Karunya Institute of Technology and Sciences (KITS) Department of Mechanical Engineering 2012 Batch Syllabus* * With updated course outcomes 12EN201 TECHNICAL ENGLISH Credits: 4:0:0 Course Outcomes: Ability to • Express professionally and grammatically error free sentences • Prepare technical reports • Demonstrate presentation skills. Unit I BASIC GRAMMAR SKILLS AND LANGUAGE USE: Tense forms– Articles – Voice– Sentence transformation – Vocabulary –Synonyms–Antonyms– Abbreviation – Discourse markers –Activities using technical passages Unit II READING SKILLS: Skimming– Scanning–Extensive Reading – Intensive Reading – Reading comprehension – Ten stories from Lamb’s Tales (Stories 1, 2, 3, 5, 9, 10, 12, 15, 18, 19). Unit III SPEAKING SKILLS: Basic speech sounds – Pronunciation practice – Transcription of words – Language use for various communicative functions –Situational speech and dialogue Unit IV WRITING SKILLS: Sentence usage – Formal Letter Writing – Book review writing: Characteristics and Exercises – Descriptive writing Unit V PROFESSIONAL SKILLS: Non–verbal communication – Presentation skills – Interview skills – Job application– Resume – Term paper writing: Characteristics and Exercises Text Books 1. Krishna Mohan, Meenakshi Raman, “Effective English Communication”, Tata McGraw Hill, New Delhi, 2009. 2. Dhanavel S.P., “English and Communications Skills for Students of Science and Engineering”, Orient Black Swan, Chennai, 2011 3. Charles and Mary Lamb. “Tales from Shakespeare”, Mahaveer, New Delhi, 2007 Reference Books 1. Ashraf Rizvi M., “Effective Technical Communication”, Tata McGraw–Hill, New Delhi, 2005. 2. Maya Joseph and Sundarsingh. J. Ed. “Communication Skills I & II”, Gems Publishers, coimbatore, 2005. 3. Aysha Viswamohan, “English for Technical Communication”, Tata McGraw–Hill, New Delhi, 2010. Page 1 Department of Mechanical Engineering ` 12CH203 ENVIRONMENTAL STUDIES Credits: 3:0:0 Course Outcomes: Ability to • Recognize the importance of environment. • Infer effects of technology on the environment. • Identify environmental problems and suggest solutions. Unit I ENVIRONMENT AND NATURAL RESOURCES: Environment – Definition, scope and importance, Renewable and Non–Renewable Resources – Natural resources and associated problems – Forest resources: Use and over–exploitation, deforestation, case studies. Timber extraction, mining, dams and their effects on forests and tribal people – Water resources: Use and over–utilization of surface and ground water, floods, drought, conflicts over water, dams– benefits and problems – Energy resources: Growing energy needs, renewable and non–renewable energy sources, and use of alternate energy sources. Case studies – Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and desertification – Role of an individual in conservation of natural resources – Activity: Field study of local area to document environmental assets. Unit II ECOSYSTEMS AND BIODIVERSITY: Concept of an ecosystem – Structure and function of an ecosystem – Producers, consumers and decomposers – Energy flow in the ecosystem – Ecological succession – Food chains, food webs – Introduction to Biodiversity – Definition: genetic, species and ecosystem diversity – Bio geographical classification of India – Value of biodiversity: consumptive use, productive use, social, ethical, aesthetic and option values – Biodiversity at global, National and local levels – Hot–spots of biodiversity – Threats to biodiversity: habitat loss, poaching of wildlife, man–wildlife conflicts – Endangered and endemic species of India – Conservation of biodiversity: In–situ and Ex–situ conservation of biodiversity – Activity: Model preparation for Ecosystems / Biodiversity – Documentation of available ecosystems – Biodiversity within Campus. Unit III ENVIRONMENTAL POLLUTION: Definition, Causes, effects and control measures (two) – Air pollution (Cyclone separator, Electrostatic Separator) – Water pollution – Soil pollution – Noise pollution – Thermal pollution – Nuclear hazards – Solid waste management: Causes, effects and control measures of urban and industrial wastes – Role of an individual in prevention of pollution. Pollution case studies – Green chemistry – principles of sustainable and green chemistry Activity: Visit–nearby Sewage treatment Water Plant. Unit IV SOCIAL ISSUES AND ENVIRONMENTAL LEGISLATION: From Unsustainable to Sustainable development – Urban problems related to energy – Water conservation, rain water harvesting and watershed management – Environmental ethics: Issues and possible solutions – Page 2 Department of Mechanical Engineering ` Climate change, global warming, acid rain, ozone layer depletion, case studies – Environment Production Act – Air (Prevention and Control of Pollution) Act – Water (Prevention and control of Pollution) Act – Wildlife Protection Act – Forest Conservation Act – Issues involved in enforcement of environmental legislation – Public awareness – Activity: Watching Documentary Movies & Video Clips related to environment problems – Social issues and control measures. Unit V HUMAN POPULATION AND THE ENVIRONMENT: Population growth, Population explosion – Family Welfare Programme – Environment and human health. Human rights – HIV/AIDS – Women and Child Welfare – Role of Information Technology in environment and human health – Disaster management: Foods, earthquake, cyclone and landslides – Case Studies – Activity: Small projects related to environment problems – Social issues and eco friendly technology. Text Books 1. Raman Shivakumar, “Introduction Environmental Science and Engineering”, Tata McGraw Hill, 2010. 2. Bharucha Erach, “Text book on Environmental Studies” for Undergraduate Courses of all Branches of Higher Education, University Grants Commission, New Delhi, 2004. 3. Abnubha Kaushik, Kaushik C.P., “Perspectives in Environmental Studies” New Age International Publishers, Third Edition, 2009. 4. Sharma B.K. “Environmental Chemistry” Comprehensive covering the UGC Syllabus, 11th Edition, Goel Publishing House, Meerut, Eleventh Edition, 2007. Reference Books 1. Trivedi. R.K. “Handbook of Environmental Laws, Rules, Guidelines, Compliances and Standards” Vol. I and II, Enviro Media. 2. Cunningham, Cooper. C.P. and Gorhani, T.H. “Environmental Encyclopedia” Jaico Publ. House, Mumbai, 2001. 3. Gilbert M. Masters, “Introduction to Environmental Engineering and Science” Pearson Education Pvt., Ltd., Second Edition, 2004. 4. T.G. Miller Jr., “Environmental Science”, 10th Edition, 2004. 5. Singh. H.R. and Neeraj Kumar. “Ecology and Environmental Science” Vis. Jallandhar 2004. 6. Kidwai. M, Ahluwalia. V. K. “New Trends in Green Chemistry”, Kluwer Academic Publishers, 2004. 7. Gerard Kiely, “Environmental Engineering”, Tata McGraw Hill Pvt. Ltd, 2009. 12EN215 PROFESSIONAL ENGLISH PRACTICE Credits: 0:0:2 Course Outcomes: Ability to • Interact with teams professionally Page 3 Department of Mechanical Engineering ` • Express ideas through speaking and writing. 1. Reading I 2. Listening I 3. Speaking – Introducing oneself 4. Writing – Memo / Message / Letter 5. Reading II 6. Speaking – One–minute presentation 7. Listening II 8. Writing – Report 9. Reading III 10. Speaking – Pair Interaction 11. Listening III 12. Writing – Transcoding / Report 13. Reading IV 14. Speaking – Group discussion 15. Listening IV 16. Writing – Letter / Report 17. Reading V 18. Listening V 19. Speaking – topic–based 20. Writing – Letter / Message / Report Course implementation procedure: Cambridge BEC diagnostic test will be conducted by the department during the first lab session and the lab course will be imparted according to the level of the students. This will enable the students to take up appropriate BEC exam towards the end of the semester. The Cambridge ESOL question paper will be used for the end semester practical exam. A minimum of 10 experiments out of 20 listed above will be conducted according to the level of students 12MS201 MANAGEMENT FOR ENGINEERS Credits 4:0:0 Course outcomes: Ability to • Apply the concepts of engineering economics and costing. • Plan for a suitable career practicing soft skills. • Demonstrate managerial and leadership skills. Unit I Engineering Economics and IPR: Introduction, Nature and Scope, Demand and Supply analysis – Elasticity of demand and its measurement, Meaning and factors of production – economies of scale – Production function, Various cost concepts – Fixed cost, variable cost, average cost, marginal cost – short run and long run – money cost – real cost – opportunity cost. An overview of intellectual property laws: Industrial Property, Copy rights and patents rights. Page 4 Department of Mechanical Engineering ` Unit II Engineering Cost: Introduction to costing: Nature and scope of costing – characteristics of ideal costing system Cost Control and Cost reduction: Meaning – Elements of cost control scheme – cost control techniques: Budgetary control, standard costing, improvement in design, automation, production planning, value analysis, quality measurement, cost benefit analysis – essential for success of cost control and cost reduction – areas of cost reduction – advantages and dangers of cost reduction Unit III Principles of Management: Planning: Importance, Types– MBO – Organising: organisational structure, basics of decision making and its process – Directing – authority and responsibility, departmentalisation, centralised and decentralised management. Coordinating: policies and procedures, TQM – Fundamentals of budgeting Unit IV Career, Recruitment, Group Discussion and Interviews: Career Definition – Career: Planning, Characteristics, Objectives – Choosing a career path – Recruitment: Factors, Sources, Selection Tests types: Aptitude, Technical, Personality – Group Discussion: Objective, topics, roles, etiquettes – Interviews: Types of interviews, & preparation for interviews, Resume preparation. Unit V Adapting to Corporate Life: Leadership – Theories of Leadership: The managerial grid, Hersey–Blanchard Situational theory – Leaders and managers – Teams in organizations – Creating effective teams – Conflict – Types, Levels, Sources and stages of conflict – Corporate dressing: Dress codes for men and women – Business etiquettes: Table manners – Stress definition – Types of stress – Effect of stress – Strategies to overcome stress – Time management – Basic rules of time management. Text Books: 1. Dwivedi D.N. “Managerial Economics”, Vikas Publishing House Pvt. Ltd., (latest edition). 2. Ravi Kishore “Cost Management” 4th edition, 2008, Taxmann Publications, New Delhi. 3. Robert N Lussier, Christopher F Achua, “Effective Leadership” Cengage Learning, 2007. 4. Robbins S.P., “Organizational Behavior” 13th Edition New Delhi: Pearson Education, 2009. 5. Jean Kummerow “New Directions in Career Planning and the Work Place” (2nd edition), Davies Black Publishing, USA, 2000. 6. Bansal C.L. “Business and Corporate Laws” 1st edition, Reprint 2010, Excel books, New Delhi. Page 5 Department of Mechanical Engineering ` References Books: 1. Panneer Selvam R., “Engineering Economics”, 2007, Prentice hall of India Pvt. Ltd., New Delhi. 2. Horngren, Foster and Datar “Cost Accounting – A Managerial Emphasis”, Prentice Hall, latest edition, New Delhi, 2009. 3. Decenzo David, Robbin Stephen A, “Personnel and Human Resources Management”, Prentice Hall of India, 1996. 4. Philip Sadler “Leadership”, (2nd Edition) Koga Page, USA Agarwal, Tailor, Human Resource Management, RBSA Publishers, Jaipur, India, 2009. 5. Ramu G. “Reflections on Career Planning”, Pothi Publishers, India, 2010. 12VE201 VALUE EDUCATION Credits: 2:0:0 Course Outcomes: Ability to • Practice moral, ethical and spiritual values. • Exercise proper balance between professional and social life. • Serve the society with commitment to fulfill the needs. Unit I Purpose of Life Values of Life: Meaning, Need for Values, Importance of Values, Components of Values, Six principles for Purpose Driven Life. Parables for Life: Wise and Foolish Builders Lost (Prodigal) Son, Unmerciful Servant, Sowing & Reaping. Mission of Karunya: Karunya History, Biography of Dr. D.G.S. Dhinakaran, Struggles and Challenges, Vision and Mission of Karunya, Facets of Jesus Calls Ministry. Transmitting the Mission: Human response to Humanitarian Need –Understanding the Human Needs and Pain, Dedicating to solve problems of Humanity, Need for finding Solutions to Problems related to Food, Water, Health care and Energy. Unit II Centre of Life God’s View of Life: Life is Test, Life is Trust, and Life is a Temporary Assignment. Individual Peace: Definition, Personal Thought, Spiritual Thought, World Thought, 7 steps to Individual Peace. Inner life Integrity: Integrity Check – Integrity of Heart, Self Centered Personality, God Centered Personality, Dealing with Ego. Sacredness in Life: Visible and Invisible life, Vitality of Sacredness in Life, Eradication of Worries, Benefits of God’s Blessings, Purity of Thought and Deed, Love and Compassion. Unit III Character Focused Life Introduction: Definition, Character values, Character Development, Results of having a Good Character, Pillars of Character. Page 6 Department of Mechanical Engineering ` Temptations in life: Lust of Flesh, Lust of Eyes, Pride of Life – Consequences and Principles to overcome temptation. Character Study: Life study of Daniel, Joseph, Esther – their Zeal and Passion to Serve the Lord. Cultivating Character: Being the Salt of the Earth, Light of the World – Being Faithful in Little Things, Accountability in Living. Unit IV Relationships in Life Building Relationship: Importance & Need for Relationship, Issues that Hinder Relationship, Ways to Improve Relationship, Dealing with emotions in relationship, Celebrating Relationship. Love & Friendship: Types of Love, World’s View about Love, Conditional Versus Unconditional love, The Father’s (God’s) Love. Importance of Friendship – Qualities of Friendship – The True Friend (God) – Being a Good Samaritan Marriage and Relationship: Definition, Purpose, Principles for Successful Marriage, Selecting the Life Partner, God’s Will in Marriage, Boundaries of Sex Workplace Relationship: Working for God, Relationship with Authorities and Coworkers, Challenges at Work, Love of Money – Habit of Giving. Unit V Victory in Life Setting Priorities: Goal setting – Importance of Goal Setting, Steps to Goal Setting and Achieving Goals. Time Management – Value of Time and its Importance Effective Time Management. Emerging Young Leaders: Leadership – Definition, Meaning, Seven Principles of Leadership, and Qualities of a Good Leader. Leaders of Nation: Ida Scudder, Mother Teresa, Abdul Kalam. Innovations for Humanity: God the True Creator, Greatest and Smallest Creations, God’s Master Piece (Man), Creation Exploited, The Potentiality of Man’s Innovations to solve problems of Humanity. Greatest Inventors: George Washington Carver, William Colgate, Isaac Newton, James Maxwell, Michael Faraday – their Zeal and Passion to Serve Humanity. Reference Books: 1. Rick Warren (2002), Purpose Driven Life, Zondervan, Grand Rapids, Michigan. 2. Valentine Davidar (2000), Being Made whole, Hyderabad: Haggai Institute. 