Delft Outlook Further scientific news by TU Delft Colophon DO-Archive Nano particles play with electrons Fundamental research into electron transport inside dye-sensitised solar cells door ROB VAN DEN BERG We’re stuck with a chicken-and-egg-problem: solar cells are expensive, so they don’t get sold, which keeps the production volume low, so the price remains high. However, within a decade the price of electricity from a solar panel will be comparable to that of conventional mains power,’ says Dr. Albert Goossens, associate professor at the laboratory for Inorganic Chemistry at tu delft. He is currently investigating new methods and, in particular, new materials, that will render the production of electricity from solar energy more efficient. The special focus is on the Graetzel cell, a solar cell based on titanium dioxide (TiO2). Measurements of the speed of electrons led Goossens to the surprising conclusion that titanium dioxide nano particles behave like quantum dots. Plant leaves are tiny factories in which sunlight is used to convert carbon dioxide gas and water into carbohydrates and oxygen. They are not very efficient however, and the leaves have to be replaced every year. Even so, the process has worked for hundreds of millions of years, and forms the primary energy source for all life on earth. Excited The basis of any solar cell is formed by semiconductors. These are capable of generating an electric current if sufficient energy is transferred to an atom to release an electron. In physical terms, the electron is promoted to the conduction band. The problem is that this cannot be achieved using light of any wavelength, since a light particle (photon) with a minimum level of energy is required. Blue light photons represent more energy than red light ones. On the other hand, if a photon contains file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (1 van 8) [13-02-2009 10:33:48] Delft Outlook more energy than required to excite a molecule or semiconductor, this results in a loss. Both effects combined ensure that approximately 70% of the available solar energy remains unused. Many bacteria and all green plants depend on the sun for their energy needs, and they have developed an ingenious solution to the problem, photosynthesis. This process uses sunlight to convert water and carbon dioxide into carbohydrates and oxygen. To prevent unnecessary loss of energy, the absorption of light and the processing of that light into free electrons are handled by two different systems. The light is «harvested» by a complex of chlorophyll molecules, which have an absorption spectrum that exactly matches the spectrum of sunlight. In this way, not a single photon is wasted. Once the energy in a leaf has been absorbed by chlorophyll molecules, it is transferred to a protein complex in which the actual reactions take place that result in the forming of carbohydrates and oxygen. The sensitisation principle. A pigment molecule absorbs light, causing it to reach a high-energy (excited) condition. In this condition, the molecule is in a favourable position for transferring an electron to the titanium dioxide. As a result of this, the titanium dioxide globule is negatively charged, and the molecule itself becomes positively charged. Pigment Ever since the nineteen seventies, attempts have been made to create a better solar cell based on this principle. Goossens: ‘The underlying idea is simple. You take a layer of pigment molecules that will absorb most of the light, and bring it into contact with a semiconductor. If the pigment becomes excited, it will release an electron which will disappear immediately into the semiconductor’s conduction band. This means that you no longer have to depend on the light absorption of the semiconductor itself.’ It was none other than Melvin Calvin – 1961 winner of the Nobel Prize for Chemistry, which he got for explaining the photosynthesis mechanism – who was one of the first to start research in this field. He covered crystals of titanium dioxide, a semiconductor, with a layer of chlorophyll. It wasn’t long before he and others were facing what appeared to be an insurmountable problem. Because the electrons were reluctant to move through the layer of pigment, the layer had to very thin if the electrons were to reach the semiconductor at all. But, the thinner the layer becomes, the less light it can absorb, and the fewer electrons it will release. As a result of this effect, the efficiency of the first solar cells sensitised in this way was no more than 0.01%. Paste It was the Swiss scientist Michael Graetzel who in 1991 found a way out of this deadlock, together with an American student of his, Brian O’Regan. Instead of using a single large titanium dioxide semiconductor crystal, they opted for a large number of small spheres. O’Regan is currently a temporary employee at the Dutch Energy Research Centre (Energieonderzoek Centrum Nederland, ecn), and visits Delft once a week. As a student, he enjoyed playing with nanoballs, and he knows a lot about their properties. It was the reason for Graetzel to invite him to come to Switzerland, where they hatched the idea of applying the balls to a sheet of glass in the form of a sort of paste. Goossens: ‘It’s like a white paste. In fact it looks just like emulsion paint, which also gets its whiteness from file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (2 van 8) [13-02-2009 10:33:48] Delft Outlook titanium dioxide, and which is produced in huge quantities, some 3 million tons worldwide per year.’ By subjecting the layer of titanium globules to heat, a spongy material was obtained. This was then immersed in a pigment solution consisting of ruthenium complexes dissolved in alcohol. The result was that the globules were coated with an extremely thin layer of pigment. Since the globules are very small – no more than twenty nanometres across – this method increased the effective surface area available for absorbing the light by a factor of one thousand. Goossens: ‘That was exactly the factor of one thousand people that Calvin needed. The Graetzel cell also contains two transparent conductors acting as electrodes, and an electrolyte solution. These are needed to replenish the electrons that the pigment molecules lose to the TiO2.’ Luck It was a resounding success. The required materials were relatively cheap, and the manufacturing costs were also low. However, the most important thing was that the sunlight was very efficiently converted into an electric current. The energy efficiency – the resulting electric power as a fraction of the incident solar power – was about 10%. Goossens: ‘With hindsight, we can see that Graetzel really had luck on his side. The pigment molecule responsible for the high efficiency is now known to insiders as lab code N3, not to be confused with a form of nitrogen. In his laboratory, he now has five or six people working to find new, even better pigments. They have tested hundreds of different pigments, but none of them has managed to surpass N3 so far.’ Manufacturing the cells so they are reproducible and reliable still isn’t easy either. The greatest problem plaguing the Graetzel cell was its lack of stability. Goossens: ‘The liquid phase, the electrolyte, tends to be its undoing. A solar cell like this must be capable or working in full sunlight for at least ten years. Now the operating temperature and pressure inside the cell can reach very high values. To begin with, organic solvents are not particularly resistant to light, and in this case they contain loads of electrons flying all over the place and starting all kinds of decomposition reactions. So, like various other groups all over the world we started to look for a solid state variant of the Graetzel cell.’ One variant being investigated in Delft uses conducting polymers. These absorb the light and at the same time act as hole conductors. The concept sounds very promising in theory, but proves difficult to bring off. Goossens: ‘The pores in the titanium dioxide are of the same order of magnitude as the globules, about twenty nanometres. The polymer on the other hand is about ten times as long. Now how do you fit that length of cooked spaghetti into a tiny hole like that?’ One method is to construct the TiO2 sponge around the polymer, as it were. To do this, you need to start with a so-called titanium precursor, which you turn into titanium dioxide by baking it in an oven at 300 – 400°C. At ECN, regular partners of ours, they mixed a solution of the polymer with a solution of a titanium precursor. By dropping the The absorption of light results in a high-energy condition called excitation. The excitation energy (exciton) is handed from one electron to the next (like a relay baton). As the process can only last for a few nanometres, very thin films have to be used. The drawback of very thin films is that they can collect only a small fraction of the incident sunlight. To absorb sufficient quantities of sunlight in thin film, scientists have to resort to all sorts of tricks. The solar cell Prof. Michael Graetzel and his staff at Lausanne came up with uses a spongy titanium dioxide structure. The internal surface area of the sponge is almost one thousand times that of the outside surface area. Ruthenium pigment molecules have been bonded onto the artificially expanded surface. These molecules catch the light and inject an electron into the titanium dioxide, as a result of which they become positively charged. By immersing the TiO2 into a redox electrolyte with I– / I2 species, the positive charge of the pigment molecules is neutralized (I– D 1/2 I2 electron). This closes the circuit. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (3 van 8) [13-02-2009 10:33:48] Delft Outlook mixture onto a disc spinning at high speed you can create a thin layer of liquid that will quickly evaporate, leaving behind a thin film of the dissolved materials. This spin coating technique creates very thin and flat films, but when you heat them to create TiO2, you tend to find that the mix was far from perfect. So, we’re now trying to use a very fine mist of precursor droplets that are fed through the oven and then precipitated onto the spin coater, which carries a drop of the polymer solution.’ Quantum dot In addition to this type of synthesis work, Goossens and his doctorate students are attempting to gain insight into the underlying processes of the Graetzel cell, since nobody expected it to work this well in the first place. Goossens: ‘It is very unusual for the electrons to travel through the titanium dioxide as easily as they do. Our group has been measuring the electron transport phenomenon. The electrons have to travel only a couple of micrometres, but for an electron that is a long distance. And not a single one of the electrons gets lost; each incident photon results in an electron. The experiment involves illuminating a solar cell with laser pulses and measuring the current it produces. This provides us with information about the time the electrons need to reach the electrode. The travelling time is shortened dramatically if the intensity of the light is increased. To our surprise, measurements using varying light intensities, different layer thicknesses, and particle sizes, have shown that each TiO2 globule never carries more than one electron. This appears to be a universal law. Our expectation was that higher light intensities would cause more electrons to gather on a single nano particle. We think we can explain the phenomenon. The speed at which the electrons are transferred from the filled nano particles to empty ones is so high that gatherings of several electrons on a single nano particle simply never occur. We are pretty sure of this, but we want so see if any other effects are also playing a role. Together with John Warman of the Interfaculty Reactor Institute we are also looking at the mobility of charge carriers inside the cell in other ways. For instance, we managed for the first time to actually measure that the speed of the electrons in the porous TiO2 is many times lower than inside a crystal.’ Future Research in the Netherlands in the organic solar cell field has reached a high level. There are no fewer than six groups working on it, and according to Goossens, the number in the U.K. and in Germany certainly isn’t more than that. On top of that, Shell’s announcement that it intends to participate in the research will result in considerable extra funding. Over the next years, the research effort will increase even more, bringing in the Dutch Polymer Institute in Eindhoven, one of the leading technological institutes in the Netherlands. Goossens: ‘However, you mustn’t forget that twentyfive years of research went into the amorphous silicon solar cell before it was ready for marketing.’ So, if he wants his prediction to come true that 2010 As the liquid electrolyte limits the service life of the solar cell, researchers at TU Delft are looking for a method to create a sensitised solar cell using a solid electrolyte. In the experiment, the pores of the titanium dioxide sponge are filled with a p type semiconductor. Two projects are currently focusing on using copper sulphide and p type conducting polymers in the pores. The difference in refraction index between titanium dioxide on the one hand, and copper sulphide or polymers on the other, results in light scattering, causing the light to travel a longer path. The result is that more light can be absorbed. Infiltrating a titanium dioxide sponge can be done in several ways. TU Delft group opted for a technique with gases (e.g. an organic titanium compound). Atomic-Layer Chemical Vapour Deposition (AL-CVD) is an advanced technique that can be used to fill pores as small as 50 nanometres in a highly controlled manner. The AL-CVD reactor was developed and manufactured at the laboratory for Inorganic Chemistry. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (4 van 8) [13-02-2009 10:33:48] Delft Outlook will see the break-even point for traditional and solar power, Goossens and all his Dutch colleagues have their work cut out for them. For more information, please contact Dr. Albert Goossens, phone +31 15 278 4919, e-mail a. [email protected], or Prof. Dr. Joop Schoonman, phone +31 15 278 2647, email mailto:[email protected] Infiltrating a titanium dioxide sponge can be done in several ways. TU Delft group opted for a technique with gases (e.g. an organic titanium compound). Atomic-Layer Chemical Vapour Deposition (AL-CVD) is an advanced technique that can be used to fill pores as small as 50 nanometres in a highly controlled manner. The AL-CVD reactor was developed and manufactured at the laboratory for Inorganic Chemistry. This is an example of a solar cell sensitised with ruthenium pigment according to Graetzel’s principle. These cells were manufactured as part of a test series at ECN, using an automated production process. Together with their European partners, ECN are looking for ways to improve the production with a view to manufacturing cheap solar cells with a long service life. The efficiency of this cell is approximately 7 percent. On a fine summer’s day, one square metre of this type of cell would yield about 70 watts. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (5 van 8) [13-02-2009 10:33:48] Delft Outlook The heart of an AL-CVD reactor is formed by a reaction chamber made entirely of quartz, in which process gases are switched on and off by means of inert control gases (argon) inside a 3-dimensional channel structure. The operating temperature varies from 200 – 400ÞC at a pressure of 5 millibar. Example showing what the AL-CVD process can do. The grooves in a silicon wafer have been very uniformly coated with a thin layer of aluminium oxide. No other technique exists that can produce such fine results. Test set-up for measuring the fundamental processes inside solar cells using two coupled laser units. Part of the research focuses on the transport of electrons inside the solar cell. Electron counts have shown that there will never be more than one electron attached to a titanium dioxide nano particle at a time. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (6 van 8) [13-02-2009 10:33:48] Delft Outlook This test set-up enables small changes in absorption of less than one hundredth of a percent to be measured across the entire visible and near infrared spectral range (400 - 4000 nm). It is based on the transient absorption technique, in which a light beam is used to continuously measure the absorption of the solar cell at a certain wavelength. The absorption represents the degree of change of internal processes such as electron transport. The silicon solar cell contains two different semiconductors. A quantity of atoms, e.g. phosphorus, which have one electron more than silicon, is added to the silicon on what is referred to as the n side. The reverse applies to the p side, where the silicon has been doped with atoms like boron, which has one electron less than silicon. These are usually referred to as holes, since they are missing electrons. Initially, the electrons will all move to the other side, where there is a surplus of holes. The holes do the opposite. As the number of moves increases, a voltage is built up that will counteract any further transfer of electrons and holes across the p/n barrier. As each electron on the p side is released by the absorption of light, it is pulled to the n side by the internal field. The electrons continue on their way through a wire, and end up on the p side. The result is a solar current that can be put to good use. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (7 van 8) [13-02-2009 10:33:48] Delft Outlook A multi-crystalline solar cell like the ones produced by Shell Solar. A p/n junction is created in a thin wafer of silicon (0.3 mm thick). Light caught by the wafer will generate electrons and holes. The electrons and holes are separated on the boundary between the p type and n type silicons. Metal electrodes attached to the other side of the wafer collect and carry away the electrons and holes. file:///R|/BTUD/Teams/permanente%20teams/Team%20TU...tOutlook(retro)/2000/Delft%20Outlook2000-4nano.htm (8 van 8) [13-02-2009 10:33:48]
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