Piezo LEGS Linear 6N ® New Generation • • • • Direct drive – backlash free High resolution optical encoder No power draw in hold position Quick response and high speed dynamics The LL06 linear motor is intended for a large range of OEM applications with focus on precise positioning. The direct drive principle of Piezo LEGS ensures motion without any mechanical play or backlash. Sub‑micrometer movement is made easy with this very compact and strong motor. It replaces conventional stepper motor assemblies when there is need for better resolution and smoother linear movement. The Piezo LEGS technology is characterized by its outstanding precision and fast response and settling time. Small footprint, low weight, and modest power consumption are other benefits. In combination with the nanometer capabilities the technology is quite unique. The motor is ideally suited for move and hold applications since it is stiff by design and does not consume any power when holding a position. The drive technology is direct, meaning no gears or lead screws are needed to create linear motion. The motor moves by microstepping, dividing a full waveform-step into nanometer size increments. Speed ranges from nanometers per second to millimeters per second, and can be seamlessly controlled in the whole dynamic range with no need to alter the driving mode. The LL06 linear motor is available with a high resolution position sensor, and with drive rods of different lengths (30, 40, 50, 60 and 100.8 mm). The motor is easily integrated and will most likely simplify and reduce the size of your system. Controlling the motor We offer a range of drivers and controllers. The PMD301 micro-step controller/driver can be used either as a driver connected to an external motion controller, or as a closed loop controller to handle precise positioning with commands over serial RS485 or USB interface. Multiple units can be chained and controlled over the same serial line. The microstepping feature divides the wfm-step into thousands of small increments which results in nanometer resolution. The PMD401 board level controller/driver also communicates over RS485 serial interface, and is the most compact solution. For many OEM applications with demand for close integration, this board is the right selection for one or multiple axis of motion. The most advanced alternative is the DMC-30019 which is a fully featured PID controller with Galil architecture. It can handle speed control and trajectory following, and it has script programming capability with multitasking for concurrent execution of four programs. Some customers prefer to design their own driver for ease of integration. We provide information to assist in the design. PMD301 PMD401 DMC-30019 Summary Motor LL06 Basic Most compact design Guided With drive rod guides Guided w. sensor Including high resolution sensor Controller PMD301-01 1-axis controller/driver PMD401-01B 1-axis board level controller DMC-30019-01 1-axis Galil controller Piezo LEGS Linear 6N ® New Generation Operating Principle 1 When all four legs are electrically activated they are elongated and bending. As we shall see below, alternate legs move as pairs. Arrows show the direction of motion of the tip of each leg. The Piezo LEGS walking principle is of the non-resonant type, i.e. the position of the drive legs is known at any given moment. This assures very good control of the motion over the whole speed range. The performance of a Piezo LEGS motor is different from that of a DC or stepper motor in several aspects. A Piezo LEGS motor is friction based, meaning the motion is transferred through contact friction between the drive leg and the drive rod. You cannot rely on each step being equal to the next. This is especially true if the motor is operated under varying loads, as shown in the diagram below. For each waveform cycle the Piezo LEGS motor will take one full step, referred to as one wfm‑step (~7.5 µm at no load with waveform Rhomb). In the schematic illustrations to the right, you can see one step being completed. The velocity of the drive rod is wfm-step length multiplied with waveform frequency (7.5 µm x 2 kHz = 15 mm/s). 2 The first pair of legs maintains contact with the rod and moves towards the right. The second pair retracts and their tips begin to move left. 3 The second pair of legs has now extended and repositioned in contact with the rod. Their tips begin moving right. The first pair retracts and their tips begin to move left. Micro-stepping is achieved by dividing the wfm-step into discrete points. The resolution will be a combination of the number of points in the waveform, and the load. Example: at 3 N load the typical wfm‑step length with waveform Delta is ~4 µm, and with 8192 discrete points in the waveform the micro-step resolution will be ~0.5 nm. 4 The second pair of legs has moved right. The first pair begins to elongate and move up towards the rod. 8 WFM-STEP LENGTH [µm] 7 Rhomb 6 5 Delta 4 3 2 1 0 0 1 2 3 4 5 6 EXTERNAL FORCE [N] Figure 1 Motor performance with waveform Rhomb (filled) and waveform Delta (dotted). Wfm-step length is the average distance the drive rod moves when the legs take one wfm-step (i.e. for one waveform cycle). Note: Standard deviation σ of 0.5 µm should be taken