3. C. Maxwell John (2001), Power of Leadership, USA: River Oak Publishing. 4. Khera Shiv (2003), Living With Honour, New Delhi: Mac Millan India Limited 12VE202 VALUE EDUCATION Credits: 2:0:0 Course Outcomes: Ability to • Practice moral, ethical and spiritual values. • Exercise proper balance between professional and social life. • Serve the society with commitment to fulfill the needs. Page 7 Department of Mechanical Engineering ` Unit I Purpose of Life Values of Life: Meaning, Need for Values, Importance of Values, Components of Values, Six principles for Purpose Driven Life. Mission of Karunya: Karunya History, Biography of Dr. D.G.S Dhinakaran, Struggles and Challenges, Vision and Mission of Karunya, Facets of Jesus Calls Ministry. Transmitting the Mission: Human Response to Humanitarian Need –Understanding the Human Needs and Pain, Dedicating to solve problems of Humanity, Finding solutions to problems related to Food, Water, Health care and Energy. Revelations for Humanity: God the True Creator, Greatest and Smallest Creations, God’s Master Piece, Creation Exploited, The Potentiality of Man’s Innovations to solve problems of Humanity through Divine Revelations. Unit II Author of Life Understanding God: Who is God? Characteristics of God – God’s Unique Attributes, God’s Moral Attributes, Trinity – Father, Son and the Holy Spirit. Jesus Christ: Five Stages of the Life of Christ, Nine Divine Exchanges on the Cross, Resurrected Life of Christ Encounter with Christ: Repentance, Biblical Example of Repentance, Understanding Salvation. Living in Christ: Integrity Check – Spiritual Stagnation, Inner Life Integrity – Integrity of Heart, Christ Centered Personality. Unit III Victory in Life Faith in God: What Faith is Not? What is Faith? Confession & Faith, Exercising Faith, Levels of Faith, Enemies of Faith, and Lordship of Jesus. Building in Faith: Living by the Word, Habit of Daily Meditation, Importance of Quiet Time – A Plan to get Started, Importance of Bible during Meditation. Victory over Sin: Definition, Origin of Sin, Double Nature of Sin, Consequences of Sin, Remedy for Sin. Stewardship: Definition Being Steward of Time, Talent and Money. Unit IV Relationships in Life Building Relationship: Importance & Need for Relationship, Issues that Hinder Relationship, Ways to Improve Relationship, Dealing with emotions in relationship, Celebrating Relationship. Principles for Effective Relationship: Christian Fellowship, Body of Christ, Family of God. Love & Friendship: Types of Love, World’s View about Love, Conditional Versus Unconditional love, The Father’s (God’s) Love. Importance of Friendship – Qualities of Friendship – The True Friend (God) – Being a Good Samaritan Marriage and Relationship: Definition, Purpose, Principles for Successful Marriage, Selecting the Life Partner, God’s Will in Marriage, Boundaries of Sex. Page 8 Department of Mechanical Engineering ` Unit V Destiny of Life Empowering Life Mission: Importance of Life Mission – Capacities, Concerns, and Responsibilities of Life Mission. Overcoming Traps – Comfort Trap, Credentials Trap, Compromise Trap. Holy Spirit: Knowing Holy Spirit, Gifts of the Holy Spirit, Fruit of the Holy Spirit, Walking in Spirit – Academic and Personal Life, Being a Witness in Market Place. Beginning of the New Era: Eternal Judgment, Signs of the End Times, Second Coming of Christ, The Promised Kingdom. Ambassadors for Christ: Personal Evangelism, Life of Missionaries – William Carey, Sadhu Sunder Singh, George Muller, Hudson Taylor. Reference Books: 1. Rick Warren (2002), Purpose Driven Life, Zondervan, Grand Rapids, Michigan. 2. Derek Prince (1993), Foundations of Life, New Zealand, Derek Prince Ministries. 3. Valentine Davidar (2000), Being Made whole, Hyderabad: Haggai Institute. 4. Dr. D. G. S. Dhinakaran (1994), Gifts of the Holy Spirit, Chennai: Jesus Calls. 12MA201 ALGEBRA, DIFFERENTIAL CALCULUS AND ANALYTICAL GEOMETRY Credits: 4:0:0 Course Outcome: Ability to • Solve elementary problems in the curriculum of engineering using the principles and techniques of algebra and differential equations Unit I THEORY OF EQUATIONS: Fundamental theorem of Algebra(statement only) – Relations between coefficients and roots. Irrational and imaginary roots – symmetric functions of the roots – transformation of equations – Reciprocal equations and formation of equation whose roots are given. Unit II MATRICES: Characteristic equation – Eigen values and eigen vectors of a real matrix – Properties of Eigen values – Cayley Hamilton theorem – Orthogonal reduction of a symmetric matrix to diagonal form – Orthogonal matrices – Reduction of quadratic form to canonical form by orthogonal transformation. Unit III THREE DIMENSIONAL ANALYTICAL GEOMETRY: Direction cosines and ratios – Angle between two lines – Equation of a plane – Equation of a straight line – Co–planar lines – Shortest distance between skew lines Page 9 Department of Mechanical Engineering ` Unit IV GEOMETRICAL APPLICATIONS OF DIFFERENTIAL CALCULUS: Curvature – Cartesian and polar co–ordinates – Circle of curvature – involutes and Evolutes – Properties of envelopes – Evolutes as envelope of normals. Unit V FUNCTIONS OF SEVERAL VARIABLES: Functions of two variables – Partial derivatives – Total differential – Differentiation of implicit functions – Taylor’s expansion – Maxima and Minima – Constrained Maxima and Minima by Lagrange’s – Multiplier method – Jacobians. Text Books 1. T. Veerarajan, Engineering Mathematics, Tata McGraw Hill, New Delhi, 2011. 2. Kandasamy P, Thilagavathi K and Gunavathi K., Engineering Mathematics, Volume I (4th revised Edition), S Chand & Co., New Delhi, 2002. Reference Books 1. Kreyszig E., “Advanced Engineering Mathematics” (8th Edition), John Wiley and Sons (Asia) Pvt. Ltd., Singapore, 2000 2. Grewal B.S., “Higher Engineering Mathematics” (6th Edition) Khanna Publisher, New Delhi, 2001 12MA202 MULTIPLE INTEGRALS, DIFFERENTIAL EQUATIONS AND LAPLACE TRANSFORMS Credits: 4:0:0 Course Outcome: Ability to • Solve engineering application problems using differential equations, transforms and integrals. Unit I MULTIPLE INTEGRALS: Evaluation of double and triple Integrals, Change of order of Integration, Application of Multiple Integrals to find area enclosed by plane curves and volume of solids. Unit II BETA AND GAMMA INTEGRALS: Definition, relation connecting Beta and Gamma integrals, properties, evaluation of definite integrals in terms of Beta and Gamma functions. Unit III ORDINARY DIFFERENTIAL EQUATIONS: Simultaneous linear equations with constant coefficients – Linear equations of higher order with constant coefficients – Homogeneous equation of Euler type – Method of variation of parameters. Page 10 Department of Mechanical Engineering ` Unit IV VECTOR CALCULUS: Gradient, Divergence, Curl – Line, surface & volume integrals – Statements of Green’s, Gauss divergence and Stoke’s theorems (without proof) – verification and simple problems. Unit V LAPLACE TRANSFORMS: Transforms of simple functions – Basic operational properties – Transforms of derivatives and integrals – Inverse transforms – Convolution theorem(Statement only) – Periodic function – Applications of Laplace transforms of solving linear ordinary differential equations up to second order with constant coefficients. Text Book 1. T. Veerarajan, “Engineering Mathematics”, Tata McGraw Hill, New Delhi, 2011. Reference Books 1. Kreyszig E., “Advanced Engineering Mathematics” (8th Edition), John Wiley and Sons (Asia) Pvt. Ltd., Singapore, 2000. 2. Grewal B.S., “Higher Engineering Mathematics” (6th Edition) Khanna Publisher, New Delhi, 2001. 12MA205 COMPLEX ANALYSIS, STATISTICS AND Z–TRANSFORMS Credits: 4:0:0 Course Outcome: Ability to • Solve applied and industrial problems related to curriculum of Mechanical Engineering using statistics and transforms. Unit I ANALYTIC FUNCTIONS: Cauchy Riemann equations–Properties of analytic functions – Determination of harmonic conjugate – Milne – Thomson’s method – Conformal mappings w = z + a, az, 1/z, z2 and bilinear transformation. Unit II COMPLEX INTEGRATION: Cauchy’s theorem – Statement and application of Cauchy’s integral formulae – Taylor’s and Laurent’s expansions – Singularities – Classification – Residues – Cauchy’s residue theorem – Contour integration – Circular and semi Circular contours (excluding poles on real axis) Unit III STATISTICS: Moments, skewness and kurtosis (based on moments only) – Linear correlation– Coefficient of correlation – Rank correlation and regression lines – Theoretical Distributions – Binomial – Poisson – Normal. Page 11 Department of Mechanical Engineering ` Unit IV TESTING OF HYPOTHESIS: Tests based on large samples – Small samples: t for single mean and difference of means – χ 2 test for goodness of fit and attributes and F – distribution. Unit V Z – TRANSFORMS: Z–transforms of standard functions, inverse Z–transform (Partial fraction expansions and residues), properties of Z–transform, Convolution Theorem (statement only) and simple problems–Solution of difference equations. Text Books 1. Kandasamy P, Thilagavathi K and Gunavathi K., Engineering Mathematics Volume II and III (6th revised Edition), S. Chand & Co., New Delhi, 2006. 2. P. Kandasamy, K. Thilagavathi and K. Gunavathy, “Engineering Mathematics” Volume II, S. Chand and Co, New Delhi 2000. Reference books 1. Kreyszig E., “Advanced Engineering Mathematics” (8th Edition), John Wiley and Sons (Asia) Pvt. Ltd., Singapore, 2000. 2. Grewal B.S., “Higher Engineering Mathematics” (6th Edition) Khanna Publisher, New Delhi, 2001. 12MA206 FOURIER SERIES, TRANSFORMS AND PARTIAL DIFFERENTIAL EQUATIONS Credits: 4:0:0 Course Outcome: Ability to • Solve engineering problems related to Mechanical Engineering using Fourier transforms and partial differential equations Unit I FOURIER SERIES: Euler’s formula – Dirichlet’s conditions convergence statement only – Change of interval odd and even functions – Half range series – RMS value, Parseval’s formula – Complex form of Fourier series – Harmonic analysis. Unit II PARTIAL DIFFERENTIAL EQUATIONS: Formation of equations by elimination of arbitrary constants and arbitrary functions – solution of equations – General, particular and complete integrals – Lagrange’s linear equation – Standard type of first order equations – Second order and higher order equations with constant coefficients, homogeneous equations. Unit III ONE–DIMENSIONAL WAVE EQUATIONS AND HEAT EQUATION: One dimensional wave equation – Transverse vibration of finite elastic string with fixed ends – Boundary and initial value problems – Fourier series solution–One dimensional heat equation – Steady and Page 12 Department of Mechanical Engineering ` unsteady states, boundary and initial value problems – Fourier series solution. (Proofs and derivations not needed). Unit IV TWO DIMENSIONAL HEAT EQUATION: Two dimensional heat equations – Steady state heat flow in two dimensions – Laplace equations in Cartesian and polar co ordinates Fourier series solution. (Proofs and derivations not needed). Unit V FOURIER TRANSFORMS: The infinite Fourier transform – Sine and cosine transforms – Properties (Proof not needed) – Fourier Inversion formula – Convolution theorem (statement only) and simple problems – Parseval’s identity – Transform of derivatives. (Proofs and derivations not needed) – Finite Fourier Transform – Sine and cosine transforms – Simple problems Text Book 1. Kandasamy P., “Engineering Mathematics”, S. Chand & Co., New Delhi, Volume – III, 2010. Reference Books 1. Erwin Kreyzig, “Advanced Engineering Mathematics”, Wiley & Co, 2000. 2. Venkataraman, M.K., “Higher Engineering Mathematics”, National Publishing Co., 2005. 12MA220 COMPUTER LITERACY WITH NUMERICAL ANALYSIS Credits: 4:0:0 Course outcomes: Ability to • Solve applied and industrial problems related to Mechanical Engineering using numerical methods • Develop computer programs to automate solutions for applied and industrial problems. Unit I INTRODUCTION: Computers – Classification of Computers – System Software – Software Lifecycle – Algorithms – Flowcharts – Pseudo code – Structured programming – Compilers – Operating Systems – Running C programs. Variables and Expressions: Introduction – Character set – Identifiers and keywords – Variables – Characters and Character strings. Basic Input – Output: Introduction – Single character Input Output – String Input and Output – Types of characters in format strings – Scanf width specifier – Input fields for scanf. Unit II CONTROL STRUCTURES: Introduction – If statement – Multiway decision – Compound statements – Loops – Break switch continue and Goto statements. Functions: Introductions – Page 13 Department of Mechanical Engineering ` Function main – Functions accepting more than one parameter – User defined and Library functions – Functions parameters – Return. Arrays: Introduction – How arrays are useful – Multidimensional arrays Unit III NUMERICAL EQUATIONS: Bisection method – Successive approximation method – False position method – Newton Raphson method – Gauss Elimination method – Eigen values and Eigen vectors – Power Method. Unit IV NUMERICAL DIFFERENTIATION AND INTEGRATION: Numerical differentiation – Newton’s forward difference formula. Integration–Trapezoidal rule–Simpsons 1/3rd rule – Newton’s three eighth. Solution of differential equations – Predictor–corrector method – RungeKutta method. Unit V IMPLEMENTATION OF NUMERICAL METHODS IN C PROGRAMMING: 1. Newton–Raphson method to find smallest positive root. 2. Gauss–Seidel iteration method 3. Derivate at initial point by Newton’s forward formula 4. Numerical integration using Trapezoidal rule & Simpson rule 5. Numerical differentiation using Runge–Kutta method Text Books 1. K R Venugopal S R Prasad, Mastering in C. Tata McGraw Hill Publishing Company Limited, 2nd reprint 2007 2. P. Thangaraj, Computer – Oriented Numerical methods, Prentice Hall of India (P) Ltd, 2008 Reference Books 1. T. Veerarajan, T. Ramachandran, Numerical Methods with Programs in C, Tata McGraw Hill (Second Edn.), 2008. 2. P. Kandasamy, K. Thilagavathy, K. Gunavathy, Numerical Methods – S. Chand & Co. Ltd. 2009. 