Product and Installation Guide Pavers Wall Systems Edgers Product and Installation Guide Table of Contents Wall Systems ..................................................................3-6 Fire Pit Kit ..............................................................................6 Paving Systems ...........................................................7-8 Anchor Block Company, a leader in landscape products and a licensed manufacturer of Anchor Wall Systems Patio Stones ...................................................................9-10 products, continually invents stylish ways to help homeowners improve their outdoor spaces. Edgers ..........................................................................................11 Project Planning and Installation ....12-23 Products shown below can be found on page number. 3 6 7 9 11 • Colors shown in this brochure may vary from actual product colors. Check store for actual sample color. • Some products and colors may not be available in all locations. • Front cover photos: Fresco™ wall system (large photo), Dutch Cobble pavers, Ashlarstone™ retaining wall system and Anchor Edger™ bullet edger. 2 Wall Systems Border Stone TM Retaining Wall System Total Wall Height: Build up to 16" A lightweight alternative for short walls, edging and landscape rings. Block Size: 4"H x 8"L x 5 1⁄2"D Block Weight: 12 lbs. Red/Charcoal Block: 100503932 Rear lip makes installation easy— stack and align Carlton ® Retaining Wall System Total Wall Height: Build up to 24" Its rough-hewn texture and compact size make this wall system ideal for smaller projects. Tan Cap: see page 4 for cap option Block: 100503926 Block Size: 3"H x 10"L x 5 7⁄8"D Block Weight: 11 lbs. Rear lip makes installation easy— stack and align Ashlarstone TM Retaining Wall System Total Wall Height: Build up to 24" Inspired by traditional ashlar pattern of natural stone walls. Cap Size: 2"H x 12"L x 8"D Cap Weight: 15 lbs. Block Size: 4"H x 12"L x 7"D Block Weight: 22 lbs. Tan/Brown Cap: 100503906 Block: 100503904 Rear lip makes installation easy— stack and align Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. 3 Wall Systems Windsor Stone ® Retaining Wall System Total Wall Height: Build up to 24" This traditional face style gives any garden wall a timeless appearance. Small Cap Size: 2 3⁄8"H x 12"/9"L x 7 1⁄2"D Cap Weight: 15 lbs. Tan Cap: 100503893 Block: 100503928 Block Size: 4"H x 11 5⁄8"L x 7"D Block Weight: 22 lbs. Rear lip makes installation easy— stack and align Brown/Buff Cap: 100503896 Block: 100503930 Red/Charcoal 100503897 100503931 Diamond 10D Charcoal 100503933 100503927 Gray 100503895 100503929 ® Retaining Wall System Total Wall Height: Build up to 42" Block Size: 6"H x 17 3⁄4"L x 10"D Block Weight: 54 lbs. The dependability of Diamond® retaining wall systems has made them the preferred choice for decades. This product has a beautiful rough-hewn appearance that transitions nicely into the surrounding landscape. Rear lip makes installation easy— stack and align Brown/Buff Cap: 100503900 Block: 100503907 4 Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. Wall Systems Tango TM Lawn-and-Garden Project Block Textured end is exposed on column exterior. Total Wall Height: Build up to 24" Enhance your outdoor entry and living spaces with this amazingly versatile lawn-and-garden project block. For more details see the TangoTM Lawn-and-Garden Project Block Inspiration and Installation Guide or www.anchorblock.com. Smooth end is concealed inside the column. Block Size: 4"H x 12"L x 6"D Block Weight: 16 lbs. Brown/Buff Block: 100554675 Tango column project ShortCut ® Cap This double-faced, tapered cap is ideal for straight or curved walls. Use with TangoTM lawn-and-garden project block and the Diamond® 10D retaining wall system. • Sized to minimize cutting • Alternate narrow (N) / wide (W) faces every other cap for straight walls • Place all narrow (N) faces on one side for curved walls Curved Walls Straight Walls Narrow Face Cap Size: 3"H x 8"/7"L x 13"D Cap Weight: 23 lbs. Brown/Buff Cap: 100503900 N W Wide Face Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. 5 Wall Systems Fresco TM Wall System The versatile components of the Fresco™ wall system can be oriented in any manner to create small retaining walls, freestanding walls and other outdoor projects. Rectangle Block Size: 4"H x 12"L x 8"D Block Weight: 29 lbs. Northwoods 100503901 Fresco Wall System Project: Column A (20") Fresco Wall System Project: Small Planter Tapered Block Size: Front: 4"H x 8 5⁄8"L x 8"D Back: 4"H x 6"L x 8"D Block Weight: 18 lbs. For project ideas: scan with your mobile device or visit bitly.com/FrescoDIYProjects Northwoods 100503902 Hudson Stone TM Wood Fire Pit Kit The Hudson Stone™ wood fire pit kit features a rough-hewn face texture and is conveniently packaged with: • 42 Hudson Stone tapered units • A sturdy 28" metal liner • Wood logs not included Outside Diameter: 40" Inside Diameter: 30" Assembled Height: 12" Kit Weight: 620 lbs. Sand 100503925 For installation video: scan with your mobile device or visit bitly.com/HudsonStoneFirePitHowTo 6 Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. Paving Systems Dutch Cobble Pavers Rectangle Size: 5 1⁄2"W x 8 1⁄4"L x 2 3⁄8"H Weight: 9 lbs. Beautiful pavers that bring a warm cobblestone feel to patios, walkways or driveways. Autumn Blend 100503651 Square Size: 5 1⁄2"W x 5 1⁄2"L x 2 3⁄8"H Weight: 6 lbs. Autumn Blend 100503884 Pattern Options 1:1 Running Bond 3:1 Running Bond Basket Weave 1:1 Random Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. 