAVEA develops optimal filter systems that improve water quality from professional coffee machines, in combination ovens and steamers, vending machines and dishwashers. The premise for supplying water of consistently high standards is to understand the basic principles. MAVEA has compiled this booklet that can serve as your guide to “water”. Contents Challenges page 02 Water and its contents page 06 Development of lime page 13 Possibilities of water treatment page 15 Filter media in MAVEA filter systems page 16 01 The first challenge Scale build up due to a high amount of carbonate hardness in the water Disadvantages: • longer downtimes • higher service costs • increased energy costs • spots and smears on cutlery, crockery and glasses The target : Optimisation of mineral content in water 02 The second challenge Lime scale does not only affect the aroma of water but also causes unpleasant odours and off tastes (e.g. chlorine, organic compounds) Disadvantages: • beverages do not taste good • they do not look appealing • unsatisfied customers • unpleasant smell 03 The third challenge Machine downtime caused by a high amount of particles in the water Disadvantages: • magnetic valves do not close properly • higher maintenance costs • unsatisfied customers 04 The aim of water filtration • Preventing lime scale build-up by removing / reducing the substances that cause hard water. • Removal of undesired odours and off tastes. • Separation of particles in the water All this provided by one compact filter system! 05 Contents of drinking water Drinking water contains several components: • Natural environmental substances, e.g. minerals • Residues from pollution • Substances from water treatment These are subdivided into: • Inorganic substances, e.g. minerals • Organic diluted substances • Inorganic and organic particles • Micro organisms 06 Water components How do the substances get into the water? 07 The different kinds of hardness in water Sodium, potassium, iron, magnesium, calcium, cupric, etc. All dissolved calcium and magnesium ions Hydrogen carbonate, sulfates, chlorides, phosphates, nitrates, etc. Calcium- and magnesium hydrate carbonates are minerals which create lime scale upon heating (permanent hardness) calcium and magnesium ions that adhere to sulfate, chloride, phosphate and other anions (except hydrogen carbonate) 08 Hardness range of water supply companies 09 Distribution of the different types of hardness 10 By-pass water 11 Definition pH-value Values between 0 and 14 indicate how acidic or alkaline a substance (e.g. water) is. A pH-value of 7 is the neutral point, smaller values are referred to as acidic, higher ones as alkaline. Tap water has a pH-value from 6,5 to 9 depending on the region and local water quality 12 How does scale develop? • The carbonate hardness is equivalent to the dissolved magnesium and calcium ions which are appends to HCO3 • All components in tap water are balanced, though this regulated composition is destroyed by increase of pressure or temperature • Heating especially builds up indissoluble compounds which form scale (calcium hydrogen carbon becomes lime, carbon dioxide and water) • Limescale sediments accumulate at the hottest and rawest parts of the machine – the coating becomes thicker and thicker 13 Organic contents Organic contents in drinking water are strictly controlled. Many of these organic substances; for example, pesticides or solvents have very low limits. However, small amounts may be present. Some examples: • Residues from pesticides, solvents, industrial products like colours and varnishes, etc. • Natural substances from infiltration • Organic substances not specified • Particles 14 Substances for treatment Certain substances are added to treat water – for example: • Substances for elimination of clouding - flocculation • Substances for elimination of iron or manganese • Chlorine for disinfection A small quantity of chlorine is added to tap water as it is essential for disinfection. Together with organic residues this can create unpleasant odours and off tastes in the water. 15 Filter media in MAVEA filters Ion exchanger • Partial demineralisation / Full demineralisation • Decarbonisation • Reduction of heavy metals (lead, copper, zinc ...) Activated carbon • Improvement of odour and taste of drinking water • Reduction of chlorine and chlorine compounds • Reduction of organic impurities • Decolourisation Particle filtration • Removal of particles, e.g. rust, scale • Removal of organic particles – fluff balls • Removal of particles in µm range 16 Definition ion exchanger Certified food grade material which selectively removes certain dissolved ingredients from the water. These ingredients (e.g. calicum) are then dissolved again by the regeneration of the MAVEA ion exchanger and thus removed. 17 Definition activated carbon Activated carbon is a natural product and has a huge inner surface. Activated carbon is able to absorb a great spectrum of substances. The pore volume of activated carbon in general is bigger than 0,2 ml/g, the inner surface bigger than 400 m2/g (2 tennis courts). The activated carbon used by MAVEA is produced from coconut shells. 18 Definition particle filter Water filtration particle filters are normally mechanical filtration steps to remove particles in different ways from the water. 19 Summary By using MAVEA filters every product becomes a top-level product – no matter if it is a beverage, food or tableware. Water of best quality is provided! • • • • • 20 no disturbing raw or small particles a well-balanced carbonate hardness (according to the German Coffee Association) no substances influencing odour or taste in a negative way sufficient concentration of minerals no disturbing salinity … constant quality … provided by just one filter system! 21 PN: 2008/03 Mavea LLC 675 Tollgate Road, Suite G USA - Elgin, Illinois 60123 phone: +1 847-429 05 10 fax: +1 847-429 05 12 email: [email protected] www.mavea.net
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