12PH201 APPLIED PHYSICS Credits 4:0:0 Course Outcomes: Ability to • Demonstrate the applications of modern physics in engineering • Apply the concepts of acoustics, ultrasonics, laser and optical fibers for development of devices and technologies • Infer material properties required for engineering applications and devices Page 14 Department of Mechanical Engineering ` Unit I QUANTUM PHYSICS: Planck’s hypothesis, Wave nature of matter – De Broglie wave – De Broglie wavelength of Electrons – properties of matter waves, Experimental verification of matter waves – Davisson and Germer experiment, G.P. Thomson’s experiment, Heisenberg’s uncertainty principle, Schrodinger’s time dependent and independent wave equations, particle in a box. Application – Principle and working of Scanning Electron Microscope (SEM). Unit II LASERS: Principle of laser – Properties of laser beam – Einstein’s quantum theory of radiation – Population inversion – components of Laser – Types of lasers – Nd :YAG, He:Ne, CO2 and Semiconductor lasers – Applications of lasers: Computer peripherals (CD–ROM) – Holography: Principle, recording and reconstruction – Medical applications – Material Processing. Unit III FIBRE OPTICS: Principle of optical fibre – Propagation in optical fibre – Acceptance angle – Numerical aperture – V number, Structure of optical fibres – Types of optical fibres based on material, mode and refractive index, Loss in Optical fibres, Applications: Optical fibres for communication – Fibre optical sensor (Pressure and Temperature sensors) – Medical applications – Fibre endoscope. Unit IV ACOUSTICS AND ULTRASONICS: Classification of sound, Characteristic of musical sound – Loudness – Weber and Fechner’s law–Decibel – Absorption coefficient – Reverberation time – Sabine’s formula, Factors affecting acoustics of buildings and their remedies. Classification of ultrasonic waves – properties of ultrasonic waves – ultrasonic production – Magnetostriction and Piezoelectric methods – Acoustic grating, SONAR, NDT. Unit V MATERIALS: Magnetic materials: Dia, Para, Ferro, Ferri and Antiferro magnetic materials, Hysteresis curve, Hard and soft magnetic materials, Magnetic recording and reading. Superconductors – Properties of superconducting materials, Type I and Type II superconductors, Applications: Maglev, Superconducting magnets. Text Book 1. V. Rajendran – Engineering Physics, McGraw Hill Publishing Company Ltd, Publication, 2011. Reference Books 1. M.N. Avadhanulu, P.G. Kshirshagar – A Text Book of Engineering Physics – S. Chand & Co Ltd, 2008 2. R.K. Gaur, S.L. Gupta – Engineering Physics – Dhanpat Rai Publications, 7th edition, 2001 3. Hitendra K Malik, A K Singh – Engineering Physics, McGraw Hill Publishing Company Ltd, Publication, 2008 4. P.K. Mittal – Applied Physics – I.K. International Publishing House Pvt. Ltd, 2006 Page 15 Department of Mechanical Engineering ` 5. M. Arumugam – Materials Science – Anuradha Publications, 1998 6. G. Aruldhas, Engineering Physics, PH1 Learning, 2010 12PH202 APPLIED PHYSICS LAB Credit: 0:0:2 Course outcomes: Ability to • Measure physical properties of engineering materials.. LIST OF EXPERIMENTS: 1. Rigidity Modulus of the wire – Torsional Pendulum 2. Young’s Modulus of a beam – Non–uniform bending 3. Thermal Conductivity of a bad conductor – Lee’s Disc 4. Radius of curvature of a lens – Newton’s Rings 5. Refractive Index of Prism – Spectrometer 6. Wavelength of mercury source – Spectrometer Grating method 7. Coefficient of Viscosity of a liquid by Poiseullie’s method 8. Frequency determination of a tuning fork – Melde’s string 9. Particle size measurement – Laser diffraction method 10. Discharge of a capacitor 11. Thickness of a glass plate – Single optic lever 12. Characteristics of Zener diode 13. Efficiency of Solar cell 14. Ultrasonic interferometer HoD can choose any 10 experiments from the above list at the beginning of the course in each Semester. 12CE101 BASIC CIVIL ENGINEERING Credits: 2:0:0 Course Outcomes: Ability to • Demonstrate the principles of surveying and basic mechanics • Select appropriate construction materials for civil engineering • Recognize the need of infrastructure and resources development and conservation. Unit I INTRODUCTION TO CIVIL ENGINEERING: Scope of civil engineering – Significant contribution of civil engineers – Examples of great civil engineers and notable civil engineering projects – Role of civil engineering in infrastructure and natural resources development and conservation – Dependence of other sectors on civil engineering – Socio–economic considerations in civil engineering works – Introduction to environmental impact assessment. Unit II Page 16 Department of Mechanical Engineering ` SURVEYING AND BASIC MECHANICS: Surveying: Introduction – Purpose and Objectives of surveying – Classification – Basic principles – Calculation of the area of a plot. Basic Mechanics: Types of forces – Determination of forces and moments – Simple stress and strain – Moment of inertia – F irst moment of area. Unit III CONSTRUCTION MATERIALS: Characteristics and engineering properties of stones, bricks, timber, steel, glass, aluminum, tiles, plastics, bitumen, cement and concrete – Paints and emulsions – Introduction to plumbing. Unit IV INFRASTRUCTURE DEVELOPMENT: Public Buildings – Highways and railways: purpose, types and typical cross–sections – Airports and harbors: purpose, types and typical layouts. Unit V NATURAL RESOURCES DEVELOPMENT AND CONSERVATION: Introduction to irrigation structures and methods – Water supply – Hydropower projects – Introduction to Sanitary engineering – Waste treatment: types, purposes and components. Text Books 1. Ramesh Babu V., “Basic Civil Engineering”, Anuradha Agencies, Kumbakonam, 2001. 2. Palanichamy M.S., “Basic Civil Engineering”, Tata McGraw Hill Publishing Co. Limited, New Delhi, 2008. 3. Kottiswaran, “Engineering Mechanics”, Balaji Publications, 2003. Reference Books 1. Johnson Victor D and Esther Malini, “Basic Civil Engineering”, Allied Publishers Limited, Chennai, 2002. 2. Arunachalam N, “Basic Civil Engineering”, Pratheeba Publishers, Coimbatore, 2000. 12CH201 APPLIED CHEMISTRY Credits: 3:0:0 Course outcomes: Ability to • Develop methods to minimize problems related to hard water in industrial operations • Select and use eco–friendly fuels and biodegradable polymers for industrial and domestic purpose • Apply appropriate methods to minimize corrosion of metals Unit I WATER TECHNOLOGY: Sources of water – hardness of water – units of hardness – estimation of hardness – EDTA method and alkalinity method – softening f hard water – Cold and Hot Lime Soda process–Zeolite process – demineralization or ion – exchange process – scale Page 17 Department of Mechanical Engineering ` and sludge formation in boilers – internal conditioning – colloidal, phosphate, calgon, carbonate, complexometric conditioning, boiler corrosion – caustic embrittlement – desalination – Electro dialysis, reverse Osmosis, water for drinking purpose. Unit II HIGH POLYMERS: Nomenclature – Functionality – Tacticity – Types of Polymersation – addition condensation, co–polymerisation, Plastics – thermoplastics and thermosetting plastics – compounding – ingredients used in preparation of plastics, fabrication of plastics – compression, injection, extrusion, foaming, fibre – reinforced plastics, preparation, properties and uses of important thermoplastic resins – polyethylene(PE) – polyvinyl chloride (PVC) – important thermosetting plastic resins – phenolic resin and silicone resin – industrial polymers – nylons – epoxy resin–polyester resin – Rubber – vulcanization of rubber, Biodegradable polymers – definition and examples. Unit III FUELS AND COMBUSTION: Fuels – classification, Combustion – Gross and Net Calorific values (Dulong’s formula) – calculation of air quantities – simple problems – Flue gas analysis – Orsat’s apparatus – Solid fuels – Coal–Proximate analysis and Ultimate analysis – significance – Metallurgical coke – carbonisation (definition) – characteristics of metallurgical coke – manufacture of coke by Otto–Hoffman method – Liquid fuels – synthetic petrol – cracking (definition) – Knocking – octane number – improvement of anti–knocking characteristics, cetane number, Gaseous fuels – Manufacture of water gas – CNG, LPG – definition, Biogas and biofuels, Rocket propellent – types. Unit IV ELECTROCHEMISTRY: Electrode potential – measurement of electrode potential – Nernst equation for electrode potential – electrochemical series – electrochemical cell or Voltaic cell – Concentration cell–Primary cell – Leclanche cell – Secondary batteries – alkaline batteries – lead acid battery – Fuel cell – H2–O2 Fuel cell – Corrosion – types – Chemical corrosion – oxidation corrosion, corrosion by other gases, liquid metal corrosion, electrochemical corrosion – types – galvanic corrosion, concentration cell corrosion, pitting corrosion, waterline corrosion – Factors influencing corrosion – Corrosion control methods. Unit V ENGINEERING MATERIALS: Refractories – classification – requisite properties – Manufacturing steps– common refractories – silica bricks, dolomite bricks – Abrasives – properties– classification – synthetic abrasive – silicon carbide, boron carbide – preparation and uses – applications – Insulators – characteristics – electrical insulating materials – thermal insulators – classification – properties – Lubricants – Friction and wear, functions of lubricant – classification of lubricants – lubricating oils – semi solid lubricants – solid lubricants – selection of lubricants. Text Books 1. Jain P.C., Monica Jain, “A text book of Engineering Chemistry”, Dhanapat Rai Publications, New Delhi, 12th edition, 2006. Page 18 Department of Mechanical Engineering ` 2. Subha Ramesh, Vairam, Anandhan, “Engineering Chemistry”, Wiley India Pvt. Ltd., New Delhi, 2011. Reference Books 1. Gowrikar V.R, Viswanathan N.V, Jaydev Sreedhar, “Polymer Science”, New Age International Pvt. Ltd., New Delhi, 2000. 2. Agarwal C. V, “Chemistry of Engineering Materials”, C.V. Tara Book Agency, 1982. 3. Shashi Chawla, “A text book of engineering chemistry”, Dhanapat Rai Publications, New Delhi, 8th edition, 2008. 4. Palanna O.G, “Engineering Chemistry”, Tata McGraw Hill Education Pvt., Ltd., New Delhi, 2009. 12CH202 APPLIED CHEMISTRY LAB Credits: 0:0:2 Course Outcomes: Ability to • Determine chemical properties of materials. List of Experiments: 1. Estimation of sodium hydroxide. 2. Estimation of Fe2+ ions. 3. Estimation of Total, Permanent and Temporary hardness by EDTA method. 4. Estimation of Alkalinity in water sample. 5. Estimation of dissolved oxygen in water sample. 6. Estimation of Copper in Brass 7. pH Measurements for Acid/Alkali Titration. 8. Conductametric estimation of an acid. 9. Potentiometric estimation of Fe2+ ions. 10. Estimation of iron in water sample by spectro photometry. 11. Determination of Single Electrode Potential by Potentiometry. 12. Estimation of sodium / calcium / potassium metal ions present in water by flame photometer. Text Book 1. Mendhem J., Denny R. C., Barnes J. D., Thomas M. J. K., Vogel's Quantitative Chemical Analysis, Pearson Education limited, 6th Edition, 2000 12CS101 PROGRAMMING IN C Credits: 4:0:0 Course Outcomes: Ability to • Demonstrate the structures of C language • Develop programs using functions according to the syntax and semantics of C Page 19 Department of Mechanical Engineering ` • Apply data types to solve Engineering problems Unit I INTRODUCTION TO C: What is C – Getting started with C – Data Types Revisited – C Instructions – use of Logical Operators – Conditional Operators, Bitwise Operators Unit II LOOPS: Control Instruction in C – The Decision Control Structure: if statement – if–else statement, nested ifelse, forms of if – The Loop Control Structure: Loops – the while loop – the for loop – the do–while loop the break statement – the continue statement – the Case Control Structure – Decisions using switch – the goto statement Unit III FUNCTIONS AND POINTERS: Storage classes in C – Functions: What is a Function – Passing values between functions – Scope Rule of Functions – Calling Convention – One Dicey Issue–Advanced Features of Functions: Function Declaration and Prototypes – Call by value and Call by Reference – Recursion – Adding Functions to the Library – An introduction to Pointers – Pointer notation – Function calls Unit IV ARRAYS AND STRINGS: Arrays: What are Arrays – More on Arrays – Pointers and Arrays – More than One–Dimension Puppetting on Strings: What are Strings – Pointers and Strings – Standard Library String Functions – Two Dimensional Array of Characters – Array of Pointers to Strings – Limitation of Array of Pointersto Strings Unit V ENUMERATIONS, I/O FUNCTIONS, STRUCTURES AND UNIONS: Enumerated Data Type – Renaming Data Types with typedef – Type Casting – Input/Output in C: Types of I/O – Console I/O Functions – Disk I/O Functions – File Opening Modes – a File – Copy program – fclose() – args and argv – Formatted Disk I/O Functions – Text Mode versus Binary Mode – Record I/O in files Structures: Why use Structures – Array of Structures – Additional Features of Structures – Uses of Structures Unions – Union of Structures Text Book: 1. Yashavant Kanetkar, Let Us C, Sixth revised edition, 2005, BPB Publications, New Delhi. Reference Books: 1. Byron S. Gottfried, “Programming with C”, Second Edition, 1996 (Indian Adapted Edition (2006), Tata McGraw Hill, ISBN 0–07–059369–8. 2. Herbert Schildt, “The Complete Reference C”, Fourth Edition, 2007, McGraw–Hill Publications. Page 20 Department of Mechanical Engineering ` 12CS217 PROGRAMMING IN C LAB Credits: 0:0:2 Course Outcomes: Ability to • Develop programs to solve problems in engineering. • Write code for a logic or algorithm according to the syntax and semantics of C language The following are the threaded exercises that will be conducted through a case study. 1. Usage of input / output library functions 2. Usage of Operators 3. Usage of Branching Control Structures 4. Usage of Looping Control Structures 5. Usage of User Defined Functions 6. Pointers and Functions 7. Usage of One Dimensional Arrays 8. Usage of Two Dimensional Arrays 9. Arrays and Functions. 10. Array of Structures 11. Input & Output using Files 12. Files and Structures. 12ME230 ENGINEERING MECHANICS Credits: 3:0:0 Course Outcomes: Ability to • Classify system of forces and resolve the components of force system in space • Determine centroid and moment of inertia of solids and recognize their application in mechanics. • Analyze the motion of connected bodies and apply D–Alembert’s principle. Unit I Introduction: Definitions – Basic concepts – Force – Types of forces – Resultant forces – Parallelogram law – Proof – Resolution and components of forces – Resultant of several concurrent forces, Equilibrium of a particle – Equilibrant – Equations of equilibrium – Equilibrium of a two force body – Equilibrium of a three force body – Lami’s theorem. Unit II Statics of particle: Concurrent forces in space:– Components of force in space, Equilibrium of a particle in space – Application of statics of particle. Equilibrium of rigid bodies:– Free body – Free body diagram – Roller problems. Moment of a force about a point – Varignon’s theorem – Moment of a couple – Resolution of a given force in to force and couple system. Page 21 Department of Mechanical Engineering ` Unit III Applications of statics of rigid bodies: Types of support in two dimensions – Beams – Types of loads, Analysis of roof trusses by method of joints and method of sections.Properties of surfaces and solids:– Centre of gravity and Centroid – Centroid of composite plane figure and problems – Moment of inertia – Parallel axis theorem – Perpendicular axis theorem – Moment of inertia of composite planes. Unit IV Friction: Frictional force – Limiting friction – Coefficient of friction and angle of friction – Impending friction – Basic concepts – Angle of repose – Cone of friction – Body on a rough inclined plane, Ladder friction, Wedge friction, Rolling resistance. Dynamics of particle: Kinematics: rectilinear motion – types – problems – motion of particle under gravity – rectilinear motion – variable acceleration, Curvilinear motion – velocity and acceleration of a particle Unit V Kinetics: Newton’s second law of motion – D–Alembert’s principle – Motion of a lift – Motion on an inclined surface – Motion on connected bodies, Work – Energy method – Work energy equation – Motion of connected bodies – Impulse and momentum – Equation – Motion of connected bodies. Impact of elastic bodies: Types of impact – Method of analysis – Problems. Text Books 1. Beer, F.P and Johnson Jr. E.R. “Vectors Mechanics of Engineers”, Vol. 1 Statics and Vol. 2 Dynamics, McGraw–Hill International Edition, 1997. 