7 Paving Systems Holland Pavers A timeless product that is versatile for many applications. Install with one of the paver patterns shown below or use as a soldier course. Use 1-inch-high size for step veneer. Size: 3 7⁄8"W x 7 7⁄8"L x 1"H Weight: 2.5 lbs. Autumn Blend 100503645 Fieldstone 100503646 Size: 3 7⁄8"W x 7 7⁄8"L x 2 3⁄8"H Weight: 6 lbs. Autumn Blend 100503647 Fieldstone 100503648 Red/Charcoal 100503649 Red 100503650 Pattern Options Running Bond 8 Herringbone Parquet Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. Patio Stones Foot Notes ® Patio Stones This amazing product provides the look of genuine flagstone with easy, streamlined installation because, unlike real flagstone, these stones are smooth on the bottom and have a uniform height — eliminating leveling issues as you create stepping paths, walkways and patios. A 40" walkway pattern Size: Various Sizes x 1 3⁄4"H Average Weight: 37 lbs. 2 1 4 3 5 3 1 4 5 1 2 3 40" Tan 100503923 4 5 2 4 1 4 5 2 40" 3 Rotate each set 90° Cobblestone Patio Stones Choose the look of cobblestone pavers in an orderly or random pattern. Random Cobblestone Size: 16"W x 16"L x 2"H Weight: 38 lbs. Cobblestone Size: 16"W x 16"L x 2"H Weight: 38 lbs. Tan/Charcoal 100503891 Tan/Brown 100503889 Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. 9 Patio Stones Brickface Patio Stones 16" Square Patio Stone Size: 16"W x 16"L x 2"H Weight: 38 lbs. Size: 16"W x 16"L x 2"H Weight: 38 lbs. Copper 100503887 Red 100503888 Size: 12"W x 12"L x 2"H Weight: 24 lbs. Northwoods 100503922 Copper 100503886 Red 100503885 16" Round Patio Stone Size: 16" Dia. x 2"H Weight: 34 lbs. Patio Block Patio Stone Size: 16"W x 8"L x 2"H Weight: 17 lbs. Gray 100503883 Exposed Aggregate 100503890 Slate Top TM Patio Stone A textured top simulates the look of real slate while the smooth, even bottom and uniform height make it easy to level and install. Size: 16"W x 16"L x 2"H Weight: 38 lbs. Tan/Brown 100503924 10 Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. Edgers Rivers Edge TM Edger Rivers Edge™ edgers blend gracefully and naturally into any environment. Great for borders and pathways, their sculpted surface emulates the look of natural stone. Size: 3 5⁄8"W x 12"L x 3 5⁄8"H Weight: 12 lbs. Tan/Brown 100503916 Red/Charcoal 100503915 Crescent Edge TM Edger Edge with circular patterns in mind, perfect for creating a tight radius or for softening the edge of a garden. Size: 5 1⁄2" Dia. x 2 1⁄4"H Weight: 5 lbs. Red 100503914 Copper 100503913 Anchor Edger TM Bullet Edger The clean lines of the Anchor Edger™ bullet edger add bold symmetry to curved borders. Charcoal/Tan 100503910 Copper 100503911 Size: 4"W x 12"L x 3"H Weight: 11 lbs. Red/Charcoal 100503912 Tan/Brown 100503908 Actual dimensions and weights may vary from these approximate values due to variations in manufacturing processes. 11 DIY Retaining Wall Installation Call 811, Common Ground Alliance, to have utilities marked before starting your project. Read all instructions prior to installation. Refer to page 17 for reference images of installation materials and tools. Fig. 1 1. S take Out Wall and Create Trench. Begin by using stakes with a string line (or a garden hose for curved walls) to mark the location of the wall, using the desired location of the back of blocks as the guide. Use the information below to determine the size of the trench needed, and then dig the trench. The width of the trench should be twice the depth (front to back) of the block. Example: For block that is 6 inches deep make the trench 12 inches wide. The depth of the trench should be equal to the height of the block plus compacted base depth (Table 1). Example: For an exposed wall height of 1'6" and using a 6" high block, dig the trench a total of 9 inches in depth. Table 1 Trench Depth Reference Chart Exposed Wall Height* < 1'6" < 3' 2' Block Height Compacted Base Depth Total Trench Depth Compacted Base Depth Total Trench Depth Compacted Base Depth Total Trench Depth 6" 3" 9" 4" 10" 6" 12" 5" 3" 8" 4" 9" N/A N/A 4" 3" 3" 3" 7" 6" N/A N/A N/A N/A N/A N/A N/A N/A * For exposed wall height limits, follow product’s total wall height (reference product page) and subtract height of block to account for buried base course. Fig. 2 2. A dd and Compact Base. Remove loose soil and firmly compact the soil in the bottom of the trench with the tamper. Base material can be paver base or an equivalent to 3/4 -inch minus (with fines) aggregate. Add a 2-inch layer of base material in the bottom of the trench; rake out and firmly compact (Fig. 1). Repeat as needed for recommended compacted base depth (reference Table 1). 