Solution for PET Staple Fiber and Nonwoven
Overview
Fields of application
Spinning
Nonwovens
General requirements
Products and product systems
Pag.1
Spinning (Ring, OE, Murata)
Weaving 50/50
Weaving 65/35
Weaving 100
Knitting 50/50
Knitting 100
Carpets (spun yarns)
Pag.2
Spinning
spin finish requirements for fiber production
1.
Spinning Process
easy to solve, optimum cable compaction, no stickiness
no migration, washability, medium friction to avoid wrapping
biodegradability, no negative influence in following process steps
2.
Cable layer
low F/F friction, F/M friction not too high
3.
Heat-setting process
thermostability, low volatility
4.
Crimper
low F/M friction, no tendency to deposits
5.
Dryer
thermostability, low volatility
6.
Cutter
low F/M friction, opening characteristics
Pag.3
spin finish requirements for fiber manufacture
1.
Bale opener
optimum opening characteristics
2.
3.
Drawing
Carding
optimum fleece cohesion, medium – high static F/F cohesion, good
antistatic properties
medium – high static F/F , low dyn. F/F friction, good antistatic properties,
no deposits
4.
5.
OE-Spinning
Ring Spinning low dyn. F/M friction, no wrapping, no dust, optimum F/F cohesion,
good antistatic properties
medium F/F cohesion, low dyn. F/M friction,
low dyn. F/F friction, good antistatic properties
Pag.4
Spinning
Bozzetto Products
Name
Main purpose
Chemical base
Active
content
General properties
Tallopol SE 06
Lubricant
Mod. Polyglycol ester of a
fatty acid, antistat
80%
All-in-One finish, high F/F, low F/M
Tallopol KSB
Antistat
Potassium salt of alkyl
phosphoric acid ester
50%
Low F/F, low F/M, for OE and AirJet
spinning
Tallopol DK 03
Lubricant/cohesive
Mod. polyalkylenglycol
ester of a fatty acid
93%
High F/F friction , low F/M
Tallopol WTA
Cohesive
Ethoxylated
polyfunctional alcohol
100%
High F/F, scroopy handle
Tallopol S 2005
Others
Alkyl-aryl-ester
79%
Scroop adjustment
Pag.5
Spinning
Product Systems
Component 1
Component 2
Component 3
Ratio
Suitability and general
properties
50:50
Suitable for ring/OE spinning; low F/M
friction, high F/F friction.
Tallopol WTA
45:45:10 or
40:40:20
Increased cohesion and F/F friction,
suitable for ring/OE spinning
Tallopol KSB
Tallopol DK 03
45:45:10 or
40:40:20
Increased cohesion, suitable for
Murata spinning.
Tallopol KSB
Tallopol S 2005
47.5:47.5:5 or
45:45:10
Adjustment of scroopy handle to soft.
Tallopol SE 06
Tallopol KSB
Tallopol SE 06
Tallopol KSB
Tallopol SE 06
Tallopol SE 06
Pag.6
Nonwovens
Needlepunch
Thermobonding
Thermobonding
Chemical bonding
Spunlace (Hydroenteglement)
Pag.7
Nonwoven
spin finish requirements for fiber production
1.
Wipes, medical
hydrophobic, hydrophilic, oleophobic, water holding capacity, sinking time
2. Hygiene Application:
Hydrophilic or hydrophobic, soft hand, skin
compatible
3.
Needle Punch:
Low F/M friction, thermostable, springiness
Pag.8
Nonwoven
Bozzetto Products
Name
Main purpose
Chemical base
Active content
General properties
Needle punch and thermobonding
Tallopol CT 39
Lubricant/cohesive
Polyglycolester of a fatty
acid, slightly anionic
77%
Excellent thermostability, low F/M
friction, good springiness.
Tallopol SE 90
Lubricant/cohesive
Polyglycolester,
non-ionic
90%
Slightly scroopy handle, low F/M
friction.
99%
Skin compatibility (certified),
excellent wettability, optimum fiber
cohesion.
99%
Biodegradable, good skin
compatibility, non-foaming,
improved fiber cohesion.
