Precision flow solutions
an ISO 9001:2008 certified company
Model G004 Gear Flow Meter (Analog)
0.5 cc/min to 4 liters/min
SPECIFICATIONS
Flow Range
0.5 cc/min to 4 liters/min
Accuracy (at 30 cP)
± 0.3% of reading over a 100:1 range, or
± 2mV (or 4μA), whichever is greater
414 bar (6000 psi)
1.8 cc/rev
1.1 kg 15 micron
1/8" NPT or #4 SAE
Most non-aqueous, hydrocarbon based fluids
Maximum Operating Pressure
Displacement
Weight
Recommended Filtration
Port Size(s) Fluids
MATERIALS OF CONSTRUCTION
Body
Stainless steel, type 303
Gears and Shafts
Bearings
Stainless steel, type 17-4
All ball bearings, 440C stainless steel
Seals
Viton®- standard, Teflon®, Perfluoroelastomer — optional
ANALOG TRANSMITTER
Output Signal
Any range of ± 10V or ± 20mA Linearized and damped with anti-dither protection.
Power Supply Requirements
Two Models: 12Vdc @ 90 mA, 24Vdc @ 45 mA
Ambient Operational Range
-40°C to 80°C, Single piece — Two piece to 110°C
Metered Liquid Temp Range
-40°C to 90°C, Standard model
-40°C to 155°C, Two piece high temperature model
-40°C to 225°C, Two piece, ultra high temperature model
Compliance
CE Certified, Ex-proof version available with ATEX/IECEx II 2 G Ex db IIB Tx Gb as
well as UL, cUL certification for Class 1, Division 1, Groups C and D, Tx
(based on 20° ambient)
G004A-100-300 • Rev5 • ©2008-2016 Max Machinery, Inc.
`
Model G004 Flow Meter (Analog)
CONNECTIVITY/DIMENSIONS (Not to scale)
2.26”
(57mm)
1.93”
(49mm)
1/2”
NPT
3.70”
4.09”
(94mm)
(104mm)
1.75”
1.75”
(45mm)
(45mm)
1/8” NPT
1/8" NPT
1/8” NPT
1/8" NPT
MODEL G004 WITH INDUSTRIAL
HOUSING TRANSMITTER
MODEL G004 WITH EX-PROOF
HOUSING TRANSMITTER
2.75”
2.26”
(70mm)
(57mm)
2.26”
(57mm)
2.6”
(66mm)
0.65”
mounting holes
1/4” - 20NC
(4) places
(17mm)
1.5”
EX-PROOF HOUSING
TOP VIEW
(38mm)
BOTTOM VIEW
2.048”
ELECTRICAL CONNECTION — ANALOG TRANSMITTERS
4
Turck®
Connector
3
5
Mating Cable
Wire Color
NPT model
Case Ground
3
Blue
Case
Common
4
Black
Com
Power *
1
Brown
V+
Signal Output (+)
5
Grey
Sig
Signal Output (—)
2
White
Ret
2
1.38”
(64mm)
Pin #
1
(52mm)
2.52”
(35mm)
2.27”
(58mm)
REMOTE PCA ENCLOSURE FOR HIGH
TEMPERATURE TRANSMITTERS
(2 meter interconnect cable, not shown)
* Please specify 12Vdc or 24Vdc operation
G004A-100-300 • Rev5 • ©2008-2016 Max Machinery,
Inc.
Max Machinery,
Inc.
maxmachinery.com
`
33A Healdsburg
Avenue
T + 1 707.433.2662
Healdsburg, CA 95448
F + 1 707.433. 1 8 1 8
an ISO 9001:2008 certified company
Positive Displacement Flow Meters
Gear Type, G Series
Flow Meter Selections
Transmitter Selections
Model # G004 HS
1
-
Non-standard options
Bi-directional cal BID
1 Transmitter Type
Max flow range
4 Liters/min
A
B
A
A
A
A
P
Q
G004
C
D
N
N
P
S
Pressure
6000 psi (414 bar) HS
Fluid Connection
NPT
SAE
Output Type
4-20mA output – powered by 24Vdc
4-20mA output – powered by 12Vdc
0-10Volt output – powered by 24Vdc
0-10Volt output – powered by 12Vdc
5V Pulse/Quad – powered by 5-26Vdc
5V Quadrature - powered by 5-26Vdc
Current Sinking, single phase
1
Temperature rating
90°C
2
155°C - 2 part tach *
3
225° C - 2 part tach *
Electrical Connection
1
2
Seal Selection
Viton® - FKM
1
Teflon® - PTFE **
Perfluoroelastomer - FFKM
3
5
P
A
Q
1
Turck® connector
2
Hazardous location *
SIGNAL TYPE
Pulse
Analog
Quadrature
Options
None NA
Heat trace option HT
Product includes single directional calibration, bi-directional
calibrations for Analog and Quadrature devices are optional.