3. L evel Base. Tip: The more level the base material the easier it is to level the block when building the wall. Use a carpenter’s level to level base material along the trench; check the level every few feet. Add more base material and repeat the process as needed until appropriate compacted base depth is achieved (reference Table 1). Fig. 3 4. B ase Course. Tip: This is the most important step in the installation process. Bury the base course block. Use a hammer and chisel to remove the rear lips from all base course blocks (if applicable). Starting at the lowest elevation, place the first block, making sure the block is level front to back and side to side; lay subsequent blocks in the same manner (Fig. 2). Adjust blocks with a rubber mallet if necessary. For a straight wall, use string line along the back edge of block to check for proper alignment. Fill cores of blocks (if applicable) and backfill trench behind base course with base material. Compact backfill with hand tamper. Fill trench in front of wall with soil and compact. Clean any debris off the top of the blocks before beginning next course. For slopes, you may need to step up the base (Fig. 3). Make sure the base block is below grade at step-up with adequate base material below block. Fig. 4 Fig. 5 5. L ay and Level Wall Blocks. Begin next course by laying a block with the rear lip (if applicable) facing down, in a staggered relationship (running bond) to the course beneath. Pull each block forward until the lip is securely in contact with the blocks below (Fig. 4). Check each course for levelness and make adjustments with a rubber mallet before continuing. Incorporate drain tile, if required, per building code or site conditions. After each course, fill cores of blocks (if applicable) and backfill behind blocks with drainage aggregate (such as 3/4 -inch angular/crushed free draining aggregate), extending 12 inches behind the wall. Compact backfill with hand tamper. Repeat until wall height is reached. The last course of blocks can be backfilled with soil to allow for plants or sod. 6. S plit/Cut Block. Cutting or splitting blocks may be required for your project. • T o split a block: Use a hammer and chisel to score the block on all sides of the split. Continue to pound the chisel on all score lines until the block splits (Fig. 5). • To cut a block: Use a circular saw or tub saw with a diamond blade designed for cutting concrete wall blocks. • To create a 90-degree mitered corner: Cut a 45-degree angle on two blocks. Glue cut sides together with exterior-grade concrete adhesive so the two faces form the finished outside corner. Always wear eye protection when sawing blocks. Read and understand the operating manual before using a saw. Fig. 6 7. M ark, Cut and Glue Cap. To cap the wall, slide the cap forward so the face of the cap overhangs the face of the wall approximately 1 inch or as desired. • For capping straight walls, use a string line as a guide to keep alignment. • For capping curved walls, cut the caps to follow the radius of the wall. Place a cap at the beginning of the curve, skip a space and place the next cap in the third position. Rest a cap on top of the original two, aligning the face with the adjacent caps. Mark the bottom of the cap along the edges (Fig. 6). Use a circular saw or tub saw with a diamond blade to cut the marked cap. On a 90-degree corner, two caps need to be saw-cut at a 45-degree angle. At the end of the wall, cut and place the cap so the manufactured edge is exposed. Use an exterior-grade concrete adhesive to secure the caps. If not finishing with caps, glue the top wall course with exterior-grade concrete adhesive. Tip: Planting grass or other vegetation in front of the wall and behind the top of wall will help to reduce the chance of erosion. aximum gravity wall heights assume no slope below or above the wall; no surcharge loads (e.g., driveway, parking pad, pool, etc.); block cores (if applicable) are M filled; and all replaced soil is well compacted. 12 Retaining Wall Project Materials Calculators 1. Plan the length and height of the wall, accurate to nearest inch. 2. Select retaining wall product, then calculate number of blocks needed for project. calculate exposed area of wall ______ X = ______ exposed wall height (in.) wall length (in.) calculate area of block face ______ _: exposed area of wall (sq. in.) X calculate number of blocks needed for buried base course = ______ ______ block height (in.) block length (in.) wall length (in.) _: ______ = estimated # of blocks = X 1.05* block length (in.) = + area of block face (sq. in.) # of blocks needed for base course minimum # of blocks* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. 3. Calculate base material (paver base or 3/4 -inch minus [with fines] aggregate) needed for project. For blocks with throughcores, add 15 percent to the volume of base calculation to account for filling the cores. calculate volume of base ______ X block depth (in.) (front to back) x2 calculate volume behind base course = ______ ______ compacted base depth (in.) (Table 1) x wall length (in.) X calculate compensation for compaction = ______ ______ block depth (in.) height of block (in.) (front to back) x wall length (in.) _: 2 + volume of base (cu. in.) 0.25 = X cubic inches of base material = _: volume of base + volume behind base course + volume behind base course (cu. in.) compensation for compaction (cu. in.) 1,728 = total amount of base material (cu. ft.) 4. Calculate drainage aggregate (3/4 -inch angular/crushed free-draining aggregate) needed for project. For blocks with through-cores, add 15 percent to the volume of drainage aggregate calculation to account for filling the cores. calculate volume behind exposed wall ______ X ______ wall length (in.) X compensation for compaction cubic inches of drainage aggregate = 12 = _: exposed wall height (in.) = 1.25 X compensation for compaction volume behind wall (cu. in.) 1,728 total amount of drainage aggregate (cu. ft.) 5. Select wall cap product, then calculate number of caps needed for project. wall length in inches estimated # of caps calculate linear coverage of cap ______ _: _: 2 = = cap length (front) (in.) + cap length (back) (in.) = linear coverage of cap (in.) wall length (in.) X 1.05* minimum # of caps* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. Add an extra 10 percent for curved walls. 