ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY LOCATED IN MOLINE, ILLINOIS Prepared by Contact Information Informa Economics 775 Ridge Lake Boulevard, Suite 400 Memphis, Tennessee 38120-9403 Telephone 901.766.4469 [email protected] www.informaecon.com February 2011 ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL TABLE OF CONTENTS I. EXECUTIVE SUMMARY .............................................................................................................................. 1 II. INTRODUCTION......................................................................................................................................... 3 III. ILLINOIS HOG AND PORK PROCESSING INDUSTRY PROFILE ........................................................................ 4 A. B. C. D. E. Hog Industry Overview ............................................................................................................................................... 4 Hog Inventories .......................................................................................................................................................... 6 Illinois Pork Processing Facilities................................................................................................................................ 9 Hog Production Feed Demand ................................................................................................................................. 11 Typical Inputs and Outputs of Pork Processing Plant ............................................................................................... 13 IV. CONTRIBUTION OF MEAT PROCESSING TO ILLINOIS GROSS STATE PRODUCT ............................................ 15 V. ECONOMIC IMPACT ANALYSIS ................................................................................................................. 16 A. B. C. 1. 2. 3. 4. 5. 6. 7. D. Economic Impact Background .................................................................................................................................. 16 Proposed Pork Processing Facility ........................................................................................................................... 17 Impact Analysis ........................................................................................................................................................ 18 Model Overview ........................................................................................................................................................ 18 Construction ............................................................................................................................................................. 20 Processing Operations ............................................................................................................................................. 20 Impact on Employment ............................................................................................................................................. 22 Impact on Gross Regional Product ........................................................................................................................... 23 Impact on Output ...................................................................................................................................................... 24 Impact on Taxes ....................................................................................................................................................... 24 Change in Commodity Basis .................................................................................................................................... 25 VI. SOCIAL AND ENVIRONMENTAL IMPACT ANALYSIS .................................................................................... 29 A. Odor Issues .............................................................................................................................................................. 29 B. Illegal Immigration Concerns .................................................................................................................................... 30 C. Growth in Large Hog Confinement Operations ......................................................................................................... 32 VII. CONCLUSIONS ....................................................................................................................................... 33 A. B. Economic Impact ...................................................................................................................................................... 33 Community Impact .................................................................................................................................................... 34 VIII. APPENDIX.............................................................................................................................................. 35 i © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL LIST OF EXHIBITS Exhibit 1: Impact of Pork Processing Plant in East Moline to Illinois’s Economy ............................................ 1 Exhibit 2: Top US Pork Packer, 2010 ............................................................................................................. 4 Exhibit 3: US Capacity Utilization and Packer Margins .................................................................................. 6 Exhibit 4: Hogs and Pigs: Breeding, Market and Total Inventory (1,000 Head) .............................................. 7 Exhibit 5: Illinois Hog Operations by Size ....................................................................................................... 8 Exhibit 6: Pork Processing Facilities............................................................................................................. 10 Exhibit 7: Illinois Corn and Soybean Meal Usage based on Hog Inventory .................................................. 11 Exhibit 8: Soybean Crush Facilities .............................................................................................................. 12 Exhibit 9: Operational Assumptions.............................................................................................................. 13 Exhibit 10: Estimate of Pork Cutout Value ($/cwt) ........................................................................................ 14 Exhibit 11: Economic Linkage to Pork Processing ....................................................................................... 16 Exhibit 12: Hog Inventory, 125 Mile Radius of Moline, Illinois ...................................................................... 18 Exhibit 13: Impact Types ............................................................................................................................... 19 Exhibit 14: Key Impact Areas ........................................................................................................................ 19 Exhibit 15: East Moline Specific Impact Summary ........................................................................................ 21 Exhibit 16: East Moline Employment Impacts ............................................................................................... 22 Exhibit 17: East Moline Gross Regional Product Impacts ............................................................................. 23 Exhibit 18: East Moline Output ..................................................................................................................... 24 Exhibit 19: East Moline State Tax Impact ...................................................................................................... 25 Exhibit 20: Impact of Triumph Plant in St. Joseph, Missouri on Corn Price .................................................. 27 Exhibit 21: Impact of Triumph Plant in St. Joseph, Missouri on Soybean Meal Prices ................................. 27 Exhibit 22: Transportation Savings for Transporting Hogs to East Moline, Illinois ........................................ 28 Exhibit 23: US Pork Packer, Estimated Daily Capacities by Company......................................................... 35 Exhibit 24: US Pork Packers ........................................................................................................................ 