2. Rajasekaran, S, Sankarasubramanian, G., “Fundamentals of Engineering Mechanics”, Vikas Publishing House Pvt. Ltd.,2007 3. N. Kottiswaran – “Engineering Mechanics”, Sri Balaji Pubilcations Edition – 2005 Reference Books 1. Palanichamy, M.S., Nagan, S., “Engineering Mechanics – Statics and Dynamics”, Tata McGraw Hill, 2002 2. Hibbeler, R.C., ”Engineering Mechanics”, Vol. 1 Statics, vol. 2 Dynamics, Pearson Education Asia Pvt. Ltd., 2000 3. Irving H. Shames, “Engineering Mechanics – Statics and Dynamics”, IV Edition – Pearson Education Asia Pvt. Ltd., 2003. 12EE101 BASIC ELECTRICAL ENGINEERING Credits: 3:0:0 Course Outcomes: Ability to • Compare the behavior of AC,DC and magnetic circuits • Explain the working principles of electrical machines Page 22 Department of Mechanical Engineering ` • Demonstrate working of measuring instruments and practice wiring Unit I BASICS OF DC CIRCUITS: Electrical Quantities – Definitions – SI Units and abbreviation – Electrical Energy and its Applications – Circuit Elements – Current and Voltage source – Ohm’s Law and Kirchhoff’s laws – Resistive Circuits: Resistance in series and Parallel, Voltage and Current Division – Source Transformation – Star and Delta Transformation. Unit II BASICS OF MAGNETIC CIRCUITS: Magnetic flux– flux density – reluctance – permeance–magnetic effect of electric circuit–Law of Electromagnetic induction – induced emf – self and mutual inductance – coupling co–efficient – inductance in series and parallel – Magnetic Materials. Unit III BASICS OF AC CIRCUITS AND POWER SYSTEM: Generation of Alternating EMF – Equation of alternating voltage – Introduction to Alternating Quantities – Average and RMS value – Form and Peak factor – Phasor representation of alternating Quantity – Sources of Electrical Energy – Thermal, Hydro and Nuclear power generating station – Transmission and Distribution – Types – Comparison of OHL and UGC – Introduction to Three phase system. Unit IV BASIC OF ELECTRICAL MACHINES: Working principle, operation and application of DC Generator, DC Motor, Transformer, Three Phase Induction motor, single phase Induction motor, Alternator, Stepper Motor. (Quantitative approach). Unit V BASICS OF MEASURING INSTRUMENTS AND DOMESTIC WIRING: Classification of Instruments – Principle of Analog instrument – Deflecting, Controlling and Damping Mechanism – Moving Coil instrument – Moving Iron Instrument – Induction type Energy meter – Megger – Measurement errors. Wiring materials and accessories – Types of wiring – Specification of Wiring – Stair case wiring – Fluorescent lamp wiring – Basics of Earthing – layout for a residential building. Text Book 1. Muraleedharan K. A, Muthusubramanian R & Salivahanan S, “Basic Electrical, Electronics & Computer Engineering”, Tata McGraw– Hill Limited, New Delhi, 2010. Reference Books 1. Jegathesan V, Vinoth Kumar K and Saravanakumar R, “Basic Electrical & Electronics Engineering”, Wiley India Private Limited, New Delhi, 2011. 2. Surajit Chattopadhyay, Samarjit Sengupta, “Basic Electrical Engineering”, Narosa Publishing House Private Ltd, New Delhi, 1st Edition, 2010. 3. Mehta,V.K, Rohit Mehta, “Principles of Electrical Engineering”, S. Chand Group, 1st Edition, 2007. Page 23 Department of Mechanical Engineering ` 12ME103 BASIC MECHANICAL ENGINEERING Credits: 2:0:0 Course Outcomes: Ability to • Demonstrate the working principle of Engines, Boilers and Power plants. • Analyze stress and strain for ductile materials • Select appropriate metal processing methods Unit I ENGINE: External combustion engine ,Working of Steam Engine – Steam Turbine – Impulse turbine & reaction turbine. BOILERS: fire tube and water tube boiler – Cochran boiler – Babcock & Wilcox boiler. INTERNAL COMBUSTION ENGINE: Working of petrol and Diesel Engine – Difference between two stroke and four stroke engines. Unit II CONVENTIONAL POWER PLANTS : Hydro, Thermal, Nuclear power plants – Diesel and Gas Turbine power plants; Non–conventional power plants – Solar, wind and tidal power plants – Geothermal power plant – Ocean Thermal Energy conversion power plant. Unit III MATERIAL PROPERTIES: Load – Types of load –stress and strain – Types of stresses and strains –Stress strain curve of ductile materials. Introduction of Mechanical Engineering Software Packages. Unit IV METAL CASTING AND FORMING PROCESS : Introduction – advantages of casting – patterns –molding – melting of cast iron – forging. Metal joining Process: Introduction – welding – arc welding, gas welding Unit V METAL MACHINING: Lathe – Drilling machine – Milling machine – Shaping machine. Basic Engineering Materials: Properties of materials – ferrous metals and alloys – Nonferrous metals and alloys. Text Books 1. S.R.J. Shantha Kumar, “Basic Mechanical Engineering”, HiTech Publications, 2001. 2. G. Shunmagam, “Basic Mechanical Engineering”, Tata McGraw Hill, 2001. Reference Books 1. I.E. Paul Degarmo, J.T. Black, Ronald A. Kosher, “Material and Processes in Manufacturing”, 8th Edition, John Wiley and Sons, inc., 1999. 2. K. Venugopal, V. Prabhuraja,” Basic Mechanical Engineering”, Anuradha Agencies, 2000 Page 24 Department of Mechanical Engineering ` 3. Williams D. Callister “Material Science and Engineering” John Wiley & Sons inc. 1997. 12EC101 BASIC ELECTRONICS Credits: 3:0:0 Course Outcomes: Ability to • Illustrate the working principles of semiconductor and passive devices • Demonstrate the functions of electron and digital devices. • Apply the knowledge of electronics to develop communication systems. Unit I INTRODUCTION TO PASSIVE COMPONENTS AND SEMICONDUCTOR: Resistors – Types of resistors – colour coding, Capacitors – Types of capacitors, Inductors – Types of inductors. Covalent bond – N type & P type semiconductor – conduction in semiconductor. Unit II ELECTRONIC DEVICES: PN diode – Application: Half wave rectifier, Zener diode – Application: Zener Voltage Regulator–Bipolar Junction Transistor – Field Effect Transistors (JFET, MOSFET) – UJT. Unit III DIGITAL ELECTRONICS: Number system – Boolean algebra – logic gates – truth table – simplification of logic functions using karnaugh map (4 variables), combinational circuit – 4 x 1 multiplexer – 1 x 4 demultiplexer Unit IV COMMUNICATION SYSTEMS: Basic block of communication system – need for modulation – types of analog modulation, Derivation of AM and FM signal – Block diagram of AM and FM transmitter – Superheterodyne receiver. Unit V APPLICATION: (Block diagram description only): Principle of Television – Satellite communication – Radar System – Fibre optic communication– ISDN Text Book 1. Muthusubramanian, R, Salivahanan S, Muraleedharan K.A, “Basic Electrical Electronics & Computer Engineering “Tata McGraw Hill, 2009 Reference Books 1. Robert Boylestad and Louis Nashelsky, “Electronic Devices & Circuit Theory”, 9th Pearson Education Edition, 2009. 2. Anokh Singh, “Principles of Communication Engineering” S. Chand Co., 2001 3. V.K. Metha.”Principles of Electronics”, Chand Publications, 2008. 12EC246 MICROPROCESSOR AND MICROCONTROLLER Page 25 Department of Mechanical Engineering ` Credits: 3:0:0 Course Outcomes: Ability to • Demonstrate the principles of microprocessors • Develop programs for 8085, 8086 microprocessors and 8051 Microcontrollers. • Interface microcontrollers with peripheral devices Unit I 8085 MICROPROCESSOR: Organization of 8085 microprocessor – Addressing modes – Instruction set – Simple Assembly Language programs. Unit II 8085 MACHINE CYCLES: Machine cycles–Read, Write – Interrupt acknowledge – Bus Cycles – Timing diagram – Memory Interfacing. Unit III MICROPROCESSOR INTERFACING TECHNIQUES: Programmable parallel ports – 8255 PPI – 8251A Programmable communication interface – 8279 Programmable Keyboard/display interface – 8259A Programmable interrupt controller. Unit IV MICROCONTROLLER 8051: Organization of 8051 microcontroller – I/O ports – External memory – Interrupts – Addressing Modes – Instruction set – Simple Assembly language programs. Unit V APPLICATIONS: Counter and Timers of 8051 – Serial data input and output of 8051 – Simple applications – Analog to Digital convertor – Stepper motor – DC Motor. Text Books 1. Ramesh.S.Gaonkar “Microprocessor Architecture, Programming & Applications With 8085/8080a”, Penram International, 2006. 2. Kenneth J. Ayala, “The 8051 Microcontroller Architecture, Programming & Applications”, Penram International Publishing, 2008. Reference Books 1. Rafiquzzaman M. "Microprocessor Theory and Applications – Intel and Motorola", PHI, 2007. 2. Muhammad Ali Mazidi, J.G. Mazidi, R.D. Mckinlay, “The 8051 Microcontroller and Embedded Systems” Prentice Hall, 2nd Edition 2007. Page 26 Department of Mechanical Engineering ` 12EC247 MICROPROCESSOR AND MICROCONTROLLER LAB Credit: 0:0:1 Course Outcomes: Ability to • Develop assembly level programming for micro–processors • Apply interfacing techniques for various applications 1. 2. 3. 4. 5. 6. 7. 8. (Any 6) Arithmetic operations using 8085 Searching of given numbers using 8085 Digital to Analog Converter Arithmetic operations using 8051 Code conversion using 8051 Analog to digital Converter Stepper motor control using 8051 Dc Motor control using 8051 12EI254 INSTRUMENTATION AND CONTROL SYSTEMS Credit 3:0:0 Course Outcomes: Ability to • Demonstrate working principles of different measurement systems • Analyze transient and frequency response of systems. • Test the stability of a system and design controller Unit 1 GENERALIZED MEASUREMENT SYSTEM: General concepts of Mechanical Instrumentation generalized measurement system – Classification of instruments as indicators, Recorders and integrators their working principles – Precision and accuracy: Measurement error and calibration Unit II PRESSURE AND TEMPERATURE MEASUREMENT: Pressure measurement: Gravitational, Bourdon, Elastic transducers, Strain gauge, Pressure cells, Measurement of high and low pressure – Temperature measurement: Bimetallic, Resistance thermometer, Thermocouples, Pyrometer, Thermistors – Measurement of displacement, Speed, Acceleration – vibrometer, Accelerometer Unit III STRAIN AND FLOW MEASUREMENT: Strain gauges types, Gauge rosettes. Force measurement: Scales and torque measurement: Mechanical torsion meter, Electrical torsion meter, Piezo Electric Transducer – Hot–Wire anemometer – Magnetic flowmeter – Ultrasonic flow meter Page 27 Department of Mechanical Engineering ` Unit IV CONTROL SYSTEMS: Open and closed systems – Servo – mechanisms – Transferfunctions, Signal flow graphs – Block diagram algebra – hydraulic and pneumatic control systems – Two – way control – Proportional control – Differential and Integral control Unit V STABILITYANALYSIS: Time response of First Order and Second Order Systems, Concept of Stability, Necessary condition for Stability, Routh stability criterion, Polar and Bode plots, Nyquist plots Text Books 1. Jain R.K., “Mechanical and Industrial Measurements” Khanna Publishers, 2002. 2. Nagoorkani. A “Control Systems”, RBA publications, first edition 9th reprint 2002. Reference Books 1. Sawhny A.K. “Electrical and Electronics Measurements & Instrumentation”, Dhanpat Rai & Co., 2000. 2. Collet C. V. and Hope. A.D. ‘Engineering Measurements’ 2nd Edition ELBS. 3. Nagrath M. and Gopal I.J. “Control Systems Engineering”, Wiley eastern Ltd., 2001. 4. Baskar S, “Instrumentation Control System Measurements and Controls” Anuradha Agencies Publishers, 2004. 12EI255 INSTRUMENTATION AND CONTROL SYSTEMS LABORATORY Credits: 0: 0: 1 Course Outcomes: Ability to • Analyze the characteristics of sensors and transducers. • Develop sensors and transducers for applications related to Mechanical Engineering List of Experiments: 1. Study of characteristics of strain gauge and Load Cell 2. Study of characteristics of LVDT 3. Study of characteristics of RTD 4. Study of characteristics of Thermocouple 5. Study of characteristics of Resistive potentiometer 6. Study of characteristics of Loudspeaker 7. Study of characteristics of Microphone 8. Study of characteristics of Pressure transducer 9. Study of Tacho – generator characteristics 10. Study of ON– OFF Temperature Controller Page 28 Department of Mechanical Engineering ` 12ME102 WORKSHOP PRACTICE (Exercise Bank) Credits: 0:0:2 Course Outcomes: Ability to • Demonstrate skills to carry out fitting, piping and carpentry work. • Develop simple electronic and electrical circuits • Demonstrate skills to assemble computer hardware components I ELECTRICAL SCIENCES ECE 1. Soldering Simple Electronics Circuits 2. Characterization of basic Electronics Devices. EEE 3. Wiring of Tube Lights & Staircase Wiring 4. Types of thermocouples & application II COMPUTER SCIENCE AND TECHNOLOGY 5. Assembly of PC 6. Installation of Operating System (OS) and Disc Partitioning III MECHANICAL SCIENCES Fitting Shop 7. Making of V–fitting and drilling 8. Making of T–fitting Carpentry Shop 9. Middle Lap joint 10. Dove Tail joint Plumbing Shop 11. Practice of pipe fitting using L–bow, Tee, MTA,FTA and Union joints Page 29 Department of Mechanical Engineering ` 12ME101 ENGINEERING GRAPHICS Credits: 0:0:4 Course Outcomes: Ability to • Demonstrate theory of projection to graphically represent engineering components and buildings. • Apply CAD tools to draw, edit and modify drawings. LIST OF EXPERIMENTS 1. Lettering and Dimension practice a) Lettering according to standard practice with height 10, 7, 5 mm (Upper case, Lower case and Numbers) b) Dimensioning practice of lines, circles, arcs using aligned and chain dimensioning systems. 2. Geometrical constructions – I. a) Division of lines, arcs and angles b) Drawing arc connecting two straight lines which are perpendicular to each other and inclined. 3. Geometrical constructions – II. 4. Construction of polygons using a) Semicircle on the given side method b) Semicircle and Bi–section of given side method c) Inscribing polygon in a circle method d) Special Method for Hexagon 5. Conic sections – a) Ellipse – Eccentricity method, Concentric circles method, Oblong method b) Hyperbola – Eccentricity method, using foci and transverse axis c) Parabola – Eccentricity method, Rectangle method, Tangent method 6. Conversion of pictorial views into orthographic views of V– block and bearing block. 7. Projection of points in different quadrants. 8. Projection of lines in first quadrant a) Parallel to both planes. b) Inclined to one plane and parallel to other. c) Parallel to one plane and perpendicular to other plane. 9. Projection of solids – I Projections of prism, pyramid, cylinder and cone – axes parallel to VP and perpendicular to HP. 10. Projection of solids – II Projections of prism, pyramid, cylinder and cone – axes parallel to HP and perpendicular to VP, Parallel to both planes. 