6. Calculate exterior-grade concrete adhesive needed. use approximately 3 ounces of exterior-grade concrete per linear foot calculate total length of courses to glue, including cap course ______ wall length (in.) X ______ _: 12 = # of courses to glue X length of courses to glue (lin. ft.) ounces of adhesive = _: 10 = 3 ounces per linear foot minimum # of 10-oz. exteriorgrade concrete adhesive tubes 13 DIY Fresco™ Freestanding Wall Installation Call 811, Common Ground Alliance, to have utilities marked before starting your project. Read all instructions prior to installation. If building on top of existing paver or concrete base, make sure it is clean and level, then start with step 5. Fig. 1 Fig. 2 1. S take Out Wall and Create Trench. Begin by using stakes with a string line (or a garden hose for curved walls) to mark the location of the wall. With a shovel, dig a trench 16 inches wide and 8 inches deep (Fig. 1). 2. A dd and Compact Base. Remove loose soil and firmly compact the soil in the bottom of the trench with the tamper. Base material can be paver base or an equivalent to 3/4 -inch minus (with fines) aggregate. Add a 2-inch layer of base material in the bottom of the trench; rake out and firmly compact (Fig. 2). Repeat as needed for finished compacted base depth of 4 inches. 3. L evel Base. Tip: The more level the base material the easier it is to level the block when building the wall. Use a carpenter’s level to level base material along the trench; check the level every few feet (Fig. 3). Add more base material and repeat the process as needed until appropriate compacted base depth is achieved. Fig. 3 Fig. 4 Fig. 5 4. B ase Course. Tip: This is the most important step in the installation process. Bury the base course block. Starting at the lowest elevation, place the first block, making sure the block is level front to back and side to side; lay subsequent blocks in the same manner. Adjust blocks with a rubber mallet if necessary. For a straight wall, use string line along the back edge of block to check for proper alignment. Fill trench in front and behind wall with soil and compact. Clean any debris off the top of the blocks before beginning next course. 5. L ay and Level Wall Blocks. Begin next/first course by laying a block in a staggered relationship (running bond) to the course beneath (if applicable). Check each course for levelness and make adjustments with a rubber mallet before continuing (Fig. 4). Repeat until desired wall height is reached. 6. S plit/Cut Block. Cutting or splitting blocks may be required for your project. • To split a block: Use a hammer and chisel to score the block on all sides of the split. Continue to pound the chisel on all score lines until the block splits (Fig. 5). • To cut a block: Use a circular saw or tub saw with a diamond blade designed for cutting concrete wall blocks. Always wear eye protection when sawing blocks. Read and understand the operating manual before using a saw. Fig. 6 Fig. 7 7. G lue Wall and Cap. Use an exterior-grade concrete adhesive to secure each block in the top 2 courses (Fig. 6). To cap the wall, place a block perpendicular to the wall and slide the block forward so the face of the cap overhangs the face of the wall approximately 2 inches. • For capping straight walls, use a string line as a guide to keep alignment. • For capping curved walls, cut the blocks to follow the radius of the wall. Place a block at the beginning of the curve, skip a space and place the next block in the third position. Rest a block on top of the original two, aligning the face with the adjacent blocks. Mark the bottom of the block along the edges. Use a circular saw or tub saw with a diamond blade to cut the marked block. Use an exterior-grade concrete adhesive to secure cap course (Fig. 7). Tip: For any cut edges on the block, chip the edges with a hammer to maintain a tumbled appearance. Maximum gravity wall heights assume no slope below or above the wall; no surcharge loads (e.g., driveway, parking pad, pool, etc.); block cores (if applicable) are filled; and all replaced soil is well compacted. 14 Installation materials and tools needed (reference images on page 17): Gloves Stakes String line Garden hose Tape measure Shovel Tamper Rake Paver base or an equivalent to 3/4 -inch minus (with fines) aggregate Carpenter’s level Hammer Chisel Level Rubber mallet Circular saw or tub saw Diamond blade designed for cutting concrete wall blocks Safety glasses Exterior-grade concrete adhesive Carpenter's pencil Fresco™ Freestanding Wall Project Materials Calculators 1. Plan the length and height of the wall, accurate to nearest inch. 2. Calculate number of Fresco™ blocks needed for project. If building on top of existing paver or concrete base, exclude adding number of blocks needed for buried base course. calculate exposed area of wall ______ X = ______ exposed wall height (in.) wall length (in.) area of block face 12 _: exposed area of wall (sq. in.) 4 X block length (in.) calculate number of blocks needed for buried base course = ______ block height (in.) 48 wall length (in.) _: 12 = block length (in.) estimated # of blocks = X 1.05* = + area of block face (sq. in.) # of blocks needed for base course minimum # of blocks* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. 