36 Exhibit 25: Hogs and Pigs: Breeding, Market and Total Inventory (1,000 Head) .......................................... 37 ii © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Disclaimer This report was produced for Illinois Soybean Association (“ISA”). Informa Economics, Inc. (“Informa”) has used the best and most accurate information available to complete this study. Informa is not in the business of soliciting or recommending specific investments. The reader of this report should consider the market risks inherent in any financial investment opportunity. Furthermore, while Informa has extended its best professional efforts in completing this analysis, the liability of Informa to the extent permitted by law, is limited to the professional fees received in connection with this project. iii © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL I. EXECUTIVE SUMMARY Illinois is the fourth largest hog producing state in the US with approximately 4.4 million hogs in inventory as of December 1, 2010. The state currently has two pork processing plants located in Monmouth, Illinois and Beardstown, Illinois. The pork industry contributes $1.7 billion and 7,000 jobs to the Illinois economy. Triumph Foods has proposed building a new pork processing facility in East Moline, Illinois that will process 20,000 head per day of hogs. The plant is forecast to cost $250 million to construct and will employ 2,700 employees. The economic impact to Illinois’s economy is measured by the contribution this facility will make to (i) Illinois’s gross state product (GSP) (ii) permanent employment and (iii) local and state taxes as seen in Exhibit 1. Exhibit 1: Impact of Pork Processing Plant in East Moline to Illinois’s Economy Contribution of Pork Processing Facility to Illinois Capital Investment Construction Activity New Employment - Plant New Employment - Other Contribution to Illinois GSP Increase in Economic Activity (Sales) Increase of State Tax Collection $ Million $250 $196 2,700 2,842 $489 $1,303 $36 Frequency one time 1.5 years permanent jobs permanent jobs per year per year per year Highlights of the economic contributions to Illinois from the proposed pork processing facility are listed below. o Job Creation - The pork processing plant will create 5,542 new full-time jobs within Illinois. The plant will directly employ 2,700 individuals and 1.05 additional jobs are created within the state for every direct job. o Contribution to Illinois’s GSP - The pork processing plant’s contribution to Illinois’s GSP will be $489 million. This is limited to Illinois industry – it does not include the economic impact of the overall US economy. 1 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL o Economic Activity or Sales with Illinois - The pork processing facility will generate $841 million in sales annually for pork and pork by-product sales annually. This in turn generates $462 million in additional economic activity across other sectors and households for combined economic activity totaling $1.3 billion. o State and Local Taxes – The pork processing facility will generate approximately $36 million in state and local taxes annually. A large portion of these taxes are state income tax, property tax, and sales tax. The proposed facility is meeting significant local opposition. The major concerns of local residents are odor issues with the facility and hog farms that may surround the facility; illegal immigration and its effect on public services and crime; and an increase in large hog confinement operations. In addition to these major concerns, there is the concern with water quality, traffic, and property devaluation. Social issues regarding additional hog farms are not an issue because there is sufficient hog inventory in Illinois and surrounding states to support a new processing facility; therefore, no growth in inventory is expected in Illinois. The USDA Agricultural Research Service, the University of Illinois and other organizations are researching methods to reduce odor in both the processing and production facilities. Solutions include deodorizing scrubbers, catalytic converters and dust control. Although there have been highly publicized instances of illegal immigration, a study by Iowa State finds that most are generalizations and are largely inappropriate. The December 2006 US immigration raid of six meat processing plants operated by Swift & Co. arrested 10% of Swift’s workforce. A Center for Immigration Studies report found that the plants were able to return to full operation and could operate without the presence of illegal workers. Large meat packing plants do impact the demographics of a community. In the event there is an influx of immigrants, it will be for permanent positions and it is expected that their immigration status will be watched carefully. Growth in immigrant labor may require additional services due to language differences but studies have shown that no increases in social services are required. 2 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL II. INTRODUCTION The Illinois Soybean Association (“ISA”) commissioned Informa Economics (“Informa”) to evaluate the economic impact that a potential pork processing plant in East Moline, Illinois will have on the overall economy of Illinois. Triumph Foods plans to build a new pork processing facility in East Moline. Other plants in the state include the Cargill plant in Beardstown (18,000 to 20,000 hogs per day) and the Farmland plant in Monmouth (9,000 to 11,000 hogs per day). Agricultural developments, particularly in the livestock area, often find opposition from residents and/or local/state policy makers who may not be fully aware of the economic benefits that agricultural development can bring to residents, farmers and the overall local economy. In addition, negative aspects of livestock production and/or processing are often exaggerated. The possibility of the proposed plant has already created opposition groups, which will try to stop developing plans from moving forward. This study will examine some of the more common complaints. 3 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL III. ILLINOIS HOG AND PORK PROCESSING INDUSTRY PROFILE Illinois is one of the largest hog producing states in the US and has two major pork processing facilities. The purpose of this section is to give an overview of the US industry and how Illinois compares. A. Hog Industry Overview The top five US Pork Packers account for 73% of all processing as seen in Exhibit 2. Smithfield with 26% of packer capacity has a processing facility in Monmouth, Illinois. Excel (Cargill) is the fourth largest packer in the US with 9% of packer capacity. Excel has a facility in Beardstown, Illinois. Exhibit 2: Top US Pork Packer, 2010 Other Iowa Packing 12% 1% Hatfield Quality Meats 2% Indiana Packers 4% Smithfield 26% Triumph 4% Seaboard 4% Hormel 9% Tyson (IBP) 18% Excel 9% JBS Swift 11% Source: Informa Economics 4 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL In the packing/processing sector, margins in the past year or two have been excellent and there has been relatively little change in the configuration of this segment of the supply chain. Some packers have added marginally to their existing capacity and only one major slaughter operation has closed; that being Morrell’s (Smithfield’s) facility in Sioux City, Iowa. Capacity utilization has remained in the range of 90% to 95% of capacity as seen in Exhibit 3. Utilization peaked in 2008 at 99.6% as packers enjoyed high margins. It is likely that utilization will increase if current margins remain high but will be slow as hog inventories are rebuilt from recent lows. US hog inventory levels are projected to bottom out during 2011 and then show modest expansion into mid decade. The breeding herd should expand only slightly during the next 3-4 years with productivity gains accounting for much of the increase in the total hog inventory. This growth will strain current processing capacity emphasizing the need for growth in processing capacity. In the future, the US is expected to play a key and greater role in the pork export market, particularly as its export competitiveness increase relative to other major exporters such as Canada and the EU. Increase in exports over the next few years will support the growth of the processing industry. 