11. Development of surface of prism, pyramid, cylinder, cube and cone. (Uncut views only). 12. Isometric views of basic solids and combination of basic solids. 13. Components of a simple building, Conventional representation of building materials, Plan, Elevation and Section of single storied residential / office building with flat RCC roof and Page 30 Department of Mechanical Engineering ` brick masonry walls having not more than two rooms. (Planning/ Designing is not expected in this course). 14. Simple Exercise using various Drawing commands and Plotting using CAD software. 15. Simple Exercise using various Editing commands of AUTOCAD. 16. Simple Exercise using various Formatting commands. 17. Methods of drawing lines 18. Methods of drawing circles 19. Methods of drawing arcs 20. Simple exercise on application arcs 21. Practice and simple exercises using rectangular and polar arrays using AUTOCAD. 22. Basic Dimensioning and using of Layers 23. Simple exercises on Blocks 24. Introduction to Isometric Drawings. 25. Sectional view of Single room RCC building for hatching practice using AutoCAD. Text Books 1. Basant Agrawal, ‘C.M. Agrawal, Engineering Drawing’, Tata McGraw Hill Private Ltd., 2010. 2. Shyam Tickoo, ‘AUTOCAD 2007 for Engineers and Designers ’ Dreamtech India (P) Ltd., 2007. Reference Books 1. “Manual for Engineering Drawing – I”, KSMS, 2011. 2. “Computer Aided Graphics Lab. Manual”, KSMS, 2011. 3. Bhatt N.D., “Elementary Engineering Drawing”, 26th Edition. Chartor Publishing House, Anand, 2009. 4. Natarajan K.V. “A Text Book of Engineering Drawing”, 16th Edition, 2006. 5. Venugopal K. “Engineering Graphics”, 9th Edn. (Revised), New Age International Publishers, 2009. 12ME206 METALLURGY LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate the working principle of optical microscope • Prepare samples for metallurgical studies following appropriate metallographic procedure and extract metallographic images. • Identify the microstructures of different types of steels, aluminum and copper. List of Experiments 1. Study of Metallurgical microscope and Microhardness Tester 2. Determination of strength and permeability of foundry sand Page 31 Department of Mechanical Engineering ` 3. Identification of Cast Iron specimen (a) Grey Cast Iron (b) Spheroidal Graphite Iron (c) Malleable Cast Iron 4. Identification of Low–,medium–,and High–Carbon steels 5. Identification of Heat Treated steels: (a) Annealed (b) Normalised (c) Hardened (d) Tempered steels and Case Hardened Steel 6. Identification of brasses and bronzes and aluminum 12ME201 MATERIAL SCIENCE AND ENGINEERING Credits: 3:0:0 Course Outcomes: Ability to • Identify crystal structures of common engineering materials and defects. • Analyze failures and predict service behavior of materials for various applications • Determine the right compositions of metals, heat treatment procedures. Unit I CRYSTALLOGRAPHY: Classifications of materials – metals, Ceramics, Composites, polymer – properties of engineering materials – Structure of solid metals – BCC, FCC and HCP structures, atomic packing factor, polymorphism – Miller indices. Metallographic analysis – Optical microscope, SEM, TEM. Unit II MECHANICAL BEHAVIOR: Defects in crystals – point defects line defect edge and screw dislocations – propagation of dislocation – Frank Read source – surface imperfections – diffusion – mechanisms of diffusion – Fick’s, Laws of diffusion – plastic, deformation – slip and twinning – recovery re–crystallization and grain growth – strengthening mechanisms strain hardening precipitation hardening. Unit III FAILURE OF MATERIALS: Fracture – ductile and brittle fracture – Griffith’s theory of crack propagation protection against fracture – Creep – mechanisms of creep – creep resistant materials. Fatigue failure, SN curve – prevention of fatigue, failure. Unit IV PHASE DIAGRAMS: Solid solution, Phases – phase diagrams – Gibbs phase rule – cooling curves, types of Equilibrium diagrams, lever rule – Iron – Iron Carbide equilibrium diagram Unit V HEAT TREATMENT OF STEEL & NON FERROUS ALLOYS: Annealing normalizing – spheroidising – hardening, tempering – Hardenability, Case hardening of steels – carburizing – nitriding, induction hardening – flame hardening, Age hardening of Aluminium alloys Page 32 Department of Mechanical Engineering ` Text Books 1. Raghavan. V, “Material Science and Engineering, Prentice Hall of India Pvt. Ltd, New Delhi, 2004. 2. Williams D. Callister “Material Science and Engineering” John Wiley & sons inc. 2004.. Reference Books 1. Reza Abbaschian, Lara Abbaschian, Robert E. Reed–Hill, “Physical Metallurgy Principles”, Cengage Learning, 2008. Raymond A Higgins “Engineering Materials (Applied Physical Metallurgy) English Language book, Society, 2003. 12ME202 PRODUCTION PROCESSES I Credits: 3:0:0 Course Outcomes: Ability to • Demonstrate the principles associated with basic operations involving casting, bulk forming of materials • Demonstrate the principles associated with basic operations welding, sheet metal and powder metallurgy of engineering materials • Recommend the most appropriate manufacturing process and material. Unit I CASTING PROCESSES: Sand mould castings – types of sand mould – moulding machines – Moulding sand composition – properties – types of moulding sand – testing of sand properties – pattern types – allowances – colour scheme – core – types – core print. Elements of gating system – gating system design – Pouring time – gating ratio – Risering design: Chvorinov rule – Caine’s Method – Casting defects, Inspection of casting. Special casting processes – Shell moulding, investment casting, die casting, centrifugal casting and continuous casting. Unit II BULK FORMING PROCESSES: Hot working and cold working – rolling – rolling load and power – rolling mill – defects in rolled parts. Forging – open die and close die forging operations – Forging force calculations – Forging machines – Extrusion – extrusion ratio – Hot extrusion – Cold extrusion – Extrusion force calculations – Defects – Wire, rod and tube drawing – degree of drawing operations – Drawing force and power, Processing of Plastics – Injection Moulding Unit III SHEET FORMING PROCESES: Sheet metal operations – punching and blanking – stripping force – punching force calculations – Clearance and shear on punch and die – Drawing – calculation of blank diameter – number of draws – Bending – allowances – bending force – stretch forming, spinning, embossing, coining – Types of sheet metal dies. Unit IV WELDING PROCESSES: Welding joints – welding positions – terminologies – Filler and Flux materials – Electrodes – Coating and specifications – Gas metal arc welding, TIG welding – Page 33 Department of Mechanical Engineering ` Submerged arc welding – Principles of Resistance welding – Electro slag welding – Thermit welding – Electron beam welding – Friction welding – welding design – heat input and melting efficiency – Weld defects, Unit V POWDER METALLURGY: Powder metallurgy: production of metal powder – method – particle size, distribution and size – blending – compaction of metal powder – equipment – isostatic pressing and other compacting and shaping processes – sintering – Secondary and finishing processes – impregnation – infiltration. Text Books 1. P.N. Rao, Manufacturing Technology Foundry, Forming and Welding, TMH–2003; 2nd Edition, 2003 2. Kalpakjian S., “Manufacturing Engineering and Technology”, Pearson Education India Edition, 2006. Reference Books 1. Roy A. Lindberg, Processes and Materials of Manufacture, PHI / Pearson Education, 2006 2. Nagpal G.R. “Metal Forming Processes”, Khanna publishers, New Delhi, 2004 3. Heine, Richard, Carl R Loper and Philip Rosenthal, ‘Principles of Metal Casting’, Tata McGraw Hill Publishing Ltd., 2000. 4. George E Dieter., Mechanical Metallurgy, McGraw Hill Higher Education; Metric Ed 3 Revised edition, 1988 12ME203 PRODUCTION PROCESSES II Credits: 3:0:0 Course Outcomes: Ability to • Determine cutting force and machining parameters through metal cutting mechanics. • Recognize metal cutting operations done through traditional and nontraditional manufacturing processes. • Select appropriate manufacturing process and material. Unit I THEORY OF METAL CUTTING: Mechanics of chip formation, Types of chip – chip curl and chip breaker – mechanics of orthogonal cutting – Merchant circle – shear plane angle according to Merchant and Lee and Shaffer theory – cutting forces calculations – Temperature in metal cutting – Tool life and tool wear – cutting tool materials – cutting fluids. Unit II TURNING: Centre Lathe – Constructional features – specifications – work holding devices – Turning parameters – cutting tools – geometry – Turning operations – taper turning methods, thread cutting methods, special attachments, machining time and power estimation capstan and turret lathes. Reciprocating machine tools – shaper, planer, slotter Page 34 Department of Mechanical Engineering ` Unit III MILLING: types of milling machine, milling cutters, milling operations, Dividing head – simple, compound and angular indexing – Hole making operations: drilling, reaming, boring, tapping, machining time calculations Broaching machines: broach construction – push, pull, surface and continuous broaching machines. Unit IV ABRASIVE PROCESSES: grinding wheel – designation and selection, types of grinding machines – Cylindrical grinding, surface grinding, centreless grinding, honing, lapping, super finishing, polishing and buffing – Gear cutting: forming, generations, shaping, planning and hobbing Unit V NON–CONVENTIONAL MACHINING PROCESSES: Electrical discharge machining (EDM) – Dielectric fluid – electrode – wire EDM – Electrochemical Machining (ECM) – Electrochemical Grinding (ECG), Ultrasonic Machining (USM) – Abrasive Jet Machining (AJM) – Laser beam machining (LBM) – Plasma Arc Machining (PAM). Text Books: 1. Rao P.N “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–Hill, New Delhi, 2004. 2. Kalpakjian S., “Manufacturing Engineering and Technology”, Pearson Education India Edition, 2006. Reference Books: 1. Roy A. Lindberg, “Process and Materials of Manufacture”, PHI / Pearson Education Fourth Edition 2006. 2. HMT – Production Technology, Tata McGraw Hill, 1998. 3. S.K. Hajra Choudhray, S.K. Bose, ‘Elements of Workshop Technology, Vol. II, Machine Tools’, Media promoters & Publishers (P) Ltd, 2000. 12ME204 METROLOGY AND QUALITY CONTORL Credits: 3:0:0 Course Outcomes: Ability to • Identify appropriate measurement methods and instruments to measure product dimensions, shape and surface texture. • Demonstrate handling of measuring instruments to compare the quality of products with reference standards. • Interpret and analyze measurement data through control charts Page 35 Department of Mechanical Engineering ` Unit I GENERAL CONCEPTS OF MEASUREMENT: Definition – Standards of measurement – Errors in measurement – Accuracy, precision, sensitivity and readability – calibration of instruments, simple problems to find least count, selection and care of instruments. Unit II LINEAR AND ANGULAR MEASUREMENTS: Length standard – Line and end standard – Slip gauges, micrometers, verniers, dial gauges comparators: various types – principle and applications, angular measuring instruments – bevel protractor, levels, sine bar and sine center, simple problems for finding taper angle using sine bar and sine center, angle dekkor – autocollimator. Unit III FORM MEASUREMENT: Straightness, flatness, surface texture – various measuring instruments – run out and concentricity, Tool maker’s microscope. Various elements of threads – 2 wire and 3 wire methods, simple problems in screw threads for calculating effective diameter – gear elements – various errors and measurements. Unit IV COMPUTER AIDED AND LASER METROLOGY: Coordinate measuring machine – Constructional features, types, applications, LASER micrometer, Introduction to Interferometer, optical and LASER interferometers – applications. Unit V QUALITY CONTROL: Quality control – basic concepts of quality, economics of quality control – Quality control charts: variable control charts and attribute control charts c, p, np and U charts – Single, Double and Multiple sampling plans. Simple problems. Text Books 1. R.K. Jain and S.C. Gupta, "Engineering Metrology", Dhanpat Rai and Sons, 2000. 2. M. Mahajan, “Statistical Quality Control”, Dhanpat Rai & Co., 2002. Reference Books 1. G.N. Galyer F.W and C.R. Shotbolt, "Metrology for Engineers ", ELBS Edn 1990. 2. "ASTME Handbook of Industries Metrology", Prentice Hall of India Ltd., 1992. 3. Robert.G. Seippel, "Optoelectronics for Technology and Engineering", Prentice Hall New Jersey, 1989. 12ME205 FLUID POWER CONTROL ENGINEERING Credits: 3:0:0 Course Outcomes: Ability to • Apply boolean algebra for logic design of FPC circuits with standard symbols • Demonstrate working principles and constructional details of Fluid Power Control System components and drives. Page 36 Department of Mechanical Engineering ` • Design and develop low cost automation circuits for industrial problems. Unit I INTRODUCTION TO FLUID POWER: History of fluid power, Advantages of fluid power, Applications of fluid power, Components of fluid power systems, Closed and Open loop systems, Types of fluid power control systems. PHYSICAL PROPERTIES OF HYDRAULIC FLUIDS: Source of hydraulic power: Pumps, Gear pumps, Vane pumps, Piston pumps, Pump performance, Pump Noise, Pump Selection, Pressure intensifiers. Unit II HYDRAULIC ACTUATORS AND MOTORS: Hydraulic cylinders, Mechanics of cylinder loading, Limited Rotation hydraulic actuator, Hydraulic motors: Gear, vane and piston motors, Hydraulic motors theoretical torque, power and flow rate, Hydraulic motors performance, Hydrostatic Transmission. VALVES AND OTHER CONTROL COMPONENTS IN HYDRAULIC SYSTEMS: Direction control valves, Pressure control valves, Flow control valves, Servo valves, Cartridge valves, Hydraulic fuses, Temperature and pressure switches, Shock Absorbers. Unit III PNEUMATICS: Air preparation and components: Compressors, Fluid conditioners, Controls with Orifices, Air control valves, Pneumatic actuators, Pneumatic Circuit Design Considerations, Basic pneumatic circuits, Accumulator systems analysis– Air flow calculations for tubes, linear and rotary actuators. Unit IV FLUID LOGIC CONTROL SYSTEMS: MPL control systems, MPL control of Fluid power circuits, Principles of Fluid logic control, Basic Fluid Devices , Fluidic Sensors, Basic concepts of programmable logical control. Unit V TYPICAL INDUSTRIAL APPLICATIONS: Hydraulic cylinder sequencing circuit, Cylinder synchronizing circuits, Fail–safe Circuits, Speed control of a hydraulic cylinder , Intensifier circuits, Control circuits for Material handling equipments, Box–sorting System, Electrical Control of Regenerative Circuit. Fault finding and maintenance. Text books 1. Anthony Esposito, “Fluid Power with Applications”, Pearson Education P. Limited, Delhi, 2004. 2. Peter Rohner, "Pneumatic Control for Industrial Automation", Wiley 1990. Reference books 1. Andrew Parr, “Hydraulics and Pneumatics – A Technicians and Engineer’s Guide” Jaico Publishing House, Mumbai, 2005. 