3. Calculate base material (paver base or 3/4 -inch minus [with fines] aggregate) needed for project. Base material is not needed if building on top of existing paver or concrete base. compensation for compaction calculate volume of base ______ X 64 = cubic inches of base material = wall length trench width x (in.) compacted base depth (sq. in.) X 1,728 = 1.25 compensation for compaction volume of base (cu. in.) _: total amount of base material (cu. ft.) 4. Calculate number of Fresco blocks needed for capping project. estimated # of caps linear coverage of cap wall length in inches = _: = 8 linear coverage of cap (in.) wall length (in.) X 1.05* minimum # of caps* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. Add an extra 10 percent for curved walls. 5. Calculate exterior-grade concrete adhesive needed. use approximately 3 ounces of exterior-grade concrete per linear foot calculate total length of courses to glue, including cap course ______ wall length (in.) X ______ _: 12 = # of courses to glue X length of courses to glue (lin. ft.) ounces of adhesive = _: 10 = 3 ounces per linear foot minimum # of 10-oz. exteriorgrade concrete adhesive tubes 15 Wall Block Quick Reference Guide Border Stone™ Carlton ® Ashlarstone™ Pg. 3 Coverage: 0.22 sq. ft./pc. Pg. 3 Coverage: 0.21 sq. ft./pc. Pg. 3 Coverage: 0.33 sq. ft./pc. Wall Length Wall Length Wall Length Wall Height 5' 10' 15' 20' 25' 30' Wall Height 5' 10' 15' 20' 25' 30' Wall Height 5' 10' 15' 20' 25' 30' 1 Course/Base 8 15 23 30 38 45 1 Course/Base 6 12 18 24 30 36 1 Course/Base 5 10 15 20 25 30 2 Course 15 30 45 60 75 90 2 Course 12 24 36 48 60 72 2 Course 10 20 30 40 50 60 3 Course 23 45 68 90 113 135 3 Course 18 36 54 72 90 108 3 Course 15 30 45 60 75 90 4 Course 30 60 90 120 150 180 4 Course 24 48 72 96 120 144 4 Course 20 40 60 80 100 120 5 Course 30 60 90 120 150 180 5 Course 25 50 75 100 125 150 6 Course 36 72 108 144 180 216 6 Course 30 60 90 120 150 180 7 Course 42 84 126 168 210 252 Caps 8 Course 48 96 144 192 240 288 Qty. Needed 6 12 17 22 28 34 6 12 18 23 29 35 Caps Qty. Needed 6 12 18 23 29 35 Caps Qty. Needed Windsor Stone ® Diamond ® 10D Fresco™ Pg. 4 Coverage: 0.33 sq. ft./pc. Pg. 4 Coverage: 0.74 sq. ft./pc. Pg. 6 Coverage: 0.33 sq. ft./pc. Wall Length Wall Length Wall Length Wall Height 5' 10' 15' 20' 25' 30' Wall Height 5' 1 Course/Base 6 11 16 21 26 31 1 Course/Base 4 7 11 14 17 2 Course 11 21 31 42 52 62 2 Course 7 14 21 28 3 Course 16 31 47 62 78 93 3 Course 11 21 31 4 Course 21 42 62 83 104 124 4 Course 14 28 5 Course 26 52 78 104 130 155 5 Course 17 6 Course 31 62 93 124 155 186 6 Course Caps 7 Course Qty. Needed ShortCut Caps 6 12 18 23 29 35 10' 15' 20' 25' 30' Wall Height 5' 10' 15' 20' 25' 30' 21 1 Course/Base 5 10 15 20 25 30 34 41 2 Course 10 20 30 40 50 60 41 51 61 3 Course 15 30 45 60 75 90 41 55 68 82 4 Course 20 40 60 80 100 120 34 51 68 85 102 5 Course 25 50 75 100 125 150 21 41 61 82 102 122 6 Course 30 60 90 120 150 180 24 48 71 95 119 142 Fresco™ Caps* 15 23 30 38 45 ® Qty. Needed Straight wall 8 16 24 32 40 48 Curved wall 9 18 27 36 44 53 8 * 8" width faced forward as pictured on cover For Tango™ Lawn-and-Garden Project Block reference the Tango™ Lawn-and-Garden Project Block Inspiration and Installation Guide. 16 Quantity calculations are rounded up to the next block. It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. Product dimensions may vary or change without notice. The number of caps needed is based on straight walls, unless otherwise noted — add an extra 10 percent for curved walls. Estimating Charts for Wall Rings 6 ft. 9 ft. 12 ft. diameter diameter diameter # Blocks per course # Blocks per course # Blocks per course # Blocks per course Border StoneTM 18 32 46 60 Carlton 15 26 37 48 N/A 22 32 41 Windsor Stone 13 23 32 42 ® Diamond 10D N/A 16 23 29 Fresco (tapered unit) 19 N/A* N/A* N/A* 3 ft. diameter Product ® Ashlarstone TM ® TM * Visit www.anchorblock.com/products/walls/fresco-wall-system/default.aspx for more ring options. Retaining wall installation materials and tools needed: Gloves Stakes String line Garden hose Tape measure Shovel Tamper Paver base or an equivalent to / -inch minus (with 3 Complete installation materials and tools reference images: Rubber mallet Safety glasses Gloves Hammer and Chisel Level Carpenter's pencil 4 fines) aggregate Carpenter’s level Hammer Chisel Level Rubber mallet Drainage aggregate (such as / -inch angular/crushed 3 4 free-draining aggregate) Rake Circular saw or tub saw Diamond blade designed for cutting concrete wall Tamper Paver sand Stakes Adhesive Garden hose Tub saw blocks Safety glasses Exterior-grade concrete adhesive Carpenter's pencil String Shovel Paver base Drainage aggregate Circular saw Spikes 1" Pipes 2x4 board Tape measure Edge restraint Diamond blade Plate compactor Trowel 17 DIY Paver Patio and Walkway Installation Call 811, Common Ground Alliance, to have utilities marked before starting your project. Read all instructions prior to installation. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 1. S take Out Project and Excavate. Lay out project by marking area with tape measure, string line and stakes. With a shovel, excavate the area 6 inches larger on all sides than the finished project size (Fig. 1). For patios and walkways excavate 7 or 9 inches deep: 7 inches for well-draining soil conditions and 9 inches for poorly-draining soil conditions. 