5 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 3: US Capacity Utilization and Packer Margins 100.0% 16.00 14.00 95.0% 10.00 8.00 6.00 90.0% 4.00 2.00 0.00 85.0% % Utilization -2.00 Estimated Packer Margin -4.00 80.0% Estimated Margin ($/head) Estimated Utilization (%) 12.00 -6.00 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Source: Informa Economics B. Hog Inventories Illinois is the fourth largest hog producer in the US as seen in Exhibit 4. Iowa is the largest producer with over 19 million head as of December 1, 2010. Historical data for hog inventories can be seen in the Appendix in Exhibit 25. 6 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 4: Hogs and Pigs: Breeding, Market and Total Inventory (1,000 Head) All Others, 10,797 Iowa, 19,300 Ohio, 2,040 Oklahoma, 2,360 Missouri, 2,950 Nebraska, 3,150 Indiana, 3,550 Illinois, 4,400 North Carolina, 9,300 Minnesota, 7,300 Source: USDA NASS Note: December 1 Inventory Dramatic changes in slaughter capacity, feed costs, energy costs and reductions in margins that have occurred in the past 3-4 years and the economic calamity that these forces created for the hog production sector has resulted in very little change in industry structure. Certainly, the number of hog producers is down as the industry downsized in aggregate but not all of the contraction was small hog producers as seen in Exhibit 5. 7 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 5: Illinois Hog Operations by Size 6,000 100,000 90,000 5,100 5,100 5,000 70,000 4,000 4,000 3,600 60,000 3,400 3,100 3,000 2,900 2,900 50,000 40,000 2,000 US Hog Operations by Size Illinois Hog Operations by Size 80,000 30,000 20,000 1,000 10,000 - 2000 1-99 Head 2001 100-499 Head 2002 500-999 Head 2003 2004 1000-1999 Head 2005 2000-4999 Head 2006 2007 5000+ Head United States Source: USDA NASS Estimated hog production breakevens for the next several years are projected to be at sustainable record high levels. This is primarily due to sustainably high corn and soybean meal prices along with higher costs across most production inputs. With such high feed costs, a key to producer profitability will be the level of domestic and export demand for pork. At present, pork demand appears to be extremely strong and the strength reflected in the futures market suggests that the market is expecting demand for pork to hold strong or get even better. If export demand continues to expand (which Informa sees as being likely) and domestic per capita consumption within the US market does not erode dramatically from current levels, then the US pork production sector can move 8 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL back into a modest expansion mode. With hog slaughter transitioning into renewed growth, slaughter capacity will gradually tighten. As the production sector cycles back into an expanding production base, a key question is “where” will this growth occur. Recall that a good portion of expanded pork production over the next 5 years will come from increased sow herd productivity and larger hog carcasses. The moratorium on sow expansion in North Carolina will likely persist and high feed costs will restrain production expansion in feed deficit areas. It is probable that whatever growth in numbers there is will tend to occur close to the source of feed and that would suggest that the Western and Eastern Corn Belt states will post modest growth. C. Illinois Pork Processing Facilities There are currently two large-scale pork slaughter facilities in operation in Illinois as seen in Exhibit 6. The Excel (Cargill) facility in Beardstown, Illinois has a capacity of 20,000 hogs per day. The Farmland facility in Monmouth, Illinois has a capacity of 10,500 hogs per day. The Meadowbrooks Farms plant in Rantoul, Illinois is closed but had a capacity of 4,200 hogs per day. According to Tim Maiers, an official with the Illinois Pork Producers, the Rantoul plant could open under new management in 2011. In addition to the pork slaughter facilities there are eight smaller processing facilities making specialty products. These facilities range in size from 300 to 2,000 hogs per day capacity. 9 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 6: Pork Processing Facilities Hormel Hormel 19000 19000 Hd/day Hd/day JBS JBS Swift Swift 18500 18500 Hd/day Hd/day Smithfield Smithfield 19000 19000 Hd/day Hd/day Smithfield Smithfield 11200 11200 Hd/day Hd/day Tyson Tyson Foods Foods (IBP) (IBP) 15500 15500 Hd/day Hd/day Hormel Hormel 10500 10500 Hd/day Hd/day Tyson Tyson Foods Foods (IBP) (IBP) 19350 19350 Hd/day Hd/day JBS JBS Swift Swift 18500 18500 Hd/day Hd/day Tyson Tyson Foods Foods (IBP) (IBP) 10000 10000 Hd/day Hd/day Cargill Cargill (Excel) (Excel) 18500 18500 Hd/day Hd/day Moline Moline Smithfield Smithfield 10500 10500 Hd/day Hd/day Pekin Pekin Tyson Tyson Foods Foods (IBP) (IBP) 14500 14500 Hd/day Hd/day Indiana Indiana Packing Packing 16500 16500 Hd/day Hd/day Smithfield Smithfield 10400 10400 Hd/day Hd/day Smithfield Smithfield 10500 10500 Hd/day Hd/day Triumph Triumph 19000 19000 Hd/day Hd/day Pork Processing Facility Cargill Cargill (Excel) (Excel) 20000 20000 Hd/day Hd/day JBS JBS Swift Swift 10000 10000 Hd/day Hd/day (Operational Status) Closed Open Facility Capacity (Head per Day) 20,000 to 33,000 Hog Density (Hogs per Sq. Mile) 15,000 to 20,000 10,000 to 15,000 5,000 to 10,000 100 to 5,000 500 or Greater 250 to 500 100 to 250 25 to 100 10 to 25 1 to 10 Source: Informa Economics 10 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL D. Hog Production Feed Demand The hog and pig inventory in Illinois will consume approximately 112 million bushels of corn per year and just under 560 thousand tons of soybean meal based upon typical inclusion rates as seen in Exhibit 7. Exhibit 7: Illinois Corn and Soybean Meal Usage based on Hog Inventory Inventory (head) Hogs and Pigs1 4,366,667 Annual Feed Consumption Estimated Corn Consumption (bushels/year) Estimated Soybean Meal Consumption (tons/year) Estimated Acreage Supporting Soybean Meal Consumption (Acres) 1 112,399,826 558,933 594,104 Average of 2008, 2009 and 2010 The proposed plant will process 20,000 head of hogs per day or 5.4 million head per year. Close to 700 thousand tons of soybean meal per year is required to support this number of hogs. Although not all of the hogs will come from Illinois, the demand for soybean meal will be more stable. Soybean crushing facilities are shown in Exhibit 8. 11 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 8: Soybean Crush Facilities Source: Informa Economics 12 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL E. Typical Inputs and Outputs of Pork Processing Plant Exhibit 9 and Exhibit 10 outline the typical inputs and outputs of a pork processing facility. The concept for proposed facility is what is typically called a “kill plant.” As such, live market hogs that weigh approximately 285 lbs will be delivered to the plant. The processed hog will yield various cuts depending on the needs of the plant. In order to determine a typical value for the output a cutout value is used. A cutout value is the weighted average value of a set of a defined set of pork cuts. Inputs, such as electricity, natural gas, supplies, etc are included in the economic analysis presented later. Exhibit 9: Operational Assumptions General Hog/Pork Assumptions Market Hog Liveweight (Lbs.) Slaughter Yields (%) Carcass Yield (% of Live Hog) Fab Yield (% of Carcass) Meat Yield (% of Live Hog) 285 75.0% 100.0% 75.0% Product Yields (%) Standard -6.8% Ham Trmd, Fresh, 20-23#, Wt Avg Price 27.9% Ham Trmd, Fresh, 23-27#, Wt Avg Price 12.1% Belly,Skin-on,Trimd,FR,14-16, Wt Avg Price Loins, Bone-In, Fresh, 1/4 Trm, 21#Dn, Wt Avg Price 16.6% 1.4% Loin Bnls CtrCut,5-11,Strap-On Wt Avg Price 8.1% Boston Butt, 5-10#, Fresh, 1/4 Trim, Wt Avg Price 4.0% Sparerib, Fresh, 3 Bag, 4.25# DN, Wt Avg Price 0.5% Loin Backrib(boxed), 2# & Up Wt Avg Price 15.3% Pork Trim, Combo 42% FR, Wt Avg Price 4.0% Pork Trim, Combo 72% FR, Wt Avg Price Jowl/Feet/Neck/Tail 5.7% Byproducts 8.5% Cut Loss 2.7% Total: Cutout 100% 13 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 10: Estimate of Pork Cutout Value ($/cwt) Base Commodity Price ($/cwt) Ham Trmd, Fresh, 20-23#, Wt Avg Price Ham Trmd, Fresh, 23-27#, Wt Avg Price Belly,Skin-on,Trimd,FR,14-16, Wt Avg Price Loins, Bone-In, Fresh, 1/4 Trm, 21#Dn, Wt Avg Price Loin Bnls CtrCut,5-11,Strap-On Wt Avg Price Boston Butt, 5-10#, Fresh, 1/4 Trim, Wt Avg