* Consult factory regarding 130°C maximum and other temperature
limitations for hazardous location installations.
** Teflon® seals are not suitable for operating temperatures above 90°C for these high
pressure products.
G004A-100-300 • Rev5 • ©2008-2016 Max Machinery, Inc.
`
Precision flow solutions
an ISO 9001:2008 certified company
Model G004 Gear Flow Meter (Frequency)
0.5 cc/min to 4 liters/min
SPECIFICATIONS
Flow Range
Accuracy (at 30 cP)
Maximum Operating Pressure
0.5 cc/min to 4 liters/min
± 0.3% of reading over a 100:1 range
414 bar (6000 psi)
Displacement
Weight
Recommended Filtration
Port Size(s) 1.8 cc/rev
1.1 kg 15 micron
1/8" NPT or #4 SAE
Fluids
Most non-aqueous, hydrocarbon based fluids
MATERIALS OF CONSTRUCTION
Body
Stainless steel, type 303
Gears and Shafts
Bearings
Stainless steel, type 17-4
All ball bearings, 440C stainless steel
Seals
Viton®- standard, Teflon®, Perfluoroelastomer — optional
FREQUENCY TRANSMITTER
Output Signal Output Resolution
Optional
Power Supply Requirements
Ambient Operational Range
Metered Liquid Temp Range
(based on 20° ambient)
Compliance
5 Vdc square wave — Current Sinking, 20mA max.- optional
Selectable: 1 - 1000 pulses/rev (5 - 555 pulses/cc)
Quadrature square wave, 1 - 500 pulses/revolution/channel
5 - 26 Vdc, @ 30 mA
-40°C to 80°C, Single piece — Two piece to 110°C
-40°C to 90°C, Standard model
-40°C to 155°C, Two piece high temperature model
-40°C to 225°C, Two piece, ultra high temperature model
CE Certified, Ex-proof version available with ATEX/IECEx II 2 G Ex db IIB Tx Gb as
well as UL, cUL certification for Class 1, Division 1, Groups C and D, Tx
G004F-100-300 • Rev5 • ©2008-2016 Max Machinery, Inc.
`
Model G004 Flow Meter (Frequency)
CONNECTIVITY/DIMENSIONS (Not to scale)
2.26”
(57mm)
1.93”
(49mm)
1/2”
NPT
3.70”
4.09”
(94mm)
(104mm)
1.75”
1.75”
(45mm)
(45mm)
1/8” NPT
1/8" NPT
MODEL G004 WITH INDUSTRIAL
HOUSING TRANSMITTER
1/8” NPT
1/8" NPT
MODEL G004 WITH EX-PROOF
HOUSING TRANSMITTER
2.75”
2.26”
(70mm)
(57mm)
2.26”
2.6”
(57mm)
(66mm)
mounting holes
1/4” - 20NC
(4) places
0.65”
(17mm)
1.5”
(38mm)
EX-PROOF HOUSING
TOP VIEW
BOTTOM VIEW
ELECTRICAL CONNECTION —FREQUENCY TRANSMITTERS
4
Turck®
Connector
3
5
2.048”
Pin #
Mating Cable
Wire Color
NPT
model
Case Ground
3
Blue
Case
Common
4
Black
Com
Power (+5-26 Vdc)
1
Brown
V+
Pulse Output
2
White
Ph A
N/A
5
Grey
NC
Output Phase A
2
White
Ph A
Output Phase B
5
Grey
Ph B
1
2
(52mm)
2.52”
1.38”
(64mm)
(35mm)
2.27”
(58mm)
Single Phase:
Quadrature:
G004F-100-300 • Rev5 • ©2008-2016 Max Machinery,
Inc.