2. L. Stewart D.B., ‘Practical Guide to Fluid Power’ Taraorevala Sons & Co. Pvt.Ltd. Bombay, 1976. Page 37 Department of Mechanical Engineering ` Jagadish Lal, “Fluid Mechanics and Hydraulics With Computer Applications”, Metropolitan Book Co.Pvt Ltd. 2007. 12ME207 FOUNDRY, SMITHY, WELDING AND SHEET METAL LABORATORY Credits: 0:0:2 Course Outcomes: Ability to • Formulate methods for casting, welding forming and sheet metal processes • Design process plans for production processes List of Experiments Foundry: 1. Sand Moulding using self core single piece pattern 2. Sand Moulding using self core split piece pattern 3. Sand Moulding using straight pipe pattern Welding: 4. Welding Butt, Lap Joint 5. Welding T– Joint and Spot welding 6. Soldering and Brazing Smithy: 7. Making a square from a round rod 8. Making an L–bend 9. Making J– bend Sheet Metal: 10. Sheet metal working of rectangular office tray joined by spot welding 11. Sheet metal working of hopper joined by rivet joint 12. Sheet metal forming by rollers 12ME208 METROLOGY LABORATORY Credit: 0:0:1 Course outcomes: Ability to • Measure product dimensions, shape and surface texture using appropriate measurement methods and instruments. • Demonstrate measurement of linear and angular dimensions of a work–piece. List of Experiments Page 38 Department of Mechanical Engineering ` 1. Calibration of micrometer and vernier height gauge / vernier caliper using slip gauges and to draw the calibration graph. 2. Measurement of taper angle using sine bar, sine centre and Measurement of angle of the V blocks by using bevel protractor. 3. Measurement of circularity of the given shaft by using bench centre method and V block method and to draw the polar graph. 4. Measurement of important dimensions of screw thread/gear by using profile projector / Tool maker’s microscope. 5. Checking straightness of a surface plate using auto–collimator ഥR ഥ Chart 6. Construction of X, 12ME209 FLUID POWER CONTROL ENGINEERING LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Apply boolean algebra for logic design of FP circuits using standard symbols. • Design and develop low cost automation circuits for industrial problems.. LIST OF EXPERIMENTS: 1. Development of a pneumatic circuit to study the use of Logic functions using Two pressure valve and simulation by using Fluidsim / Automation Studio software. 2. Development of a pneumatic circuit to study the use of time delay valve and simulate it in Fluidsim software. 3. Development of a pneumatic circuit to study the use of pressure sequence valve and simulate it in Fluidsim software. 4. Development of a pneumatic circuit to study the use of multiple actuators in a material handling system and simulate it in Fluidsim software. 5. Development of an electro–pneumatic circuit to study the use of Relay, limit switch and solenoid valves and simulate it in Fluidsim software. 6. Development of a hydraulic circuit to study the use of double acting cylinder and the hydraulic motor and simulate this circuit in automation studio software. 12ME210 CAM LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate the working principles of CNC machine. • Produce components from CNC programs using G codes and M codes List of Experiments Page 39 Department of Mechanical Engineering ` 1. Profile turning operation using linear and circular interpolation using CNC turning machine. 2. Profile milling operation using linear and circular interpolation using CNC mill. 3. Turning operations with cycles using CNC turning machine 4. Taper turning using HMT T70 CNC lathe 5. Thread cutting operation using CNC turning center 6. Milling operations with cycles using CNC Vertical Milling center 12ME211 LATHE SHOP Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate skills to machine components in lathe. • Select appropriate cutting tools. List of Exercises 1. Step turning 2. Taper turning using compound rest 3. Counter sinking, Knurling and grooving 4. Drilling and boring operations 5. External Thread cutting 6. Tapping 12ME212 SPECIAL MACHINES LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate skills to machine components using special machines • Select appropriate cutting tools List of Exercises 1. 2. 3. 4. 5. 6. Machining Rectangular Block Using Shaper Machining Rectangular Block Using Milling Machine Machining V Block Using Shaper Spur Gear Cutting by hobbing / Milling Key Way Cutting Cylindrical Grinding 12ME213 ENGINEERING THERMODYNAMICS Page 40 Department of Mechanical Engineering ` (Use of standard thermodynamic tables, Mollier diagram, Psychrometric chart are permitted.) Credits: 3:0:0 Course Outcomes: Ability to • Apply the concept of entropy to design thermal systems. • Determine steam quality using steam tables and Mollier chart. • Analyze psychrometric processes. Unit I BASIC CONCEPTS AND FIRST LAW OF THERMODYNAMICS: Concept of continuum, microscopic and macroscopic approach, thermodynamic systems – closed, open, isolated, control volume. Thermodynamic properties and equilibrium state of a system, state diagram, path and process, quasi–static process, work, modes of work, zeroth law of thermodynamics – concept of temperature and heat. Concept of ideal and real gases. First law of thermodynamics – application to closed and open systems, internal energy, specific heat capacities Cv and Cp, enthalpy, steady flow process with reference to various thermal equipments. Unit II SECOND LAW OF THERMODYNAMICS: Kelvin’s and Clausius statements of second law. Reversibility and irreversibility. Carnot cycle, reversed Carnot cycle, efficiency, COP, Carnot theorem. Thermodynamic temperature scale, Clausius inequality, concept of entropy, entropy of ideal gas, principle of increase of entropy, absolute entropy, availability. Unit III PROPERTIES OF PURE SUBSTANCES: Thermodynamic properties of pure substances in solid liquid and vapour phases, phase rule P–V, P–T, T–V, T–S, H–S diagrams, PVT surfaces, thermodynamic properties of steam. Calculations of work done and heat transfer in non flow and flow processes –simple problem. Unit IV GAS MIXTURES: Properties of ideal and real gases, equation of state, Avagadro’s law, Dalton’s law of partial pressure, Gay Lussac’s law, Graham’s law of diffusion, kinetic theory of gases, Vander Wall’s equation of states compressibility, compressibility chart. Unit V PSYCHROMETRY: Psychrometry and psychrometric charts, property calculations of air vapour mixtures. Psychrometric process – Sensible heat exchange processes. Latent heat exchange processes. Adiabatic mixing, evaporative cooling, problems. Text Books 1 Nag P.K., Engineering Thermodynamics, TMH, New Delhi, 2002. 2 Yunus Cengel ‘Thermodynamics’, TMH, 2000 Reference Books Page 41 Department of Mechanical Engineering ` 1 2 3 Holman J.P., Thermodynamics, 4th edition, McGraw Hill, 2002 Roy Choudhury T., Basic Engineering Thermodynamics, TMH, 2000 Vanwylen and Sontag, Classical Thermodynamics, Wiley Eastern, 1999 12ME214 THERMAL ENGINEERING I Credits: 3:0:0 (Use of standard thermodynamic tables, Mollier diagram, Psychrometric chart and Refrigerant, property tables are permitted.) Course Outcomes: Ability to • Analyze the performance of a steam generator and steam nozzles • Determine the efficiency of the impulse and reaction turbine using velocity triangles • Evaluate the efficiency of a reciprocating compressor and demonstrate the working principle of refrigeration systems Unit I STEAM GENERATORS: Classification of boilers, Boiler terms – Performance of steam generator – Evaporative capacity, Equivalent evaporation, Factor of evaporation, Boiler efficiency, Heat losses in a boiler plant and heat balance calculations. Unit II STEAM NOZZLE: Steam nozzles – flow through nozzles – General relation for adiabatic flow – effect of friction – Critical pressure ratio, super saturated flow. Unit III STEAM TURBINES: Steam turbines – Advantages of turbines – impulse and reaction turbines, compounding, velocity diagrams for simple and multistage turbines. Unit IV AIR COMPRESSOR: Classification and working principle, work of compression with and without clearance. Volumetric efficiency, Isothermal efficiency and Isentropic efficiency of reciprocating air compressors. Multistage air compressor and inter–cooling – work of multistage air compressor. Problems. Unit V REFRIGERATION: Vapour compression Refrigeration cycle – super heat, sub cooling, performance calculations. Working principle of vapour absorption system. Ammonia–water, Lithium bromide – water systems (Description only). Comparison between vapour compression and absorption systems. Text books 1. Kothandaraman C.P, Domkundwar S., “Thermal Engineering”, Dhanpat Rai & Sons, 2nd Edition, 2003 2. Rajput R.K., “Thermal Engineering”, Laxmi Publications (P) Ltd.,2009 Page 42 Department of Mechanical Engineering ` Reference Books: 1. Rudramoorthy.R., Thermal Engineering., Tata McGraw–Hill, 2010 2. Nag P.K., Engineering Thermodynamics, TMH, New Delhi, 2002. 3. Arora, C.P., Refrigeration and Air Conditioning, TMH, 2nd edition, 2002. 12ME215 THERMAL ENGINEERING II (Use of standard thermodynamic tables, Mollier diagram, Psychrometric chart and Refrigerant, property tables are permitted.) Credits: 3:0:0 Course Outcomes: Ability to • Evaluate the performance of an internal combustion engine and various gas power cycles • Analyze gas turbines cycles and compare the operational aspects of jet engines. • Determine cooling loads in air–conditioning systems Unit I INTERNAL COMBUSTION ENGINES: Classification of IC engine, IC engine components and functions. Valve timing diagram and port timing diagram. Comparison of two stroke and four stroke engines. Fuel supply systems, Ignition systems, testing and performance of I.C. Engine. Knocking and Detonation. Lubrication system and cooling system. Unit II GAS POWER CYCLES: Otto, Diesel, Actual and theoretical p–v diagram of four stroke and two stroke engines, Dual, Brayton – calculation of mean effective pressure and air standard efficiency. Unit III GAS DYNAMICS: Isentropic flow – Isentropic flow with variable area – Mach number variation, area ratio as a function of Mach number, Impulse function, mass flow rate, flow through nozzles and diffusers. Fanno flow equation and Raleigh flow equation. Unit IV GAS TURBINES & PROPULSION: Classification of Gas Turbines, Constant Pressure combustion Gas turbine – open, closed cycle, Constant Volume combustion Gas turbine(simple problems), Jet Propulsion –Turbo Jet, Ram Jet, Rocket Propulsion(theory only) Unit V AIR–CONDITIONING: Introduction, Air–conditioning systems, Air–conditioning equipment, components and controls. Air–distribution and cooling load estimation (simple problems only). Text books 1. Kothandaraman C.P., Domkundwar S., “Thermal Engineering”, Dhanpat Rai & Sons, 2nd edition, 2003 2. Rajput R.K., “Thermal Engineering”, Laxmi Publications (P) Ltd., 2009 Page 43 Department of Mechanical Engineering ` Reference Books 1. Rudramoorthy R., “Thermal Engineering”, Tata McGraw Hill, 2010 2. S.M. Yahya, “Fundamentals of Compressible Fluid Flow”, New Age international Publishers, 2005 3. Arora C.P., “Refrigeration and Air Conditioning”, TMH, 2nd edition, 2002. 12CE263 FLUID MECHANICS AND MACHINERY Credits: 3:1:0 Course Outcomes: Ability to • Recognize the important fluid properties and determine forces acting on immersed bodies • Solve fluid flow problems using one dimensional fluid flow equation. • Determine flow losses through pipes and analyze the performance of pumps and turbines using velocity triangles. Unit I FLUID PROPERTIES: Dimensions and Units – Density – Specific weight – Specific gravity – Viscosity – surface tension – Capillarity – Compressibility – Vapour pressure. Fluid Statics: Pressure relation – Pascal’s law – Measurement of pressure – Manometers and gauges, Forces on plane and curved surfaces – Total pressure and centre of pressure. Unit II EQUATIONS OF FLUID FLOW: Types of flow – Stream line – Stream tube – Control volume – Continuity equation – One dimensional and three dimensional flow – Velocity potential and stream function – Free and forced vortex flow – Energy equation – Euler’s equation in one dimensional form – Bernoulli’s equation. Unit III FLOW MEASUREMENTS: Orifices – Venturi meter – Orifice meter – Pitot tube – Weirs and Notches. Flow Through Pipes: Loss of energy in pipes – Major energy loss – Minor energy losses – pipes in series and parallel – power transmission through pipes – Syphon – Water hammer (Definition) Unit IV PUMPS: Impulse momentum equation – Impact of Jets–plane and curved– stationary and moving plates – Positive displacement pumps – reciprocating pumps – operating principles –slip –indicator diagram – separation – air vessels – Centrifugal pumps – operation – velocity triangles –performance curves – Cavitation – Multi staging – Selection of pumps. Unit V TURBINES: Turbine classification – Working principles – Pelton wheel, Francis, Kaplan turbines – Velocity triangles – Similarity laws – Specific speed – Governing of turbines – Surge tanks – Miscellaneous pumps – Jet pump, Gear oil pump, submersible pump – Principle. Page 44 Department of Mechanical Engineering ` Text Books 1. Modi P.N. & Seth, S.M., “A Text book of Fluid Mechanics and Hydraulic Machines”, Standard Book House, New Delhi, 2007. 2. Rajput R.K., “A Text book of Fluid Mechanics and Hydraulic Machines”, S. Chand and Co., New Delhi, 1998. Reference Books 1. Bansal R.K., “Fluid Mechanics and Hydraulic Machines”, Laxmi Publications, New Delhi, 2005. 2. Som S.R, & Biswas, “Introduction to Fluid Mechanics and Fluid Machines”, Tata McGraw Hill, 1998. 3. Agarwal S.K., “Fluid Mechanics and Machinery”, Tata McGraw Hill Co., 1997. 12ME216 POWER PLANT ENGINEERING Credits: 3:0:0 Course Outcomes: Ability to • Demonstrate the working principles of conventional and unconventional power plants • Predict the fixed and operating costs of power plants. • Identify and solve environmental hazards of various power plants. Unit I POWER CYCLES: Simple Rankine Cycle, modified Rankine cycle – Re heating – Regeneration, analysis, pressure and temperature limits. Binary vapour cycle and combined cycle. Unit II STEAM POWER PLANT: various components, layout, Modern high pressure boilers – sub critical and super critical – Stoker type and Pulverized type combustion systems. Economizer and Air pre heater. Ash handling and dust collectors. Draught systems. Water treatment. Condensers and cooling towers. Unit III NUCLEAR POWER PLANT: Basic nuclear physics and nuclear reactions related to nuclear reactors, nuclear reactor materials, types of reactors, radiation shielding, waste disposal. GAS TURBINE POWER PLANT: components and layouts. Open and closed cycle plants – combined gas turbines and steam power plants. Unit IV DIESEL ENGINE POWER PLANT: components and lay–outs, selection of engine type. Environmental hazards of various power plants. HYDRO–ELECTRIC POWER PLANT: runoff, storage and pumped storage type – draft tube. Lay–out and selection of water turbine. Page 45 Department of Mechanical Engineering ` Unit V ECONOMICS OF POWER PLANT: Load curve – definition – fixed and operating costs – comparison of economics of different types of power plants. UNCONVENTIONAL POWER PLANTS: Solar, Wind, Ocean thermal Tidal, Wave and Geothermal power plants. MHD concepts of energy conversion and energy audit. Text Books 1. Domkundwar, “Power Plant Engineering”, Dhanpat Rai & Sons, 2005 2. Wakil M.M.E.l, “Power Plant Technology”, McGraw Hill, 2000 Reference Books 1. Roy Eckart and Joel Weisman., “Modern Power Plant Engineering”, PHI, 1999. 