Price Sparerib, Fresh, 3 Bag, 4.25# DN, Wt Avg Price Loin Backrib(boxed), 2# & Up Wt Avg Price Pork Trim, Combo 42% FR, Wt Avg Price Pork Trim, Combo 72% FR, Wt Avg Price Jowl/Feet/Neck/Tail Cut Loss Cutout Value ($/cwt) National Lean Hog Price ($/cwt) * Weighed average market prices in January 2006 64.69 62.83 85.08 103.65 146.67 82.77 130.79 257.08 29.94 53.12 35.00 0.00 67.52 2007 58.86 57.41 90.08 103.91 151.51 88.76 128.02 253.63 35.01 50.88 35.00 0.00 68.16 2008 63.76 62.58 78.41 106.14 156.36 77.20 114.66 268.36 44.19 57.40 35.00 0.00 68.56 2009 51.61 50.54 73.91 92.72 123.38 70.19 108.10 247.89 26.30 42.78 35.00 0.00 58.54 2010 78.31 76.51 108.83 115.63 153.88 107.33 134.05 252.32 47.48 77.73 35.00 0.00 81.12 64.41 64.35 65.58 56.90 75.31 14 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL IV. CONTRIBUTION OF MEAT PROCESSING TO ILLINOIS GROSS STATE PRODUCT Illinois Gross State Product (GSP) was $630 billion in 2009 according to the US Bureau of Economic Analysis (BEA). Agriculture, Forestry, Fishing and Hunting contributed $7.0 billion dollars in 2008 to the Illinois GSP according to BEA. Crop and Animal Production account for $6.6 billion of this total. (2009 data at this level was not available.) In 2009 there were over $900 million worth of hogs and pigs produced in Illinois according to the National Agricultural Statistics Service (NASS). This estimate of value is a measure of the value created through swine production, but does not reflect the total economic impact of the swine industry in the state. Farmers buy inputs and services and spend receipts on other items, as a result, considerable economic activity occurs. The cash spent on inputs and labor is subsequently spent by the input suppliers and their employees generating economic activity several times over. When farmers sell output, in this case hogs and pigs, the economy is affected as value is added to the primary product. One example of added value is where the worker at a processing plant earns a wage butchering hogs, then spends the wages in his local community, which contributes to profits and wages of other enterprises in the economy. Tim Maiers, Illinois Pork Producers official, states that the pork industry contributes $1.7 billion and 7,000 jobs to the Illinois economy. As an example of the impact of a pork processing facility, Triumph Foods estimated its impact on the St. Joseph, Missouri area at $135.8 million. This includes company payroll, purchases from local vendors, payment of taxes and fees as well as investments in the community according to a February 12, 2010 press release. 15 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL V. ECONOMIC IMPACT ANALYSIS A. Economic Impact Background An economic impact analysis is a method used to estimate the direct and indirect economic effects of a change on the demand in one industry (e.g., construction of a new pork processing plant) on other industries in the local, regional, or national economy. For example, hog production averages $900 million per year in Illinois, these funds (i.e., the economic activity or output) flow through the local economy causing a “multiplier” or “domino effect” in the economy. Exhibit 11 illustrates the industries that interlinked to the production and processing of pork within Illinois; a change in pork production has an economic impact across all these industries. Exhibit 11: Economic Linkage to Pork Processing 16 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Labor, raw materials (e.g., corn, soybean meal, transportation) and supplies are sourced or purchased (i.e., direct impact), the supporting industries in turn purchase inputs for their business (i.e., indirect impact), then the employees spend their household incomes (i.e., induced impact), and so on. That is, an initial economic stimulus triggers a chain of spending; this chain of spending is estimated via economic multipliers, which are estimated by a complex input-output economic model such as IMPLAN 1. A multiplier is the difference between the initial impact of a change in final demand (e.g., 2700 new jobs at a pork processing company) and the total impact of that change (e.g., the additional jobs created in the interlinked companies such as transportation, utilities, etc.) Economic impacts of the pork industry in Illinois were estimated utilizing the IMPLAN input-output economic modeling software customized to capture the economic impact for the state of Illinois. IMPLAN uses historical data to estimate linkages between industries in the regional economy and determine how changes in one industry affect other industries within the Illinois economy. B. Proposed Pork Processing Facility Triumph Foods has proposed a pork processing facility for East Moline, Illinois that would process approximately 20,000 head of hogs per day according to Pat Lilly, CAO of Triumph. The plant would employ approximately 2,700 employees, the majority of whom would be production workers. The plant has a projected payroll of over $100 million dollars per year. The proposed plant would offer case-ready cuts of pork and include its own rendering plant for by-products. Construction costs for the facility are estimated to be approximately $250 million. 1 IMPLAN was developed in 1979 by the United States Department of Agriculture, Forest Service in cooperation with the Federal Emergency Management Agency and the United States Department of the Interior, Bureau of Land Management. The IMPLANPro software was developed in 1996 and is maintained and updated by the Minnesota IMPLAN Group, Inc. 17 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Typical plants procure hogs from within approximately 100 to 150 miles radius with some being delivered greater distances. A 125-mile draw radius was assumed for the facility. There are over 6.9 million hogs in the draw area as seen in Exhibit 12. Exhibit 12: Hog Inventory, 125 Mile Radius of Moline, Illinois Hog Inventory 4,455,658 2,336,840 32,356 158,703 6,983,557 Note: 3 year average of December 1 Inventory Iowa Illinois Missouri Wisconsin C. Impact Analysis 1. MODEL OVERVIEW Constructing and operating a pork processing plant will have perceived and real socio-economic impacts to states and local communities. This section of the report will estimate the economic impacts that would result from the construction of a pork processing plant in East Moline, Illinois. The analysis utilized an IMPLAN2 model as the base Input Output (I-O) model to estimate economic multipliers3 and the impacts to Illinois. Input-Output models such as IMPLAN or RIMS4 are used to measure the economic impact of industry changes, such as opening a new pork processing plant. Investments in the subject industry have a ripple effect that impacts regional vendors. The economic impact analysis reports the initial impact and the subsequent ripple effects by reporting the direct, indirect, and induced effects of the scenario. An explanation for the interpretation of each effect can be viewed in Exhibit 13. 2 The Minnesota IMPLAN Group, Inc (MIG, Inc) is the developer of the IMPLAN® economic impact modeling. Economic multipliers are ratios that describe the magnitude of inter-industrial linkages that exist in an economy as a product makes its way to final consumption. For example, for every direct job an industry creates there will be some amount of indirect jobs created in industries that support the subject industry. 4 Regional Input-Output Modeling System (RIMS) developed by the US Bureau of Economic Analysis. 