into account. Typical values are given for 20ºC. Piezo LEGS Linear 6N ® New Generation Without guides and sensor With guides and sensor 23,4 Main Dimensions 17 6,85 2x 1,67 5 7 2,1 THRU ALL 3 x M1.6 Pin 1 Phase 1 Pin 2 Phase 2 Pin 3 Phase 3 Pin 4 Phase 4 Pin 5 GND 19,6 15,33 8,23 4 Motor connector 8,6 1,5 10,35 DETAIL SCALE 4 L+3 L 3,6 L = Drive rod length Stroke = L−26.9Sheet mm metal extender 3 6,5 1,65 Not to Scale Enlarged for Clarity 8 20,15 23,4 L-3,5 17 L Option 1: Fasten motor using 2x M2 screws (or similar) inserted from sensor side into the Ø2.1 mm thru holes. Motor cable is connected to the 5 pole receptacle (Hirose DF52-5S-0.8H) and sensor cable is connected to the 6 pole receptacle (Hirose DF52-6S-0.8H). Mating plug connectors are from the Hirose DF52 series and should be connected with the following pin layout: 6,5 3 x M1.6 Name Laser welds 10,35 Protruding joint Sheet metal extender LL06L+3 E1 SS-L 8,23 L Pin 1 (Cable shield) Pin 2 A+ Pin 3 B+ Pin 4 +5V Pin 5 GND Pin 6 Index REV. 8 Information Sensor DETAIL A SCALE 4 : 1 type with quadrature sensor is of reflective optical 20,15 L-3,5 02.14The output (ABZ). Drive rod position at index is indicated in the figure below: L Sheet metal extender Mounting surface 4,44 L-3,5 8,94 L L+3 3,6 1,67 19,6 Pin 1 Phase 1 Pin 2 Phase 2 Pin 3 Phase 3 Pin 4 Phase 4 Pin 5 GND 2,1 THRU ALL 1,5 3 x Sensor M1.6 connector Motor connector 1,65 8,6 1,5 2x 5 3 The sheet metal extender of the mechanical adaptor will compensate for minor mounting misalignments so that DETAIL A into the motor. forces and torques are not transferred SCALE 4:1 Connect using a M1.6 screw (or similar) inserted into 7 2x 2,1 THRU ALL the Ø1.65 mm thru hole of the sheet metal extender. 5 3,6 8,6 10,35 d lenght 26,9 4 Note the and only the mounting surfaces (see figure Pin 4 +5V 5 GND let motorPin rest against below). Pin 6 Index 15,33 19,6 Pin 3 Phase 3 Pin 4 Phase 4 protruding joint Pin 5 GND 15,33 Electrical Connectors 4 Mounting Instructions Sensor connector A Motor connector Option 23,4 2: Fasten motor using 4,44 3x M1.6 screws into the Pin 1 (Cable shield) 8,94 side. Beware threaded of short 1 Phaseon 1 motor 17 M1.6Pinholes Pin 2 A+ 2 Phase hole 6,85 depth 1.5Pin mm and221,09 use appropriate screws. Pin 3 B+ 7 Mounting surface 6,85 21,09 Mounting surface L Laser welds Protruding joint Piezo LEGS Linear 6N ® New Generation Note 73.9 (L−26.9) mm for drive rod L=100.8 mm, guides G1, and mechanical adapter M1 0-15 mm/s no load, depending on waveform and driver µm one wfm-step a 17 4 b 0.0005 Sensor Resolution 4 Sensor Accuracy Sensor Repeatability Stall Force µm ±3 µm 1.25 µm 6.5 Holding5Force 2x N 7 2,1 THRU ALL Recommended 3 x M1.6 Operating Range 1,5 0-3 MaximumL+3 Voltage 23,4 10,35 6,85 mW/Hz 3,6 8,23 Mechanical Size Weight Stainless Steel 16 L Operating Temp. −20 to +70 4 2x 5 - with guides and sensor - without guides and sensor gram L+3 Pin 1 Phase 1 Pin 2 Phase 2 Pin 3 Phase 3 Pin 4 Phase 4 Pin 5 GND 7 2,1 THRU ALL 3 x M1.6 1,5 Mounting surface Laser welds -Protruding motor joint - sensor 8,6 10,35 with 50 mm rod, guides and sensor ºC L Note: All specifications are subject to change without notice. 3,6 Sheet metal extender 3 6,5 Motor connector mm a. Max value is typical for waveform Rhomb at 2 kHz, no load, temperature 20ºC. b. Typical values for waveform Delta, 3 N 1,65 load, temperature 20ºC. c. Driver dependent; example with 8192 micro-steps per wfm-step. d. At low duty cycle when motor is not heated. Sensor power consumption not included. 4,44 G1 =0.5 W at 100 Hz wfm-step frequency Sheet metal extender 23.4 x 19.6 x 10.35 17 x 19.6 x 7 1,67 Material in L-3,5 Motor Housing sensor E1 Pin 2 A+ Pin 3 B+ 4 +5V withPinguides Pin 5 GND Pin 6 Index SCALE 4 : 1 V Hirose DF52-5S-0.8H Hirose DF52-6S-0.8H Connectors quadrature sensor ABZ Pin 1 (Cable shield) for best micro-stepping DETAIL A performance and life time N 17 5 d Pin 1 Phase 1 Pin 2 Phase 2 Pin 3 Phase 3 Pin 4 Phase 4 Pin 5 GND c N 7 8,6 48 L Power Consumption 8 µm motor resolution 0.5Sensor nm;connector one micro-step Motor connector c 1.25 (sensor E1) 15,33 6,85 Step Length 19,6 23,4 Speed Range Unit 19,6 Maximum Stroke LL06 15,33 Type 8,94 8 21,09 20,15 Item no. LL06A0-xxxM1GxEx Family name LL L-3,5 Mounting surface With guides and sensor L Series 06 Motor type and version A = Standard 0 = Version number Drive rod lengths (L) 030 = 30 mm* 060 = 60 mm 040 = 40 mm 101 = 100.8 mm 050 = 50 mm REV. Mechanical adapter M1 = One adapter - Front 02.14 4,44 8,94 21,09 Guides G0 = Without guides G1 = With guides Encoder (position sensor)* - only available together with guides E0 = Without position sensor E1 = 1.25 µm incremental optical encoder with index Without guides and sensor L= *Drive rodnot lenght Sensor available with the 30 mm drive rod STROKE= L - 26,9 Note: All combinations are not available! Motor and sensor cables ordered separately. Part No 106888 Name REV. LL06 E1 SS-L 02.14 www.piezomotor.com Visit our website for application examples, CAD files, videos and more... PiezoMotor Uppsala AB Stålgatan 14 SE-754 50 Uppsala, Sweden 150011-02 Technical Specification Telephone: +46 18 489 5000 Fax: +46 18 489 5001 [email protected] www.piezomotor.com D SC
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