2. C reate Leveling Pad. Base material can be paver base or an equivalent to 3/4 -inch minus (with fines) aggregate. Add a 2-inch layer of base material in the bottom of the excavated area; rake out and thoroughly compact with a plate compactor (Fig. 2). Repeat as needed. To achieve the desired finished patio height, finished compacted base should leave enough room above for paver height and leveling sand. The final grade should slope away from the house or structure, dropping 1/4 -inch per foot, for drainage. 3. S creed Sand. Temporarily lay two 1-inch-diameter pipes parallel on base, several feet apart. Spread 1 inch of paver sand over compacted base between pipes. Level sand by pulling a straight 2x4 across the pipes several times until sand is smooth (Fig. 3). Remove pipes and fill voids with sand, using a trowel to level sand. Repeat until project area is covered with sand. 4. Install. Start at a 90-degree corner (nearest house or structure, if applicable). Along one side (moving away from house at a 90-degree angle), place edge restraint on top of the base material, removing sand if necessary. Fasten with spikes according to the manufacturer’s instructions. Lay a border course along edge. Continue laying pavers in the desired installation pattern (Fig. 4). If the desired installation pattern requires cutting, cut the pavers with a circular saw or tub saw using a diamond blade designed for cutting concrete pavers. Always wear eye protection when sawing blocks. Read and understand the operating manual before using a saw. Fig. 6 5. Install Edge Restraint. Place edge restraint around entire project on top of base (Fig. 5). Use trowel to remove sand from edge of pavers. Push edge restraint up tight to the pavers and install according to the manufacturer’s instructions. 6. C ompact. Compact the pavers with a plate compactor (Fig. 6). Starting from the outside, compact the border and continue until you reach the center of the paver area. Repeat once more to set the pavers. Once compacted, spread paver sand over the surface and sweep into joints. Compact again to ensure all joints are completely full. Sweep any loose sand from surface. 7. B ackfill Around Project. Finish project by backfilling and firmly compacting dirt in the area outside edge restraint. S now and Ice Removal: To maintain the best surface integrity, use plastic blades on snow and raise blades on a snow blower. Do not use sharp objects to chop ice as they can damage the surface. 18 Installation materials and tools needed (reference images on page 17): Gloves Tape measure String line Stakes Shovel Paver base or an equivalent to / -inch minus (with fines) 3 4 aggregate Plate compactor Two 1-inch outside diameter pipes 2x4 board Paver sand Trowel Edge restraint Circular saw or tub saw Diamond blade designed for cutting concrete pavers Safety glasses Carpenter’s level Paver Project Material Calculators 1. Plan the dimensions of the finished project, accurate to nearest inch. 2. Calculate the area (total square inches) of the finished project. project length in inches project width in inches X length of project (in.) = total project area (sq. in.) width of project (in.) 3. Calculate the base area (total square inches) of project. calculate total base length in inches calculate total base width in inches ______ + 12 = ______ + 12 = length of project (in.) (in.) width of project (in.) (in.) X = total base width (in.) total base length (in.) total base area (sq. in.) 4. Select paver and installation pattern: If using a single-piece installation pattern, use calculator below; otherwise reference chart on page 22 and add 5 percent*. calculate total project area _: 144 = _________ enter the total project (sq. in. / sq. ft.) area from Step 2 _: reference the Paver and Patio Stone Quick Reference Guide on page 22 for selected paver and enter the coverage value (sq. ft./pc.) here estimated # of pavers = X 1.05* = square feet per piece (sq. ft./pc.) total project area (sq. ft.) minimum # of pavers* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. 5. Calculate base material (paver base or 3/4 -inch minus [with fines] aggregate) needed for project. calculate the base depth needed for project install ______ - depth of base (in.) (7 or 9 in.) ______ enter total base area from Step 3 compensation for compaction = 1 (in.) + height of paver (in.) X depth of base material (in.) X total base area (sq. in.) cubic inches of base material = _: 1,728 = 1.25 compensation for compaction total amount of base material (cu. ft.) 6. Calculate paver sand needed for project. calculate 1 inch depth of paver sand needed for screeding _________ enter the total project area from Step 2 calculate paver sand needed for joints _: 1,728 = ________ (cu. in. / cu. ft.) _: 28,800 = enter the total project area from Step 2 1 /2 cu. ft. / 100 sq. ft. + paver sand for leveling (cu. ft.) = total amount of paver sand (cu. ft.) paver sand for joints (cu. ft.) 7. Calculate edge restraint needed for project. calculate lengths of two adjacent sides of project in inches _________ X _________ length of project (in.) account for perimeter of project = width of project (in.) = _: 12 = X sum of two sides (in.) linear inches of edge restraint 2 multiplication factor for perimeter total amount of edge restraint (lin. ft.) 19 DIY Patio Stone Installation Call 811, Common Ground Alliance, to have utilities marked before starting your project. Read all instructions prior to installation. Fig. 1 Fig. 2 1. S take Out Project and Excavate. Lay out project by marking area with tape measure, string line and stakes. With a shovel, excavate the area 6 inches larger on all sides than the finished project size (Fig. 1). Excavate 6 or 8 inches deep: 6 inches for well-draining soil conditions and 8 inches for poorly-draining soil conditions. 