Max Machinery,
Inc.
maxmachinery.com
REMOTE PCA ENCLOSURE FOR HIGH
TEMPERATURE TRANSMITTERS
(2 meter interconnect cable, not shown)
`
33A Healdsburg
Avenue
T + 1 707.433.2662
Healdsburg, CA 95448
F + 1 707.433. 1 8 1 8
an ISO 9001:2008 certified company
Positive Displacement Flow Meters
Gear Type, G Series
Flow Meter Selections
Transmitter Selections
Model # G004 HS
1
-
Non-standard options
Bi-directional cal BID
1 Transmitter Type
Max flow range
4 Liters/min
A
B
A
A
A
A
P
Q
G004
C
D
N
N
P
S
Pressure
6000 psi (414 bar) HS
Fluid Connection
NPT
SAE
Output Type
4-20mA output – powered by 24Vdc
4-20mA output – powered by 12Vdc
0-10Volt output – powered by 24Vdc
0-10Volt output – powered by 12Vdc
5V Pulse/Quad – powered by 5-26Vdc
5V Quadrature - powered by 5-26Vdc
Current Sinking, single phase
1
Temperature rating
90°C
2
155°C - 2 part tach *
3
225° C - 2 part tach *
Electrical Connection
1
2
Seal Selection
Viton® - FKM
1
Teflon® - PTFE **
Perfluoroelastomer - FFKM
3
5
P
A
Q
1
Turck® connector
2
Hazardous location *
SIGNAL TYPE
Pulse
Analog
Quadrature
Options
None NA
Heat trace option HT
Product includes single directional calibration, bi-directional
calibrations for Analog and Quadrature devices are optional.
* Consult factory regarding 130°C maximum and other temperature
limitations for hazardous location installations.
** Teflon® seals are not suitable for operating temperatures above 90°C for these high
pressure products.
G004F-100-300 • Rev5 • ©2008-2016 Max Machinery, Inc.
`
SAMPLE
CERTIFICATE OF CALIBRATION
Certificate #:
90053
Keep for your records.
Customer:
Sample Customer
123 Any Street
Any Town, CA 12345
United States
Type of Device:
Manufacturer:
Model Number:
Serial Number:
Flow Meter
Max Machinery, Inc.
G004HS11NA/P11N/1
D12345
Date of Calibration:
Sales Order:
Procedure Used:
Performed By:
7/1/2015
SAMPLE
LA-P-107
JDO
Calibration Notes:
This document reflects the new linear calibration.
The new condition was found to be in tolerance.
Laboratory Location:
Max Machinery, Inc
33A Healdsburg Ave
Healdsburg, CA 95448
707-433-2662
Calibration Fluid:
Fluid Viscosity:
Fluid Specific Gravity:
Fluid Temp:
Hydra Oil
30 cps
0.85 g/mL
21°C +/- 1°C
Output Units:
Flow Units:
K-Factor:
Pulses/mL
mL/min
500.0
Calibration Data
Flow Rate
Error
Flow Rate
mL/min
---------- Output ---------Pulses/mL
Frequency Hz
% reading
mL/min
4000.0
1500.0
400.0
150.0
75.0
40.0
15.0
500.0
500.0
500.1
500.1
500.1
500.0
499.9
33333.330
12500.000
3334.000
1250.250
625.125
333.333
124.975
0.00%
0.00%
0.02%
0.02%
0.02%
0.00%
-0.02%
---------- Output ---------Pulses/mL
Error
Frequency Hz
% reading
Equipment Used in the Calibration:
Calibration ID:
Description:
Serial Number:
Cal Due Date:
Certificate Number:
41901
Built in reference meter
C740722
3/31/2016
41901033115
41902
Built in reference meter
C740745
3/31/2016
41902032615
41903
Built in reference meter
C740752
3/31/2016
41903041315
41904
Temperature Controller
28133
11/11/2015
41904111214
41906
Multifunction DAQ
16769D4
11/26/2015
41906112614
41907
Counter/timer
1677AE2
11/26/2015
41907112614
QC Approval:
Calibration Technician
7/1/2015
7/1/2015
Jane Doe
John Doe
Quality Manager
Lab Technician
This calibration was conducted using standards traceable to NIST.
Measurement uncertainty of the #419 test stand is +/- 0.167% of reading with a 95% confidence (k=2 coverage factor).
Calculations are available upon request.
This Certificate shall not be reproduced, except in full, without written approval by Max Machinery, Inc.
Max Machinery, Inc.
maxmachinery.com
33A Healdsburg Avenue
Healdsburg, CA 95448
T +1 707.433.2662
F +1 707.433.1818
Print Date: 23 Nov 2016 1:12:57 PM
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