3 18 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 13: Impact Types Impact Direct Impact Indirect Induced Interpretation Direct impacts are the economic costs or benefits that are immediately identifiable with the subject industry. In this case, the direct effects represent the employment and the output of the pork processing plant. Indirect effects represent the impact on the region made by support industries and vendors who are affected by the pork processing plant. Induced effects are representative of the economic activity that results as households have increased income to spend. In this case, one example of an induced effect would be the economic activity that is created when plant labor spends their earned dollars in the region. The economic impacts are reported for five key areas. These areas are employment, gross regional product, output, and the generation of new state tax revenues. An interpretation for each of the key areas is summarized in Exhibit 14. All impacts are reported on an annual basis. Since the pork processing plant has a start up period before it reaches sustained full production, results are reported for the start up period, which are the first two years. These two years consist of eighteen months of construction, followed by six months of processing at 50% of the planned output level. Year three is the first full year of production and is representative of the annual impacts, prior to inflation adjustments, for subsequent years. Exhibit 14: Key Impact Areas Impact Area Employment Gross Regional Product Output State Taxes Interpretation Measured in labor years, one labor year is the equivalent of one person working for a single year Regional gross output is the regional domestic product for the area Output is the total revenues that are created for all industries that are affected State taxes that, in this case, are created as a result of the new business activities and the additional labor income. 19 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL 2. CONSTRUCTION The economic impacts that are stimulated from the construction of the new facility are one time benefits, as opposed to the ongoing operations, that are spread equally over the 18 month construction period. Construction of the East Moline plant is estimated to last eighteen months. The plant will consist of the building structure and all of the specialized equipment that is needed within the plant. The I-O model makes use of its industry data to estimate how much of the plant and equipment comes from the State of Illinois. This analysis focuses on the impact to Illinois only, which means that materials and equipment purchased in Illinois will have a greater impact than domestic or foreign imports. The local purchase percentage, or LPP, refers to the percent of input that is purchased in Illinois. The LPP for the East Moline plant is assumed to be 98.5% for the building and approximately 3% for the specialized equipment that is needed within the plant. 3. PROCESSING OPERATIONS Processing operations are assumed to have a six month period at half capacity. After six months, the East Moline plant is assumed to be at full capacity, which starts at the beginning of year 3 and continues in subsequent years. This ramp up assumption is consistent with the answers provided by industry interviewees. Ongoing processing operations had positive and negative impacts that, when combined, provided a net positive effect to Illinois. The positive impacts are summarized in Exhibit 15. 20 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 15: East Moline Specific Impact Summary Impact Impact Type Processing Positive at the East Economic Moline Impact Plant Labor at Positive the East Economic Moline Impact Plant Hog Farm Positive Incomes Economic Impact Hog Specific Trucking Revenues Negative Economic Impact Description The direct impacts for pork processing in East Moline are all of the product inputs that are used by the plant (i.e. utilities, trucking, etc.). The model was adjusted not to include hogs, because it has been concluded, after speaking with interviewees, that existing area hogs would supply the plant. At full production it was assumed that the East Moline plant would employ 2700. This employment and its labor income are direct effects, but also have a positive economic impact on the region. IMPLAN recognizes that different income classes have differing spending patterns. Benchmark pay rates were used to calculate the impacts. Farmers who live near the new plant will have an economic advantage because they will have lower transportation expense when shipping their hogs. Distances to pork processing plants and hog numbers were analyzed by county in Illinois. Different locations have different levels of savings, with some counties not realizing any savings at all. Reduced shipping expenses were then estimated and applied as positive impacts to farm income. If specific hog farmers are the beneficiaries of reduced shipping costs, then hog transport companies are the group that is negatively impacted. Although there are cases where the hog farmer has their own trucks, this model assumes that all of the impacted hog farmers use hired trucking. The direct negative impact was estimated as a change to the trucking industry output and is equal to the savings by the hog farmer. Although the cost to trucking and savings to hog farmers are the same input number, the two groups have different multipliers, which provide for impacts that are not equal. Frequency Ongoing Ongoing Ongoing Ongoing However, it should be noted that net effect on trucking revenues are a large positive impact because of the increased trucking demand by the pork processing plant. 21 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL 4. IMPACT ON EMPLOYMENT The column for Year 3+ in Exhibit 16, depicts the annual impacts from the plant in East Moline after the start up period is complete. The plant is expected to employ 2,700 employees. When the indirect and induced impacts are added, the annual employment of the region will be positively impacted by employment of 5,542. The one time impacts from construction are shown for Year 1 and Year 2. There will be 775 labor years in year 1 and 3,302 labor years for year 2. Exhibit 16: East Moline Employment Impacts Impacts One Time Construction Activity Direct Impacts Indirect Impacts Induced Impacts On-going Pork Processing Operations Direct Impacts Indirec Impacts Induced Impacts Total Impact Source: IMPLAN, Informa Start up Period Year 1 Year 2 Sustained Operations Year 3+ 387 139 249 194 69 125 0 0 0 0 0 0 1,350 994 569 2,700 1,989 853 775 3,302 5,542 22 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL 5. IMPACT ON GROSS REGIONAL PRODUCT Gross regional product for Illinois is basically the GDP for the state. The results shown in Exhibit 17 show the impacts to the Illinois domestic product for each of the three designated periods. The annual impact that the processing plant can expect to add to Illinois on an ongoing basis is $489 million. The one time impact from construction is estimated to be $65 million in year 1 and $32.5 million in year 2. The total expenditures on the East Moline plant are assumed to be $250 million, but because much of the specialized equipment for the plant is produced outside of Illinois, only a fraction of the total expenditures are a realized benefit to the Illinois economy. Exhibit 17: East Moline Gross Regional Product Impacts Impacts Start up Period Year 1 Year 2 One Time Construction Activity Direct Impacts Indirect Impacts Induced Impacts $ $ $ On-going Pork Processing Operations Direct Impacts Indirect Impacts Induced Impacts $ $ $ Total Impact Sources: IMPLAN, Informa Sustained Operations Year 3+ $ 30,284,908 14,631,857 20,169,540 65,086,306 $ $ $ 15,142,454 7,315,929 10,084,770 $ $ $ $ 87,754,360 97,935,130 34,588,502 $ $ $ 175,508,720 195,870,260 117,762,399 $ 252,821,144 $ 489,141,379 $ $ - - 23 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL 6. IMPACT ON OUTPUT Output is defined as the total revenues for the East Moline plant and the additional revenues that are created for the businesses that are impacted by the new plant. The output impacts are positive for the East Moline plant and the ongoing output benefits are estimated to be near $1.3 billion per year. Total output from year 1 and 2 is $130.5 million and $716.7 million respectively. Exhibit 18: East Moline Output Impacts 7. Start up Period Year 1 Year 2 One Time Construction Activity Direct Impacts Indirect Impacts Induced Impacts $ $ $ On-going Pork Processing Operations Direct Impacts Indirect Impacts Induced Impacts $ $ $ Total Impact Sources: IMPLAN, Informa Sustained Operations Year 3+ $ 68,844,036 27,335,147 34,334,791 130,513,974 $ $ $ 34,422,018 13,667,574 17,167,395 $ $ $ $ 420,359,423 172,210,339 58,881,200 $ $ $ $ 716,707,949 $ 1,302,901,923 $ $ - - 840,718,845 344,420,679 117,762,399 IMPACT ON TAXES New businesses and the business growth from the ripple effects have an impact on tax revenue generation. Once the pork processing plant is past the start-up phase, it will generate economic impacts that contribute $35.7 million to Illinois state tax revenues. 