2. Rajput R.K., “Power Plant Engineering”, Laxmi Publications (P) Ltd., 2009 12ME217 HEAT AND MASS TRANSFER (Use of standard Heat and Mass Transfer data book is permitted.) Credits: 3:1:0 Course Outcomes: Ability to • Solve heat transfer problems by applying the principles of heat conduction, convection, radiation and mass diffusion. • Design heat exchanger systems for enhanced heat transfer performance • Analyze and predict the flow patterns in two phase flow and heat transfer Unit I INTRODUCTION TO CONDUCTION HEAT TRANSFER: Fourier’s law of conduction, thermal conduction equation – derivation in Cartesian, Cylindrical and Spherical coordinates. One dimensional steady state conduction in plane wall and composite wall. Thermal contact resistance variable conductivity, thermal resistance, electrical analogy, radial systems – cylinder, sphere. Overall heat transfer coefficients, critical thickness of insulation. Heat generation in plane wall, cylinder and sphere. Unit II STEADY AND UNSTEADY STATE CONDUCTION: Steady State conduction in two dimensions, conduction shape factor, numerical method of analysis. Unsteady state conduction – lumped heat capacity systems, significance of Biot and Fourier numbers, use of Heisler and Grober charts. Unit III CONVECTION: Concept of hydro dynamics and thermal boundary layers. Significance of non–dimensional numbers in connection. Dimensional analysis for free and forced convection. Forced Convection – heat transfer over a flat plate, flow through pipes, use of empirical relations. Free Convection – heat transfer from vertical, horizontal and inclined surfaces. Conduction and Convection systems – fins with different boundary conditions Page 46 Department of Mechanical Engineering ` Unit IV HEAT EXCHANGERS: Types of heat exchangers, overall heat transfer coefficients, LMTD and NTU methods, fouling factor, problems in heat exchangers, effectiveness. MASS TRANSFER: Fick’s law of diffusion, equi–molal counter diffusion, Convective mass transfer coefficient, non–dimensional number in mass transfer, evaporation process in the atmosphere Unit V CONDENSATION AND BOILING PROCESSES, RADIATION: nature of thermal radiation, black body concepts, gray body, radiation shape factor, relation between shape factors, radiation heat transfer between two surfaces. Electrical analogy, Re–radiating surface, radiation shields. Text Books 1. Holman J.P., ‘Heat Transfer’, SI Metric 8th Ed., Mc Graw Hill, ISE, 2003. 2. Sachdeva, ‘Heat and Mass Transfer’, Wiley Eastern, 2nd Ed, 2005. Reference Books: 1. Frank P. Incropera, David P. DeWitt ‘Heat & Mass Transfer’, John Wiley, 5th Edition 2005. 2. P.S. Ghoshdastidar., ‘Heat Transfer’, Oxford, 2005. 3. Schaum Series., ‘Heat Transfer’, McGraw Hill, 2004. 4. Yunus A. Cengal,’ Heat Transfer’, Tata McGraw Hill, 2nd Edition 2003. 12ME218 THERMAL ENGINEERING LABORATORY Credit : 0:0:1 Course Outcomes: Ability to • Apply thermal engineering concepts to find solutions in thermal systems • Determine the performance of different thermal equipments like air blower, reciprocating compressors, refrigeration & air conditioning systems, Boilers List of Experiments 1. Boiler study and trial 2. Study and performance characteristics of Steam turbine 3. Dryness fraction of steam using Calorimeters 4. Performance characteristics of a constant speed air blower 5. Verification of fan laws and static efficiency of air blower. 6. Test on reciprocating compressor. 7. Coefficient of performance of a Vapors compression Refrigeration plant. 8. Performance test on Air Conditioning Plant. 9. Performance test on Heat pump. (Any 6 Experiments can be given) Page 47 Department of Mechanical Engineering ` 12CE266 FLUID MECHANICS AND MACHINERY LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate flow measurements in orifices and pipes. • Conduct performance studies on pumps and turbines and evaluate the efficiency FLUID MECHANICS: 1. Determination of Darcy’s friction factor 2. Calibration of flow meters 3. Flow over notches 4. Determination of minor losses in pipes FLUID MACHINERY: 1. Performance of Centrifugal pump 2. Performance of Submersible pump 3. Performance of Jet pump 4. Load test on Francis turbine Text Books 1. Modi P.N. and Seth S.M., “Fluid Mechanics & Fluid Machines”, Standard Book House, New Delhi, 2007. 2. Rajput R.K., “A Text Book of Fluid Mechanics and Hydraulic Machines”, S. Chand and Co., New Delhi, 1998. Reference Books 1. Som, S.R, & Biswas, “Introduction to Fluid Mechanics and Fluid Machines”, Tata McGraw Hill Co., 1998. 2. Agarwal, S.K., “Fluid Mechanics and Machinery”, Tata McGraw Hill Co., 1997. 12ME219 HEAT TRANSFER LABORATORY Credit:0:0:1 Course Outcomes: Ability to • Demonstrate experiments in heat conduction, convection and radiation • Analyze the performance of various types of heat exchangers and perform boiling and condensation experiments List of Experiments 1. Determination of thermal conductivity in a Guarded Plate. 2. Determination of heat transfer coefficient in Cylindrical rod by free convection Page 48 Department of Mechanical Engineering ` 3. 4. 5. 6. 7. 8. 9. Determination of heat transfer coefficient in Flat Plate by free convection Determination of emissivity of the given test surface. Determination of Stefan–boltzman constant in radiation heat transfer Determination of heat transfer coefficient in a parallel flow heat exchangers. Determination of heat transfer coefficient in a counter flow heat exchangers Determination of heat transfer coefficient in a fin–pin (free convection) apparatus. Determination of heat transfer coefficient in a fin–pin (forced convection) apparatus. (Any 6 Experiments can be offered) 12ME220 INTERNAL COMBUSTION ENGINES LABORATORY Credit: 0:0:1 Course Outcomes: Ability to • Demonstrate engine performance tests. • Estimate emission contents in the exhaust gases through emission test. List of Experiments 1. Performance test on Air Cooled Engine 2. Performance test on Water Cooled Engine 3. Low speed engine pump set engine 4. Morse Test Engine 5. Performance test on Horizontal Engine 6. Performance test on 4–Stroke Twin cylinder Vertical Diesel Engine. 7. Valve Timing Diagram for 4–Stroke Diesel & Petrol Engine 8. Emission Analysis of IC engines 9. Performance test on computerized Twin cylinder four stroke Diesel Engine 10. Heat balance test on 4–Stroke bi–fuel Single cylinder Diesel Engine. (Any 6 Experiments can be offered) 12CE264 MECHANICS OF SOLIDS Credits: 3:1:0 Course Outcomes: Ability to • Demonstrate the concept of stress and strain in solids. • Analyze the behavior of structures subjected to different loading conditions • Interpret failure of mechanical components using theories of failure. Unit I SIMPLE STRESS AND STRAIN: Stresses and strain due to axial force – Hooke’s law, factor of safety, stepped bars – Uniformly varying sections – Stresses in composite bars due to axial force and temperature – Strain energy due to axial force, stresses due to sudden loads and impact Page 49 Department of Mechanical Engineering ` – Lateral strain: Poisson’s ratio – Change in volume – Shear stress – Shear strain – Relationship between elastic constants – Hoop and longitudinal stress in thin cylindrical and spherical shells subjected to internal pressure – Changes in dimensions and volume. Unit II SHEAR FORCE AND BENDING MOMENT: Relationship between loading – Shear force and bending moment – Shear force and bending moment diagrams for cantilever, simply supported and overhanging beams subjected to concentrated loads and uniformly distributed loads only – Maximum bending moment and point of contra flexure. Unit III BENDING STRESSES: Theory of simple bending and assumptions – Simple bending equation – Calculation of normal stresses due to flexure application. Leaf Springs – Strain Energy Due to Bending – Moment Torsion: Theory of torsion and assumptions – Torsion equation – Stresses and Deformation in Solid Circular and Hollow Shafts –Stepped Shafts – Composite Shaft – Stress due to combined bending and Torsion – Strain energy due to Torsion – Deformations and Stresses in Helical Springs. Unit IV PRINCIPAL STRESSES (TWO DIMENSIONAL): State of stress at a point, normal and tangential stresses on inclined planes – Principal stresses and their planes – Plane of maximum shear – Mohr’s circle of stresses. Theories Of Elastic Failure: Maximum principal stress theory – Maximum shear stress theory– Maximum principal strain theory – Strain energy theory – Mohr’s theory – Simple problems. Unit V DEFLECTION OF BEAMS: Differential equation of elastic line – Deflection in statically determinate beams – Macaulay’s method for prismatic members – Area moment method for stepped beams with concentrated loads. Long columns: Buckling of long columns due to axial load – Euler’s and Rankine’s formulae for columns of different end conditions. Text Book 1. Ramamurtham, S., “Strength of Materials”, Dhanpat Rai Publishing Co., New Delhi, 2008. Reference Books 1. Popov, E.P., “Mechanics of Materials”, Prentice Hall Inc., 1999 2. Andrew, P. and Singer, F.L., “Strength of Materials”, Harper and Row Publishers, New York, 1987. Page 50 Department of Mechanical Engineering ` 12ME221 COMPUTER AIDED DESIGN AND MANUFACTURING Credits: 3:0:0 Course Outcomes: Ability to • Apply algorithms for graphic features representation • Apply principles of geometric modeling • Write part programs for CNC Machines Unit I Introduction to CAD/CAM: CAD/CAM Contents and tools – History of CAD/CAM Development. Introduction to Computer Integrated Manufacturing (CIM) – Rapid Prototyping – Concurrent Engineering – CAD Standards – IGES, GKS and PDES. Computer Graphics Display and Algorithms: Graphics Displays – Refresh Display – DVST – Raster Display. DDA Algorithm – Bresenham’s Algorithm – Coordinate systems – Transformation of geometry – Translation, Rotation, Scaling, Reflection, Homogeneous transformations – 2D Transformations – Concatenation – Clipping and Hidden line removal algorithms Unit II Geometric Modeling: Wireframe models and entities – Curve representation – parametric representation of analytic curves – circles and conics – Synthetic curves – Cubic splines – Bezier curve and B–Spline curves. Surface Modeling – Surface models and entities – Parametric representation of analytic surfaces – Plane surfaces – Synthetic surfaces – Bicubic Surface and Bezier surface. Solid Modeling – Models and Entities – Fundamentals of solid modelling –B– Rep, CSG and ASM. Unit III CNC Machine Tools: NC – NC Modes – NC Elements – NC Machine tools. CNC Hardware – Structure of CNC Machine tools – Spindle design – Drives – Actuation systems – Feedback Devices – Axes – Standards – CNC tooling – cutting tool materials – turning tool geometry – milling tooling system – tool presetting – ATC – work holding – cutting process parameter selection – CNC Machine tools – CNC Machining centres – CNC turning centres – High speed machine tools – machine control unit and support systems. Unit IV CNC Programming: Part Programming fundamentals – manual part programming – preparatory functions – miscellaneous functions – program number – tool compensation – canned cycles – cutter radius compensation – Advanced part programming – polar coordinates – parameters – looping and jumping – subroutines – Computer aided part programming – concepts of CAP – APT language and simple programs. Unit V Finite Element Analysis: Basic concepts– General applicability of the method to structural analysis, heat transfer and fluid flow problems – Boundary Value Problems and Initial Value Page 51 Department of Mechanical Engineering ` Problems – General Procedure of FEA–Element Types and its Characteristics – Boundary conditions – Convergence and Continuous criteria – Stiffness matrix for 1D truss and beam and problems. Text Books 1. Ibrahim Zeid, “CAD – CAM Theory and Practice”, Tata McGraw Hill Publishing Co. Ltd., 2005. 2. P.N. Rao, “CAD/CAM Principles and Applications”, Tata McGraw Hill Publishing Co. Ltd., 2004. 3. Rao S.S. “The Finite Element Method in Engineering”, 2nd Ed., Pergamon Press, Oxford, 2009. References Books 1. Kunwoo Lee, “Principles of CAD/CAM/CAE Systems”, Addison Wesley, 2005. 2. Groover and Zimmers, “CAD/CAM: Computer Aided Design and Manufacturing” PHI, New Delhi, 2003. 12ME222 MECHANICS OF MACHINES – I Credits: 3:1:0 Course Outcomes: Ability to • Determine mobility, position, velocity and acceleration of links in mechanism • Design cam motion profiles, for different types of follower mechanisms • Analyze gear trains and design transmission devices considering friction. Unit I BASICS OF MECHANISMS: Classification of mechanisms – Basic kinematic concepts and definitions – Degree of freedom, Mobility – Kutzbach criterion, Gruebler’s criterion – Grashof’s Law – Kinematic inversions of four–bar chain and slider crank chains – Limit positions – Mechanical advantage – Transmission Angle – Description of some common mechanisms – Quick return mechanisms, Straight line generators, Dwell mechanisms, Ratchets and Escapements, Universal Joint – Basic structures of Robot Manipulators (serial & parallel) – Design of quick return crank–rocker mechanisms. Unit II KINEMATICS OF LINKAGE MECHANISMS:Displacement, velocity and acceleration analysis of simple mechanisms – Graphical method – Velocity and acceleration polygons – Velocity analysis using instantaneous centres – Kinematic analysis by complex algebra methods – Vector approach – Computer applications in the kinematic analysis of simple mechanisms – Coincident points – Coriolis component of Acceleration. Unit III KINEMATICS OF CAM MECHANISMS: Classification of cams and followers – Terminology and definitions – Displacement diagrams – Uniform velocity, parabolic, simple Page 52 Department of Mechanical Engineering ` harmonic, cycloidal and polynomial motions – Derivatives of follower motions – Layout of plate cam profiles – Specified contour cams – Circular arc and tangent cams – Pressure angle and undercutting – sizing of cams. Unit IV GEARS AND GEAR TRAINS: Law of toothed gearing – Involutes and cycloidal tooth profiles – Spur Gear terminology and definitions – Gear tooth action – contact ratio – Interference and undercutting – Non–standard gear teeth – Helical, Bevel, Worm, Rack and Pinion gears – Gear trains – Speed ratio, train value – Parallel axis gear trains – Epicyclic Gear Trains – Differentials – Automobile gear box. Unit V FRICTION: Surface contacts – Sliding and Rolling friction – Friction drives – Friction in screw threads – Bearings and lubrication – Friction clutches – Belt and rope drives – Friction aspects in brakes – Friction in vehicle propulsion and braking. Text Books 1. Ambekar A.G, “Mechanism and Machine Theory” Prentice Hall of India, New Delhi, 2007. 