2. C reate Leveling Pad. Base material can be paver base or an equivalent to 3/4 -inch minus (with fines) aggregate. Add paver base in 2-inch increments to excavated area and thoroughly compact with a plate compactor (Fig. 2). Repeat as needed. To achieve the desired finished patio height, finished compacted base should leave enough room above for patio stone height and leveling sand. The final grade should slope away from the house or structure, dropping 1/4 -inch per foot, for drainage. Fig. 3 3. S creed Sand. Temporarily lay two 1-inch diameter pipes parallel on base, several feet apart. Spread 1 inch of paver sand over compacted base between pipes. Level sand by pulling a straight 2x4 across the pipes several times until sand is smooth (Fig. 3). Remove pipes and fill voids with sand, using a trowel to level sand. Repeat until project area is covered with sand. Fig. 4 4. L ay Patio Stones. Lay patio stones in the desired installation pattern (Fig. 4), preferably starting at a 90-degree corner (nearest house or structure, if applicable). If the desired installation pattern requires cutting, cut the patio stones with a circular saw or tub saw using a diamond blade designed for cutting concrete pavers. Installation materials and tools needed (reference images on page 17): Gloves Tape measure String line Stakes Shovel Paver base or an equivalent to / -inch minus (with fines) 3 4 aggregate Plate compactor Two 1-inch outside diameter pipes 2x4 board Paver sand Trowel Edge restraint Circular saw or tub saw Diamond blade designed for cutting concrete pavers Safety glasses Carpenter’s level Always wear eye protection when sawing blocks. Fig. 5 Read and understand the operating manual before using a saw. 5. Install Edge Restraint and Fill Joints. Place edge restraint around entire project on top of base (Fig. 5). Use trowel to remove sand from edge of patio stones. Push edge restraint up tight to the patio stones and install according to the manufacturer’s instructions. Sweep paver sand into joints until all joints are filled. o not use plate compactor on patio stones. Simply sweep sand into D joints until all joints are full. 6. B ackfill Around Project. Finish project by backfilling and firmly compacting dirt in the area outside edge restraint. DIY Patio Stone Installation for Stepping Stones 1. L ay Out Project. Figure out quantity of patio stones needed. Place patio stones onto existing surface (grass, mulch or rock). Consider your path, direction and distance covered when placing the patio stones. Once you have them laid out, walk through the stepping stone path to make sure you’re happy with the location of the patio stones. 2. Install. • If installing on grass, cut around outside edge of the patio stones with a knife. Remove stepping stone and with a shovel, excavate grass. Some soil may need to be removed and contoured to fit desired height of patio stone; paver sand can also be used to adjust height. Replace patio stone and tamp with a rubber mallet to adjust into desired position. Continue process until all patio stones are installed. 20 • If installing on mulch or rock, mark around outside edge of the patio stones with a trowel. Remove stepping stone and excavate mulch or rock with a shovel. Some soil may need to be removed and contoured to fit desired height of patio stone; paver sand can also be used to adjust height. Replace patio stone and tamp with a rubber mallet to adjust into desired position. Continue process until all patio stones are installed. Patio Stone Project Material Calculators 1. Plan the dimensions of the finished project, accurate to nearest inch. 2. Calculate the area (total square inches) of the finished project. project length in inches project width in inches X length of project (in.) = total project area (sq. in.) width of project (in.) 3. Calculate the base area (total square inches) of project. calculate total base length in inches calculate total base width in inches ______ + 12 = ______ + 12 = length of project (in.) (in.) width of project (in.) (in.) X = total base width (in.) total base length (in.) total base area (sq. in.) 4. S elect patio stone and installation pattern, then calculate number of patio stones needed for project or reference chart on page 22 and add 5 percent*. calculate total project area _: 144 = _________ enter the total project (sq. in. / sq. ft.) area from Step 2 _: reference the Paver and Patio Stone Quick Reference Guide on page 22 for selected patio stone and enter the coverage value (sq. ft./pc.) here estimated # of patio stones = X 1.05* = square feet per piece (sq. ft./pc.) total project area (sq. ft.) minimum # of patio stones* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. 