24 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Direct tax impacts from the pork processing plant were estimated using Illinois tax rates of 5% - personal and 7% corporate. The effective tax rate for personal income was then set at 3.8%, which is consistent with historic effective tax rate paid by the $25,000-50,000 income class group in Illinois. The majority of the payroll for the new plant is assumed to fall into this income class. Exhibit 19: East Moline State Tax Impact Impacts One Time Construction Activity $ On-going Pork Processing Operations $ Total Impact Sources: IMPLAN, Informa $ Start up Period Year 1 Year 2 4,675,739 $ 2,337,870 - 4,675,739 Sustained Operations Year 3+ $ - $ 13,688,462 $ 35,713,775 $ 16,026,332 $ 35,713,775 D. Change in Commodity Basis The last pork processing plant to open in the US was the Triumph plant in St. Joseph, Missouri. Informa studied the impact that its opening had on pork prices and inventory, corn prices and soybean meal prices. Exhibit 20 and Exhibit 21 are price histories for corn and soybean meal. Informa looked at the 52 weeks before and after the opening of the Triumph plant. Price differences between regions were compared as well as straight prices. The same was performed for hog prices and inventories. No correlation was found. As a follow-up, Informa interviewed hog producers and extension staff in multiple states. The general consensus was that hog inventories would not grow and that there would be no price impact as over 80% of all hogs are produced under contract. In addition, the inventory is adequate to handle any additional packer capacity as Illinois currently exports hogs. 25 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL A series of studies performed by Clement Ward and Jonathan Hornung at Oklahoma State looked at the impact of opening a pork packing plant and the closing of a beef packer. 5 One of the studies looked at the opening of a pork packing plant in Manitoba. They found a positive impact of $5.70 ($C6.80) to $8.50 ($C10.18) per 100 kg when comparing to Ontario, Saskatchewan and Iowa/southern Minnesota. The impact was seen to last for approximately 6 months after opening. A later study by Ward and Hornung researched price perceptions. 6 Nearly 75% of pork producers did not perceive the added plant increased hog prices in the region supporting the conclusion that any price increase was shortterm. Without an increase in hog inventories or prices, it is reasonable then to assume that there are no changes in corn or soybean meal prices. However, what is known is that adding a pork processing facility adds stability and competitiveness to regional hog production. While in turn, added stability and competitiveness to the industries that support it including farmers and soybean crushers in the state. It should be noted that due to its location, the Triumph plant will likely source a large number of hogs from Iowa also. 5 Ward, Clement E. and Jonathan T. Hornung. “Market Adjustment Insights: Primary and Secondary Data.” Department of Agricultural Economics, Oklahoma State University, 2004. 6 Ward, Clement E. and Jonathan T. Hornung. “Positive Market Effects from a Meatpacking Plant Opening: Perceptions and Reality.” Current Agriculture, Food & Resources Issues, Canadian Agricultural Economics Society, 2005. 26 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 20: Impact of Triumph Plant in St. Joseph, Missouri on Corn Price Exhibit 21: Impact of Triumph Plant in St. Joseph, Missouri on Soybean Meal Prices 8.00 450.00 400.00 7.00 Triumph plant start-up January 2006 Triumph plant start-up January 2006 350.00 High Protein Soybean Meal 6.00 Corn Price 5.00 4.00 3.00 2.00 300.00 250.00 200.00 150.00 100.00 50.00 1.00 - 00 00 00 01 01 01 02 02 02 03 03 03 04 04 04 05 05 05 06 06 06 07 07 07 08 08 08 09 09 09 10 10 10 n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- pJa Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Average All Average St Joseph NCI 00 00 00 01 01 01 02 02 02 03 03 03 04 04 04 05 05 05 06 06 06 07 07 07 08 08 08 09 09 09 10 10 10 n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- p- n- y- pJa Ma Se Ja M a Se Ja M a Se Ja M a Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja Ma Se Ja M a Se Ja M a Se Central IL E Kansas Iowa S Minnesota While prices for hogs are not expected to change, hog farmers supplying the Pekin plant can benefit from potentially lower freight cost. Interviews with pork producers determined that rates were $3.00 to $5.00 per loaded mile for hog transport with an average of $3.50 per loaded mile. Informa looked at hog inventories that were closer to East Moline in order to determine a freight savings of $1.2 million when it is assumed that all of the hogs will go to the closer packing plant as seen in Exhibit 22. The $1.2 million represents additional income to hog producers. While prices for hogs are not expected to increase, hog farmers supplying the East Moline plant can benefit from potentially lower freight. 27 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 22: Transportation Savings for Transporting Hogs to East Moline, Illinois County Boone Bureau Carroll Cook De Kalb Du Page Grundy Henry Jo Daviess Kane Kankakee Kendall La Salle Lee Marshall Mchenry Ogle Putnam Rock Island Stephenson Warren Whiteside Will Winnebago Total State IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL Mileage to East Moline 116.9 58.5 55.5 161 100 134.7 114.2 18.7 71 120.4 167.4 129.4 92.5 69 84.3 150.7 77.9 79.9 7.8 97.6 62.2 37.9 133.5 118.3 Mileage to Monmouth 169.3 100 108 212.6 152.5 187.2 155.8 62.3 125.7 172.8 187.3 171 134.1 121.4 89.1 203.2 130.4 92.6 47.3 150 * 90.3 175 170.7 Mileage to Beardstown 240.2 133.8 179 233.1 223.3 210.6 174.4 133.3 196.6 243.7 186.6 193.9 175.6 192.3 108 260.6 201.3 133.4 118.2 221 71.2 161.3 195.8 241.6 Number of Hogs within 125 miles East Moline 12,956 75,200 43,160 8 215,144 130 6,687 176,523 23,201 30,054 2,122 26,037 17,299 64,879 9,366 16,891 51,840 6,471 39,170 91,873 50,453 69,901 5,815 16,827 1,052,007 East Moline Moline Mileage Transportation Savings Savings 52 $ 16,284 42 $ 74,854 53 $ 54,349 52 $ 10 53 $ 270,917 53 $ 164 42 $ 6,672 44 $ 184,602 55 $ 30,440 52 $ 37,773 19 $ 977 42 $ 25,980 42 $ 17,261 52 $ 81,542 5 $ 1,078 53 $ 21,270 53 $ 65,279 13 $ 1,971 40 $ 37,111 52 $ 115,469 9 $ 10,891 52 $ 87,854 42 $ 5,788 52 $ 21,149 $ 1,169,683 Freight gain will increase hog producers income by $1.2 million. 28 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL VI. SOCIAL AND ENVIRONMENTAL IMPACT ANALYSIS A. Odor Issues Opponents of the plant tout the odor issues because of the confinement of live hogs and the waste that they generate. Odor from the processing is also a concern. Odors and methods of controlling them are concerns for neighboring areas and urban dwellers and created complaints and lawsuits. Air quality for those who work in the buildings and for the hogs is also a concern. Gases created from the wastes that are of concern are carbon dioxide (asphyxiant), ammonia (irritant), hydrogen sulfide (poison), methane (asphyxiant) and carbon monoxide (poison). Several methods are used for odor control at the farm level. o Regular removal of manure. o Venting portals in pits. o Maintenance of water levels in manure pits. o Biofilters. o Extreme care in agitating pits to avoid the concentrated release of gases. High energy ultraviolet light causing chemical reactions that reduce odor are being researched at Iowa State University. The USDA Agricultural Research Service is studying swine diet in order to reduce odor. The Department of Agricultural Engineering at the University of Illinois is also researching swine odor. Research areas include the effective measurement of odor, nutrition, dust control, deodorizing scrubbers and catalytic converters. 