Spunlace process
Tallopol SF 2
Lubricant/cohesive
Modified polyalkyleneglycolester of a fatty acid,
non-ionic
Tallopol SL 43
Lubricant/cohesive
Modified polyalkylene
glycolester of a fatty acid,
non-ionic
Pag.9
Nonwoven
Bozzetto Products
Name
Main purpose
Chemical base
Active content
General properties
Antistats
Tallopol SLB
Antistat/cohesive
Potassium salt of an
alkylphosphoric
acid, anionic
Tallopol EM 5198
Antistat/cohesive
Potassium salt of
alkyl phosphate
ester, anionic
89%
Good emulsifying properties
and excellent thermostability.
Antistat
Potassium salt of
alkyl phosphoric
acid ester , anioic
50%
Low F/F, low F/M.
79%
Adjustment of scroopy handle
to soft.
Tallopol KSB
86%
Medium dynamic F/F friction,
high F/F cohesion, good skin
compatibility.
Additive
Tallopol S 2005
Others
Alkyl-aryl-ester, nonionic
Pag.10
Nonwoven
Bozzetto Products
Name
Main purpose
Chemical base
Active content
General properties
Special Application
Water repellent
Silicon oil emulsion,
non-ionic
Estarfin 7798
Product K 7852
Tallopol WR 13
15%
Water repellent, fulfils water
drop repellence test (1 Hr.)
Oil and water
repellent
Fluoro-carbon resin
emulsion, C8-chemistry,
amphoteric
30%
Excellent oil and water
repellency, compatible with
many primary spin finishes,
AEPO free
Oil and water
repellent
Fluoro-carbon resin
emulsion, C6-chemistry,
weakly cationic
20%
Excellent oil and water
repellency, free of PFOA,
PFCAs or their precursers
100%
Highly efficient foam
depressant, ready for broad
temperature and pH ranges.
Antifoam Agents
Antispumin 7786
Antifoam agent
Polysiloxane, organomodified, non-ionic
Pag.11
Nonwoven
Product Systems
Component 1
Component 2
Component 3
100
90:10 or 95:5
Suitable for needle punch, filtration,
automotive, geotech, buildtech;
increased antistatic.
Tallopol S 2005
95:5
Suitable for needle punch, filtration,
automotive, geotech, buildtech; soft
touch.
Antispumin 7786*
67:33
Suitable for hygiene end-uses, slightly
scroopy touch.
Tallopol KSB
Tallopol CT 39
Tallopol SF 2
Tallopol SLB
Suitability and general
properties
Suitable for needle punch, filtration,
automotive, geotech, buildtech;
srcoopy touch
Tallopol CT 39
Tallopol CT 39
Ratio
Tallopol SL 43
Tallopol SLB
67:33
Suitable for hygiene end-uses, slightly
scroopy touch; improved F/F
cohesion.
Tallopol SE 90
Tallopol EM 5198
80:20
Suitable for needle punch, filtration,
automotive, hygiene end-uses;
srcoopy touch.
Remark: All ratio’s are based on active content.
* Dosage 0.25-1.00g/L of bath solution.
Pag.12
Nonwoven
Product Systems
Component 1
Component 2
Component 3
Ratio
Suitability and general
properties
Tallopol WR 13
100
Suitable for indutech, geotech,
protech;
Estarfin 7798
100
Suitable automotive and indutech end
uses
95:5
Suitable automotive and indutech,
buildtech; increased antistatic
80:20
Suitable for needle punch, filtration,
automotive, hygiene end-uses;
srcoopy touch
Estarfin 7798
Tallopol SE 90
Tallopol KSB or
Product K 7470*
Tallopol EM 5198
Remark: All ratio’s are based on active content.
* Amphoteric antistatic agent, good compatibility to fluorcarbon compounds
Pag.13
Disclaimer
All technical recommendations for the line-up of the production process were
made on the basis of the best of Bozzetto´s knowledge. Those suggestions
reflect only a subjective observation. The attainment of a certain result isn't
guaranteed. Other negative results may be possible. Bozzetto shall therefore
not be responsible if the shown recommendations or suggestions are not
successful. Bozzetto explicitly informs that all claims for compensation arising
from the fact of non achievement of certain results are excluded.
Pag.14
Spin finish oil
we call it
liquid engineering
Should you need further information please contact
[email protected]
Pag.14