2. Shigley J.E., Pennock G.R. and Uicker. J.J., ‘Theory of Machines and Mechanisms’, Oxford University Press, 2003. Reference Books 1. Ghosh A, and A.K. Mallick, ‘Theory of Mechanisms and Machines’, Affiliated East – West Pvt. Ltd., New Delhi, 1988. 2. Rao J.S. and Dukkipati. R.V. ‘Mechanisms and Machine Theory’, Wiley–Eastern Ltd., New Delhi, 1992. 3. V. Ramamurthi, Mechanics of Machines, Narosa Publishing House, 2002. 4. Robert L. Norton, Design of Machinery, McGraw Hill, 2004. 5. Khurmi R.S., “Theory of Machines” Khanna Publishers, Delhi, 2006 12ME223 MECHANICS OF MACHINES – II Credits: 3:1:0 Course Outcomes: Ability to • Analyze static and dynamic force of linkages • Construct turning moment diagram for flywheel • Identify the balance masses and orientation for unbalanced rotating and reciprocating mechanisms • Determine the frequency of Single Degree of Freedom (SDOF) vibrations and study its effects • Analyze gyroscopic effects in mechanisms Page 53 Department of Mechanical Engineering ` Page 54 Department of Mechanical Engineering ` Unit I FORCE ANALYSIS: Applied and constraint forces – Free body diagrams – Static equilibrium conditions – Two, three & four members – Static force analysis of simple mechanisms – Dynamic force analysis – Inertia force and Inertia torque – D Alembert’s principle – The principle of superposition – Dynamic Analysis in reciprocating engines – Gas forces – Equivalent masses – Bearing loads – Crank shaft torque – Turning moment diagrams – Fluctuation of energy – Fly Wheels – Engine shaking forces – Cam dynamics – Unbalance, Spring Surge and Windup. Unit II BALANCING: Static and dynamic balancing – Balancing of rotating masses – Balancing a single cylinder engine – Balancing Multi–cylinder engines – Partial balancing in locomotive engines – Balancing of linkages – Balancing machines. Unit III FREE VIBRATION: Basic features of vibratory systems – Idealized models of basic elements and lumping of parameters – Degrees of freedom – single degree of freedom – Free vibration – Equations of motion – Natural frequency – Types of Damping – Damped vibration – Extending to multi degree freedom systems – Critical speeds of shafts – Torsional vibration – Torsionally equivalent shaft – Two and three rotor systems. Unit IV FORCED VIBRATION: Response to periodic forcing – Harmonic disturbances – Disturbance caused by unbalance Support motion – force transmissibility and amplitude transmissibility – Vibration isolation Unit V MECHANISM FOR CONTROL: Governors – Types – Centrifugal governors – Gravity controlled and spring controlled centrifugal governors – Characteristics – Effect of friction – Controlling force – Other Governor mechanisms. Gyroscopes – Gyroscopic forces and torques – Gyroscopic stabilization – Gyroscopic effects in Automobiles, ships and airplanes. Text Books 1. Ambekar A.G., “Mechanism and Machine Theory”, Prentice Hall of India, New Delhi, 2007. 2. Shigley J.E., Pennock, G.R., Uicker J.J., “Theory of Machines and Mechanisms”, Oxford University Press, 2003. Reference Books 1. Ghosh A. and Mallick A.K., “Theory of Mechanisms and Machines”, affiliated East– West Press Pvt. Ltd., New Delhi, 1988. 2. Rao J.S. and Dukkipati R.V., “Mechanism and Machine Theory”, Wiley–Eastern Limited, New Delhi, 1992. 3. Robert L. Norton, Design of Machinery, McGraw–Hill, 2004. 4. Khurmi R.S. “Theory of Machines” Khanna Publishers, Delhi, 2006 Page 55 Department of Mechanical Engineering ` 12ME224 DESIGN OF MECHANICAL TRANSMISSION SYSTEMS (Use of approved data books are permitted) Credits: 3:0:0 Course Outcomes: Ability to • Apply basic engineering principles and procedures to design the transmission elements. • Select appropriate engineering design data from standard data books for the design of mechanical transmission components • Design the transmission systems components for given conditions using Design data hand book. Unit I Bearings and Belts: Selection of bearings based on loads – Design of Journal bearings – sliding contact and rolling contact types – Design of flat belt, V–belt Unit II Chains,Ropes and Gears: Design and selection of Chains, ropes. Design of gears – spur gear, helical gear and herring bone gears – skew gears. Unit III Gears: Design of bevel gears – straight and spiral bevel types. Design of worm gears – Design of a Ratchet & pawl mechanism, Geneva mechanism Unit IV GearBox; Design of gearbox – speed reducers – speed diagrams, Stepped pulley. Unit V Cams, Clutch and Shoe Brakes: Design of cams – Contact stress and Torque calculation – Design of plate clutches – axial clutches – cone clutches – internal and external shoe brakes. Text Books 1. Shigley J.E and Mischke C. R., “Mechanical Engineering Design”, Sixth Edition, Tata McGraw–Hill, 2003. 2. S.Md. Jalaludeen, “ Machine Design”, Anuradha Publications, Chennai 2009 3. Prabhu. T.J., “Design of Transmission Elements”, Mani Offset, Chennai, 2000. Reference Books 1. Sundarajamoorthy T.V and Shanmugam. N, "Machine Design", Anuradha Publications, Chennai, 2003. 2. Robert. L. Norton, ‘Machine Design–An Integrated Approach’, Pearson Education, 2001. 3. Hall A.S. Holowenko A.R. and Laughlin H.G., ‘Theory and Problems in Machine Design’, Schaum’s Series, 2000. Page 56 Department of Mechanical Engineering ` Hand Book 1. PSG College of Technology, ‘Design Data Book’, Coimbatore.2011 12ME225 DESIGN OF MACHINE ELEMENTS (Approved Design Data Book are permitted) Credits: 3:1:0 Course outcomes: Ability to • Analyze stresses acting on components and determine the size based on theories of failure • Design machine components for a given load condition using design data hand books • Decide specifications as per standards given in design data and select standard components to improve interchangeability. Unit I INTRODUCTION TO THE DESIGN PROCESS: Factors influencing the machine design, selection of materials based on its physical and mechanical properties. Direct, bending torsional and combined stress equations, impact, and shock loading. Criteria of failure, stress concentration factor, size factor, surface finish factor – factor of safety, design stress, theories of failures – simple problems. Unit II VARIABLE AND CYCLIC LOADS AND SPRINGS: Variable and cyclic loads – fatigue strength and fatigue limit – S–N–curve, combined cyclic stress, Soderberg and Goodman equations – Design of helical, leaf, disc and torsional springs under constant loads and varying loads. Unit III SHAFTS AND COUPLINGS: Design of solid and hollow shaft based on strength, rigidity and critical speed. Design of keys, keyways, Bolts and nut joints, couplings, rigid and flexible couplings. Unit IV JOINTS: Design of riveted joints – pressure vessels and structures, Screw joints, Cotter joints knuckle joints and pipe joints. Unit V DESIGN OF ENGINE COMPONENTS: Design of piston, connecting rod, crankshaft, and flywheel. Text Books: 1. Goseph Edward Shighley, ‘Mechanical Engineering Design’, McGraw Hill, 2001. 2. S.Md .Jalaludeen , “ Machine Design”,Anuradha Publications, Chennai 2009. Page 57 Department of Mechanical Engineering ` Reference Books: 1. Dobrovolsky V., “Machine Elements”, MIR Publications, 2000. 2. Hall A.S., Holowenko, A.R. and Laughlin, HIG., “Theory and Problems in Machine Design”, Schaums series. 3. Sundarrajamoorthy, T.V. and Shanmugam, “Machine Design”, Khanna Publishers, 2003. 12ME226 RESOURCES, PRODUCTION AND QUALITY MANAGEMENT Credits: 3:0:0 Course Outcomes: Ability to • Find optimal solutions using resource management techniques. • Plan and manage production systems and exercise control over it. • Recognize the need of quality and quality systems in industries Unit I Linear Models – 1: Introduction to operations research – Linear Programming – Graphical Method – Simplex method–I – Duality in simplex – Assignment Problems. Unit II Linear Models – 2: Transportation Problems – Applications to problems with discrete variables. Network Models: Network analysis: Project Networks – Critical Path Method – Project Evaluation and Review technique – Problems on sequencing jobs through two machines and three machines. Unit III Queuing Models: Queuing systems – Single server problems with Poisson arrival and exponential service (real time problems to be taught – no derivations) Decision Models: Game Theory – Two persons zero sum games – Graphical solution – Algebraic solution – Linear Programming solution. Unit IV Production Management: Production systems – Production management – Scope of production management – Need for PPC – Objectives of PPC – Phases of PPC – Functions of PPC – Operations planning and scheduling – Aggregate planning – Master production schedule – capacity planning – Routing – Scheduling and Scheduling methodology. Unit V Quality Management: Definition of Quality – Dimensions of Quality – Quality Planning – Quality Costs – Analysis of Quality costs. Quality Circle– Introduction to Total Quality Management (TQM) – Principles and Barriers of TQM – Deming’s Philosophy – Quality Function Deployment – Introduction to Seven tools of quality – Introduction to Six Sigma Concepts. ISO 9000 QS 9000, ISO 14000 – Concept – Requirements and benefits. Page 58 Department of Mechanical Engineering ` Text Books 1. S. Anil Kumar and N. Suresh, “Production and Operations Management”, New Age International Publishers, 2006. 2. H. Besterfied, “Total Quality Management”, Pearson Education Asia, 2002. 3. S.Bhaskar, “Operations Research”, Anuradha Agencies, 2009. Reference Books 1. J.M.Juran, “Quality Planning and Analysis”, Fifth Edition, Tata McGraw Hill Publishers, 1998. 2. Prem Kumar Gupta, D. S. Hira, “Operations Research”, Third Edition, S. Chand & Company Ltd, New Delhi, 2003. 12CE265 STRENGTH OF MATERIALS LABORATORY Credits: 0:0:1 Course Outcomes: Ability to • Prepare specimens according to standards • Determine mechanical properties through tests 1. 2. 3. 4. 5. 6. 7. 8. Tension test on mild steel Double shear test on mild steel Torsion test on rod Torsion test on thin wire Brinell, Rockwell and Vicker’s Hardness tests Charpy and Izod Impact test Cold bend test Tension, Compression (Parallel as well as perpendicular to the grains) and impact tests on timber specimens. 9. Test on springs (Both closed coil and open coiled springs) 10. Deflection tests on timber and steel beams 11. Studies on Fatigue test 12. Test on Bricks Text Books 1. Bansal R. K, “Strength of Materials”, Laxmi Publications (P). Ltd., 2007. 2. Rajput R. K, “Strength of Materials”, S Chand & Co., 2007. Reference Books 1. Jindal U.C, “ Strength of Materials”, Asian Books Pvt. Ltd., 2004. 2. Timeshenko S.P. & Young, D.H., “Elements of Strength of Materials”, 5th Edition, Affiliated East–West Press Pvt. Ltd. New Delhi, 1998. 3. Bedi D.S., “Strength of Materials”, Khanna Book Publishing Co. (P) Ltd., Delhi, 2000. Page 59 Department of Mechanical Engineering ` 12ME227 COMPUTER AIDED DESIGN AND ENGINEERING LAB Credits: 0:0:2 Course Outcomes: Ability to • Recognize the applications of software in 3D modelling/analysis of Mechanical Engineering components • Model 3D mechanical components such as knuckle joint, plummer block using appropriate modelling/assembling commands • Identify the domain of the problem and select element, boundary condition, solvers for 2D structural and thermal problems Software to be used: Pro–Engineer, ANSYS Software List of Experiments: Using Pro–Engineer 1. 3D modeling with Extrude, Round, Mirror commands 2. 3D modeling with Revolve, Hole, pattern commands 3. 3D modeling with Rib, Chamfer, Draft commands 4. Assembly of Knuckle Joint 5. Assembly of Plummer block 6. Advanced modeling commands Sweep and Blend. Using ANSYS Software 7. Analysis of 2D Truss 8. Analysis of Bicycle Frame 9. Static Analysis of Corner Bracket 10. 2D Heat Conduction within a Solid 11. Thermal Analysis of 2D Chimney 12. Thermal Analysis of 3D Fin 12ME228 MACHINE DRAWING Credits: 0:0:2 Course Outcomes: Ability to • Prepare drawings according to drafting standards and specify appropriate tolerances for machine design applications. • Create part drawings and sectional views of machine components. • Develop assembly drawings from part drawings. List of Experiments 1. Projection of solids (Inclined to one plane & parallel to other and inclined to both planes). 2. Cut development of surfaces – prisms, pyramids, cylinder and cone. Page 60 Department of Mechanical Engineering ` 3. Section of solids (Cube, prisms, pyramids, cylinder and cone) 4. a) Conventional representation of common features in mechanical drawing – screw threads(internal & external), serrated and splined shaft, bearings, straight and diamond knurling, Holes on a linear and circular pitch, Helical springs (compression, tension and torsion), conical helical spring (circular and rectangular section), leaf springs (with and without eyes), spiral and disc springs gear drives (spur, screw, bevel, worm and rack & pinion). b) Conventional representation of materials (Wrought iron, cast iron, Spheroidal graphite iron, Low carbon steel, High carbon steel, mild steel, Cast steel, Stainless steel, brass and gun metal). c) Conventional representation of full and half sectional views. 5. Limits, fits and tolerances. 6. Hexagonal bolt & nut, Flanged nut, wing nut, Locking of nuts (split pin locking of castle nut, lock nut), stud and threaded hole, set screws (fillister head, countersunk head, socket head, pan head), grub screw. 7. Rivet heads (flat countersunk, mushroom head, conical head, flat head), Types of keys (sunk taper key, hollow saddle key, flat saddle key, Gib–head key, feather key, peg key, double head key, double head key, woodruff key). 8. Assembly drawing of Cotter joint. 9. Assembly drawing of Knuckle joint. 10. Assembly drawing of flanged coupling (protected type) 11. Assembly drawing of screw jack 12. Assembly drawing of Plummer block. Text Book 1. Gopalakrishnan, “Machine Drawing”, Subash Publishers, 2000. Division of Production Engineering, Reference Books 1. Bhatt N.D. “Machine Drawing”, Charotar Publishing House, Anand, 2003. 2. Siddheswar N. P.Kanniah, and V.V.S. Satry, “Machine Drawing”, Tata McGraw Hill, 2005 3. Revised IS codes; 10711, 10713, 10714,9609, 1165, 10712, 10715, 10716, 10717, 11663, 11668, 10968, 11669, 8043, 8000. 12ME229 DYNAMICS LAB Credit: 0:0:1 Course Outcomes: Ability to • Students will be able to calculate cutting forces in Lathe and Drilling machines Study the effect of dynamics on vibrations in single and multi–degree of freedom system • Demonstrate the effect of forces and moments of rotary masses, governor and gyroscope 1 .a) Study of undamped free vibration of equivalent spring mass system Page 61 Department of Mechanical Engineering ` 2 3 4 5 6 b) Study of undamped torsional vibration of single rotor system. a) Study of longitudinal vibration of a single dof system. b) Study of whirling of shaft. a) Jump speed analysis of cam & follower. b) Dynamic balancing of single rotor system. a) Study of gyroscopic couple . b) Study of governor. a) Strain gauge indicator. b) Turn table apparatus. a) Drill tool dynamometer. b) Lathe tool dynamometer . Page 62 Department of Mechanical Engineering `
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