29 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL B. Illegal Immigration Concerns Opponents of pork slaughter facilities fear that a pork slaughter facility will attract illegal immigrants. The argument is made that migrant workers are typically hired for what are considered low wage and dangerous jobs because they are less likely to raise concerns. Opponents argue that these employees are more easily exploited. Opponents state that these undocumented workers strain social services, including medical and educational facilities. There are also fears of increased violent crime due to these workers. On December 12, 2006, US immigration officials conducted raids at six meat processing plants operated by Swift & Co., in six states: Iowa, Minnesota, Nebraska, Texas, Colorado, and Utah. Immigration officials dubbed the raids, the largest single worksite enforcement action in US history, Operation Wagon Train. The raids resulted in 1,297 arrests, a number equal to about 10 percent of Swift’s workforce at the plants. But because the raids were confined to the first shift, the actual share of the workforce that was illegal was much higher. While all those arrested faced illegal immigration charges, several hundred were also charged with illegally assuming the identity of U.S. citizens by using fraudulently acquired Social Security numbers. A Center for Immigration Studies (CIS) report7 stated that a large share of the second shift, which is usually the same size as the first shift, did not show up for work. Assuming that there were another 1,300 illegal immigrants employed in the second shift, some 3,000 workers at these plants were illegal immigrants (400 + 1,300 + 1,300). This is equal to 23% of workers at these six facilities. According to CIS, one of the most important findings of this analysis is that these six Swift plants could operate without the presence of illegal workers. New employment screening adopted by the company, the raids themselves, and continuing efforts by Swift to employ legal workers, dramatically reduced the illegal share of workers at all of these facilities. Yet, all the facilities continued to operate and all returned to full production within a few months. Moreover, this recovery was accomplished during the first half of 2007 when national unemployment figures were still low and the current recession had not begun. Therefore, the problem of having illegal immigrants in the workforce is real, but it can effectively be dealt with. 7 Kammer, Jerry. “The 2006 Swift Raids Assessing the Impact of Immigration Enforcement Actions at Six Facilities.” Backgrounder, Center for Immigration Studies, 2009. 30 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL A 2008 study by Georgeanne Artz, Rebecca Jackson and Peter Orazem at Iowa State University looked at the impact of meatpacking plants on rural economies.8 The study found that most generalizations from studies of extreme cases, such as the raid on Swift plants, are largely inappropriate. Large meatpacking plants do change the demographics of their communities. Meatpacking plants are associated with increases in foreign born and Hispanic populations. The most significant impact is the increase of students with limited English proficiency. The impacts are offset by gains though. Research has shown that the presence of a meatpacking facility lowers wage growth, but boosts employment growth. Most counties with meatpacking plants experience falling poverty rates.9 Only in counties with an unusually large share of local employment did poverty incidence rise, but these counties did not experience an atypical increase in the costs of social services according to the Iowa State study. Iowa State research found that there is no significant difference in growth of violent or property crime in counties with or without meatpacking.10 The study found no significant difference between meatpacking and other types of manufacturing. Finally, company officials emphasized that jobs in the pork processing facility where permanent jobs with the expectation of continued employment. The positions were not short-term and would promote making the area the worker’s home. Demographics of a community do change with the introduction of meat packing but immigration issues are closely watched and there is no evidence of increased spending on social services. 8 Artz, Georgeanne M., Rebecca Jackson and Peter Orazem. “Is it a Jungle Out There?: Meat Packing, Immigrants and Rural Communities. Iowa State University. 2008. 9 Artz, Georgeanne M., Peter F. Orazem and Daniel M. Otto. 2007. Measuring the Impact of Meat Packing and Processing Facilities in the Nonmetropolitan Midwest: A Difference-in- Differences Approach. American Journal of Agricultural Economics 89(3): 557-570. 10 Artz, Georgeanne M., Peter Orazem and Daniel Otto. “meat Packing and Processing Facilities in the Non-Metropolitan Midwest: Blessing or Curse?” Iowa State University. 2005. 31 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL C. Growth in Large Hog Confinement Operations Opponents of pork slaughter facilities and pork production argue that the processing facilities will encourage the growth of large hog confinement operations which due to their size will create more odor and waste disposal problems. As evidence, US hog operations have declined from 666,550 in 1980 to 87,470 in 2000 and further to only 71,450 in 2009. During the same period, Illinois hog farm numbers declined from 30,000 in 1980 to 5,100 in 2000 to only 2,900 in 2007. This decline is argued as proof that hog production operations are increasing in size. It is true that overall farm numbers have declined, but this does not indicate that there is a similar growth in large hog operations. The number of Illinois hog farms declined by 2,200 farms from 2000 through 2007. The declines were in all categories except for hog operations over 5,000. This growth would suggest that large farms are growing in size. In 2000 there were 110 farms with hog operations over 5,000 compared to 210 in 2007. During that same period, Illinois hog inventory grew by only 200 thousand hogs from 4.15 million in 2000 to 4.35 million hogs in 2007. Hog inventory in 2010 was estimated at 4.40 million hogs. While farm numbers declined by 57%, hog numbers increased less than 5%. The decline in farm numbers with the relatively small increase in hog inventory suggests a consolidation of ownership as opposed to larger facilities. As previously discussed, hog inventory is not expected to increase in Illinois as most hogs are already under contract. In addition there is strong local opposition to the growth in hog confinement size. o In August 2010, Grandview Farms’ plan for adding two additional buildings and the expansion of two buildings was the subject of a public hearing of the Scott County Board of Supervisors. The expansion would increase capacity from 9,465 head to 12,487 head. The annual number of hogs through the operation would grow from 80,000 to about 150,000. The proposal was approved as it met all of the guidelines required. Grandview Farms is seen as a leading producer that is respected for its style of production but still faced strong opposition. Such opposition serves as a deterrent to growth. o No other expansion plans have been filed as of February 2011. o It is politically difficult to add hog production. The combination of existing and projected hog exports along with a large hog inventory in Illinois and surrounding states and the political difficulties faced to increase production will limit growth of hog production in Illinois. 32 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL VII. CONCLUSIONS A. Economic Impact o Construction – the construction will add a one time total impact to employment of 1,163 over the eighteen month construction period. During the eighteen months, its total impact will also add $98 million to Illinois Gross State Product (GSP). o Job Creation - The pork processing plant will create 5,542 new full-time jobs within Illinois. The plant will directly employ 2,700 individuals and 1.05 additional jobs are created within the state for every direct job. o Contribution to Illinois’s Gross State Product (GSP or their Regional Gross Product for Illinois) - The pork processing plant’s contribution to Illinois’s GSP will be $489 million. This is limited to Illinois industry – it does not include the economic impact of the overall US economy. o Economic Activity or Sales with Illinois - The pork processing facility will generate $841 million in sales annually for pork and pork by-product sales annually. This in turn generates $462 million in additional economic activity across other sectors and households for combined economic activity totaling $1.3 billion. o State and Local Taxes – The pork processing facility will generate approximately $36 million in state and local taxes annually. A large portion of these taxes are state income tax, property tax, and sales tax. o Farm Impact- The plant will increase farm incomes for hog farmers who supply the plant and realize lower transportation costs. The plant isn’t expected to change the price of hogs or soybeans in the impact region, but is expected to add stability to hog farmers and their feed suppliers. 