5. Calculate base material (paver base or 3/4 -inch minus [with fines] aggregate) needed for project. calculate the base depth needed for project install ______ depth of base (in.) (6 or 8 in.) - ______ enter total base area from Step 3 compensation for compaction = 1 (in.) + height of patio stone (in.) X depth of base material (in.) X total base area (sq. in.) cubic inches of base material = _: 1,728 = 1.25 compensation for compaction total amount of base material (cu. ft.) 6. Calculate paver sand needed for project. calculate 1 inch depth of paver sand needed for screeding _________ enter the total project area from Step 2 calculate paver sand needed for joints _: 1,728 = ________ (cu. in. / cu. ft.) _: 28,800 = enter the total project area from Step 2 1 /2 cu. ft. / 100 sq. ft. + paver sand for leveling (cu. ft.) = total amount of paver sand (cu. ft.) paver sand for joints (cu. ft.) 7. Calculate edge restraint needed for project. calculate lengths of two adjacent sides of project in inches _________ X _________ length of project (in.) account for perimeter of project = width of project (in.) = _: 12 = X sum of two sides (in.) linear inches of edge restraint 2 multiplication factor for perimeter total amount of edge restraint (lin. ft.) 21 Paver and Patio Stone Quick Reference Guide Project Sq. Ft. (L x W) Installation Patterns Dutch Cobble Square Paver (sq) Pg. 7 Coverage: 0.21 sq. ft./pc. Rectangle Paver (rec) Pg. 7 Coverage: 0.32 sq. ft./pc. 40 80 100 150 240 400 1:1 Running Bond 77 sq 153 sq 191 sq 286 sq 457 sq 762 sq 1:1 Random 77 rec 153 rec 191 rec 286 rec 457 rec 762 rec 127 sq 254 sq 318 sq 477 sq 762 sq 1270 sq 43 rec 85 rec 106 rec 159 rec 254 rec 424 rec 48 sq 96 sq 120 sq 179 sq 286 sq 477 sq 96 rec 191 rec 239 rec 358 rec 572 rec 953 rec 3:1 Running Bond Basket Weave Project Sq. Ft. (L x W) Holland Paver Pg. 8 Coverage: 0.21 sq. ft./pc. Pieces 40 80 100 150 240 400 189 378 472 708 1133 1888 Project Sq. Ft. (L x W) Foot Notes ® Patio Stones Pg. 9 Coverage: Var. sq. ft./pc. Pieces 40 80 100 150 240 400 4 sets 8 sets 9 sets 14 sets 22 sets 36 sets Project Sq. Ft. (L x W) 16" Squares Patio Stones Pgs. 9-10 Coverage: 1.78 sq. ft./pc. Pieces 40 80 100 150 240 400 23 45 57 85 135 225 Project Sq. Ft. (L x W) 12" Squares Patio Stones Pg. 10 Coverage: 1.00 sq. ft./pc. Pieces 40 80 100 150 240 400 40 80 100 150 240 400 Project Sq. Ft. (L x W) Patio Block Patio Stone Pg. 10 Coverage: 0.89 sq. ft./pc. See Pg. 8 for installation patterns Pieces 40 80 100 150 240 400 45 90 113 169 270 450 Quantity calculations are rounded up to the next block. It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. Product dimensions may vary or change without notice. 22 DIY Edger Installation Call 811, Common Ground Alliance, to have utilities marked before starting your project. Read all instructions prior to installation. Installation materials and tools needed (reference images on page 17): 1. S take Out Project and Excavate. Begin by laying out the project using stakes and a string line (or a garden hose for curves). Dig a trench 1 to 2 inches wider than the edger. A minimum of 2 inches of edger should be buried below grade (Fig. 1). Fig. 1 Gloves Stakes String line Garden hose Tape measure Shovel Tamper Paver base or an equivalent to / -inch minus (with fines) 2. C reate Leveling Pad. Firmly compact the soil in the bottom of the trench with a tamper. Place 1 inch of paver base in the bottom of the trench and firmly compact (Fig. 2). Base material can be paver base or an equivalent to 3/4 -inch minus (with fines) aggregate. Fig. 2 3 3. L ay Edgers. Position edger units end to end in the trench. Using a rubber mallet, tamp the edgers firmly into place. Use a carpenter’s level or straightedge to ensure the edger units have a uniform height (Fig. 3). Continue to place the units until the desired length of the project is reached. Fig. 3 4 aggregate Rubber mallet Carpenter’s level or straightedge Circular saw or tub saw Diamond blade designed for cutting concrete pavers Safety glasses Hammer Chisel 4. C ut and Backfill. If necessary, edger units may be cut using a circular saw or tub saw with a diamond blade designed for cutting concrete pavers, or be split with a hammer and chisel (Fig. 4). Finish project by backfilling and firmly compacting dirt in front and back of edger. Fig. 4 Radius reference for Anchor Edger™ Bullet Edger: Always wear eye protection when sawing blocks. Read and understand the operating manual before using a saw. Minimum Outside Diameter: 72 inches (6 feet) Minimum Radius: 36 inches (3 feet) Edger Project Material Calculators 1. Plan the dimensions of the finished project, accurate to nearest inch. 2. Select edger, then calculate number of edgers needed for project. project length in inches edger length in inches estimated # of edgers = X 1.05* = _: length of edger (in.) length of project (in.) minimum # of edgers* * It is recommended that you purchase 5 percent more product than estimated to account for cutting and breakage. 3. Calculate base material (paver base or 3/4 -inch minus [with fines] aggregate) needed for project. calculate the volume of base ______ length of project (in.) X 6 compensation for compaction = trench width x base depth (sq. in.) X volume of base (cu. in.) cubic inches of base material = _: 1,728 = 1.25 compensation for compaction total cubic feet of base material 23 Holland pavers Connect with us on: Anchor Block Company, 5959 Baker Road, Suite 390, Minnetonka, MN 55345 Ph 800-440-8657 www.anchorblock.com © 2015 Anchor Block Company. The logos, slogans, product names and other trademarks shown in this document are trademarks of Anchor Wall Systems, Inc. or Anchor Block Company. Products manufactured by Anchor Block Company are covered by a limited warranty and are subject to Terms and Conditions of sale. Visit www.anchorblock.com to see the full text of that limited warranty. Anchor Block Company’s complete line of walls, pavers and edgers is locally made in Minnesota. The Mills Fleet Farm logo is a registered trademark of Fleet Wholesale Supply Co., Inc. Select products are made and sold under license from Anchor Wall Systems, Inc. 16.0325.2 03/15
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