33 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL B. Community Impact The proposed facility is meeting significant local opposition. The major concerns of local residents are odor issues with the facility and hog farms that may surround the facility; illegal immigration and its effect on public services and crime; and an increase in large hog confinement operations. In addition to these major concerns, there is the concern with water quality, traffic, and property devaluation. Social issues regarding additional hog farms are not an issue because there is sufficient hog inventory in Illinois and surrounding states to support a new processing facility; therefore, no growth in inventory is expected in Illinois. The USDA Agricultural Research Service, the University of Illinois and other organizations are researching methods to reduce odor in both the processing and production facilities. Solutions include deodorizing scrubbers, catalytic converters and dust control. Odor is an ongoing issue being researched. Although there have been highly publicized instances of illegal immigration, a study by Iowa State finds that most are generalizations and are largely inappropriate. The December 2006 US immigration raid of six meat processing plants operated by Swift & Co. arrested 10% of Swift’s workforce. A Center for Immigration Studies report found that the plants were able to return to full operation and could operate without the presence of illegal workers. Large meat packing plants do impact the demographics of a community. In the event there is an influx of immigrants, it will be for permanent positions and it is expected that their immigration status will be watched carefully. Growth in immigrant labor may require additional services due to language differences but studies have shown that no increases in social services are required. 34 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL VIII. APPENDIX Exhibit 23: US Pork Packer, Estimated Daily Capacities by Company End of 1996 81,800 78,400 38,500 38,000 29,000 8,000 End of 1997 78,000 66,200 38,500 38,000 29,000 14,000 End of 1998 78,000 66,200 39,400 38,000 30,000 16,000 End of 1999 78,000 66,200 39,400 38,000 32,500 16,000 End of 2000 78,000 66,200 39,400 38,000 32,500 16,000 End of 2001 78,000 66,200 39,400 35,600 30,500 16,000 13,000 10,000 5,500 6,000 8,400 6,100 28,800 12,000 15,000 5,800 12,000 10,000 6,000 6,000 8,400 6,100 28,800 12,000 15,000 12,000 10,000 6,000 6,000 8,000 6,800 31,000 12,000 12,000 10,000 6,000 6,000 8,000 6,800 31,000 12,000 12,000 10,000 6,000 16,000 8,000 6,800 25,500 12,000 10,000 6,000 16,000 8,000 6,800 25,500 End of End of End of End of End of End of End of End of End of 2002 2003 2004 2005 2006 2007 2008 2009 2010 79,500 106,000 107,000 107,000 107,000 112,300 118,700 126,300 112,300 66,200 69,500 69,500 74,300 74,300 74,300 74,300 74,550 76,100 42,000 44,000 44,000 44,000 44,000 47,900 47,900 47,900 47,000 35,600 35,600 36,000 36,000 36,000 36,000 36,000 38,500 38,500 30,500 30,500 35,300 35,300 36,800 36,800 36,800 37,000 37,000 16,000 16,000 18,700 17,500 17,500 18,000 18,700 19,200 19,200 16,000 18,000 18,700 19,000 19,000 12,000 12,000 12,500 14,000 14,000 16,000 16,000 16,500 16,500 10,000 10,000 10,600 10,600 10,600 10,600 10,600 10,600 10,600 5,000 2,500 2,500 2,500 2,500 2,500 2,500 2,850 2,850 16,000 17,100 17,100 17,500 17,500 8,000 8,000 6,200 6,200 6,200 6,800 6,800 28,600 384,000 Total of Major Packers Estimated Industry Total 413,000 368,000 395,000 359,000 384,000 362,000 390,000 354,000 386,000 350,000 384,000 356,000 390,000 Company Smithfield Tyson (IBP) Swift Excel /j Hormel h/ Seaboard d/ Triumph Indiana Packers Hatfield Quality Meats Pine Ridge Premium Standard Farms c/ Sara Lee (Bryan) l/ Clougherty Packing Farmland i/k/ Lundy Thorn Apple Valley/g Dakota Pork Industries /f Premium Pork Products Worthington Packing e/ Fisher Packing John Morrell a/ Tyson b/ 358,000 392,000 a/ Sold to Smithfield in late 95 h/ Rochelle, IL to single shift June 01 l/ Changing ownership late 2003 b/ Sold Marshall, MO to Excel fall of 95 i/ Dubuque, IA sold and closed June 00 c/ Opened Milan, MO fall of 94, bought Lundy in 00 j/ Marshall, MO closed July 01 359,000 403,000 365,000 409,000 382,000 425,995 379,000 428,335 380,200 429,535 392,400 441,735 379,050 428,385 l)Closed March 2007 k/ Sale to Smithfield Nov 2003. Source: Informa Economics 35 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 24: US Pork Packers Status Type Open Open Open Closed Open Open Open Open Open BG Smithfield BG Gwaltney, Inc. BG Morrell BG Morrell BG Farmland BG Farmland BG Farmland BG Premium Standard Farms BG Lundy's COMPANY TOTAL BG Tyson BG Tyson BG Tyson BG Tyson BG Tyson BG Tyson COMPANY TOTAL BG Swift BG Swift BG Armour COMPANY TOTAL BG Excel BG Excel COMPANY TOTAL BG Quality Pork Packers BG Hormel BG Farmer John COMPANY TOTAL BG Seaboard BG Triumph BG Indiana Packers BG Hatfield Packing BG Iowa Packing BG J.H. Routh Packing BG Meadowbrook BG Sioux-Preme Packing SINGLE PLANT GROUP Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Closed Open Plant City State Bladen County Smithfield Sioux Falls Sioux City Crete Denison Monmouth Milan Clinton NC VA SD IA NE IA IL MO NC Waterloo Storm Lake Logansport Columbus Junction Madison Perry IA IA IN IA NE IA Worthington Marshalltown Louisville MN IA KY Beardstown Ottumwa IL IA Austin Freemont Vernon MN NE CA Guymon St. Joseph Delphi Hatfield Des Moines Sandusky Rantoul Sioux Center OK MO IN PA IA OH IL IA Daily Total ---> Avg Daily Sow Kill ---> Total Hog slaughter Daily Capacity Corporate Ownership Annual Capacity 33,000 Smithfield 8,923,200 9,500 Smithfield 2,568,800 19,000 Smithfield 5,137,600 Smithfield 0 10,500 Smithfield 2,782,500 9,300 Smithfield 2,514,720 10,500 Smithfield 2,839,200 10,500 Smithfield 2,730,000 10,000 Smithfield 2,704,000 112,300 30,200,020 19,350 Tyson 5,534,100 15,500 Tyson 4,030,000 14,500 Tyson 3,920,800 10,000 Tyson 2,600,000 7,800 Tyson 2,028,000 7,400 Tyson 1,924,000 74,550 20,036,900 18,700 Fribio, Brazil 5,026,837 18,700 Fribio, Brazil 5,074,892 10,000 Fribio, Brazil 2,704,000 47,400 12,805,729 20,000 Cargill 5,207,704 18,500 Cargill 4,617,600 38,500 9,825,304 19,000 Hormel 5,137,600 10,500 Hormel 2,839,200 7,500 Hormel 1,838,720 37,000 9,815,520 19,200 Seaboard 5,191,680 19,000 Triumph 5,156,600 16,500 Central Soya/Mitsubishi 4,461,600 10,600 Hatfield 2,756,000 2,850 Pine Ridge 770,640 4,200 1,135,680 0 4,200 1,260,000 76,550 20,732,200 384,300 Annual 103,415,673 15,125 4,050,000 399,425 107,465,673 Days/Yr 270.4 270.4 270.4 270.4 265.0 270.4 270.4 260.0 270.4 286.0 260.0 270.4 260.0 260.0 260.0 268.8 271.4 270.4 260.4 249.6 270.4 270.4 270.4 270.4 271.4 270.4 260.0 270.4 270.4 270.4 300.0 Source: Informa Economics 36 © ECONOMIC IMPACT OF A NEW PORK PROCESSING FACILITY IN MOLINE, IL Exhibit 25: Hogs and Pigs: Breeding, Market and Total Inventory (1,000 Head) CO IL IN IA KS MI MN MO NE NC OH OK PA SD TX UT All Others US 2000 840 4,150 3,350 15,100 1,520 950 5,800 2,900 3,050 9,300 1,490 2,310 1,030 1,320 920 550 4,558 59,138 2001 800 4,250 3,200 15,400 1,570 960 5,800 3,000 2,900 9,800 1,430 2,480 1,060 1,290 900 610 4,354 59,804 2002 790 4,050 3,150 15,300 1,530 860 5,900 2,950 2,900 9,600 1,440 2,490 1,080 1,290 930 670 4,013 58,943 2003 750 4,000 3,100 15,900 1,650 950 6,500 2,950 2,900 10,000 1,520 2,380 1,110 1,280 930 660 3,864 60,444 2004 800 4,000 3,150 16,100 1,720 940 6,500 2,900 2,850 9,800 1,450 2,400 1,080 1,330 980 690 3,811 60,501 2005 850 4,000 3,250 16,600 1,790 960 6,600 2,700 2,850 9,800 1,560 2,370 1,100 1,490 930 690 3,909 61,449 2006 830 4,200 3,300 17,200 1,840 1,000 6,800 2,750 3,000 9,500 1,680 2,330 1,070 1,330 930 680 3,709 62,149 2007 860 4,350 3,700 19,400 1,880 1,030 7,700 3,150 3,350 10,200 1,830 2,350 1,170 1,460 1,160 790 3,797 68,177 2008 730 4,350 3,550 19,900 1,740 1,030 7,500 3,150 3,350 9,700 1,940 2,400 1,120 1,280 1,120 740 3,548 67,148 2009 720 4,350 3,650 19,300 1,810 1,080 7,400 3,100 3,150 9,700 2,020 2,310 1,180 1,170 770 730 3,367 65,807 2010 720 4,400 3,550 19,300 1,840 1,070 7,300 2,950 3,150 9,300 2,040 2,360 1,130 1,220 680 770 3,367 65,147 Source: USDA NASS Note: December 1 Inventory 37 ©
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