0 INSTALLATION DATA MANUAL
MODEL 509/709/809
PRESSURE TRANSMITTER
3829 Forest Parkway, Suite 500
Wheatfield, NY 14120
Int’l: 1-716-629-3800
Toll Free: 1-800-688-0030
Fax: 1-716-693-9162
www.viatran.com
[email protected]
1
98MANALX09 Rev J
PRODUCTOVERVIEW
NOTE:AllinformationcontainedinthisdocumentisrepresentativeofastandardModel509/709/809.Iftheproductyouorderedhas
specialrequirementsormodifications,refertotheLaserMarkedinformationontheproductandyourpurchaseorderforpossible
alterationtotheproduct'sconfiguration.Failuretoverifyproductconfigurationbeforeinstallationmaycausepermanentproductdamage
andinmostcases,voidthemanufacturer'sproductwarranty.Ifyouareunsureorhavequestionsaboutyourproduct,pleasecontactour
ApplicationEngineersforassistance.
Removeandretainallinstructionmanualsandperformance certificates that areshippedwith the product.Thesedocuments provide
importantinformationontheproduct's calibration, operation, safetyprecautions, recommended maintenance, recalibrationrequirements,
repairserviceinstructionsandwarrantyinformation.Thesedocumentsareupdatedfromtimetotimeaschangestotheproductoccurand
shouldbereviewedatreceiptsothatproperandsafeinstallationcanoccur.
DESCRIPTION
ViatranModels509,709and809arepressuretransmittersdesignedspecificallyforoilfieldserviceapplications.Dependingonthe
model,thesetransmittersprovideeithera4‐20mA(509),0‐5VDC(709)or3mV/V(809)signaloutputproportionaltopressure.The
hammerunionpressureconnectionandlowprofiledesignmakeitidealforuseatthewellsite.Additionalfeaturessuchasfield
calibrationmaketheViatran"X09"Seriesaleaderinoilfieldpressureinstrumentation.
FIELDCALIBRATION
TheX09SeriesTransmittersareprovidedwithauniquefeaturewhichpermitsfieldcalibrationtobeperformedbyelectronically
simulatingpressure.Poweringthecalibrationterminals(Model509)orconnecting(shorting)thecalibrationterminals(Models709
and809)producesasignaloutputequivalenttoapproximately100%offullscalepressure.Thiscanbeusedtoadjustthegainonthe
user'smeterordataacquisitionequipment.Thetransmittershouldbeconnectedasshownbelow.
GENERALREQUIREMENTS&CAUTIONS
Note:Thisisonlyapartiallist.PleaserefertotheInstallationDatasectionofthismanualforspecificrequirements.
1. Allelectrical&pressureconnectionsshouldbe compatible with the model specifications as outlinedintheInstallation Data section
ofthismanual.
2. Installationshouldoccuronlyafterelectrical(inputpower)andlinepressureisverifiedasbeingoffandatzero.
3. Theproduct'sinternalelectricalcircuitryisisolatedfromcaseground.Itisnotrecommendedthatthecaseorgroundoftheunitbe
connectedtotheinput,outputorcalibratepinsoftheproductorwiringsystem.Groundloopsandlinenoisewillaffectthe
product'sperformanceandwillinmostcasescauseinternalelectricalfailure.
4. Allproductsshouldbeprotectedfromdirectorcontinuedexposuretofluidsattheelectricalconnection.Itisrecommendedthatfor
productsinstalledinareaswherethepotentialforcontaminationattheelectricalconnectionispossible,protectivemeasuresbe
takentoeliminatepossibledeteriorationoftheproduct'selectricalconnectionandcorrosionthatwillimpedeproductperformance.
5. Atnotimeshouldanobjectbeinsertedintothepressureportorpressedagainstthesensingareatodeflectthesensor(totestor
simulatepressure),asonsomemodelspermanentdamagetothesensingdiaphragmmayoccur.
6. NeverRemovethetransmitterwhenitisunderpressure,ifitishot,orifitexposesnoxiousgases.
HANDLING
Althoughtherearevariationswithintheseriesofsensors, the nominal weight of the assembly is about5.5lbs. Thisis of significant size
andahandleisavailabletofacilitatehandling.Highsurfacetemperaturescanremaininplaceandtheunitshouldbecheckedbefore
removingtheunitfromserviceifitwasoperatedathightemperatures.Suitableglovesarerecommendedforhandlingtheunitunder
thoseconditions.Therearenosharpedgesassociatedwiththeinstrument.
INSTALLATIONREQUIREMENTS&CAUTIONS
1. TocomplywithCErequirementsforelectromagnetic compatibility, the transmitter case must beearthedbythe ground lug atthe
connector.
2. Itisrecommendedthattheconnectorcoverbeplacedontheproduct'sconnectoraftereachuse.Simplecleaningandremovalof
foreignmaterialintheconnectorwillincreasethelifeandoperationoftheproduct.
3. Theincludedcarryinghandleandconnectorcovershouldbeusedwhentheproductisbeinghandledortransportedbetweenlocations.
4. Installationoftheunitisaccomplishedbyplacingthepressuretransmitterintothehammerunionpressurefittingandsecuringthe
unitbytighteningthehammerunionnut(Fig.1)overboththeunitandpressurefitting.Onceinstalled,checkforleaksandadjustas
necessary.
5. Wheninstallingthepressuretransmitter,handtighteningofthehammerunionnutisrecommended.Useofahammertotighten
thehammerunionnutisdiscouragedbecauseinadvertentblowstothetransmittermayresultindamage.Toensureawatertight
sealbetweentheadapterandsensor,theO‐ring,shouldbeinspectedandreplacedifneeded,wheneverthetransmitteris
disassembled.(Figure2)
6. Wheninstallingtheunittothepressureconnection,careshouldbetakentoavoiddirecthitstotheunit.Adirecthitfroma
sledgehammertotheproductitselfcouldcauselatentfailuretotheproduct.Directhitscanresultinthelossofretentionclips,
failureoftheelectricalconnectororelectronics,orbendingofthetopassemblyfromthebodywhichwouldallowsensorcavity
contamination.Inallcasesthiswouldbedeterminedasanon‐warrantyrelatedproductfailureandrepair.
7. Productfastenersmustbereplacedwhenfoundtobemissingorbroken.Sparefastenerkitsareavailable
fromViatrantomaintainthesealoftheproduct.Iftheproductisoperatedwithmissingorbrokenclips,the
potentialforsealfailureisconsiderable.Inallcasesthiswouldbedeterminedasanon‐warrantyrelated
productfailureandrepair.
2
98MANALX09 Rev. J
INSTALLATION DATA
Model509
Wiring:
PinA: +Signal
PinB: ‐Signal
PinC: NoConnection
PinD: NoConnection
PinE: +Calibration
PinF: ‐Calibration
GrnTer:CaseGround
Model709
Wiring:
PinA: +Power
PinB: ‐Power
PinC: +Signal
PinD: ‐Signal
PinE: Calibration
PinF: Calibration
GrnTer: Case Ground
Model 809
Wiring:
Pin A: +Power
PinB: ‐Power
PinC: +Signal
PinD: ‐Signal
PinE: Calibration
PinF: Calibration
Grn Ter: Case Ground
ADAPTER
ASSEMBLY
SENSOR
ASSEMBLY
O-RING
ToactivatecalonModel509,thecalcircuit must be powered.
ToactivatecalonModels709&809shortpinsE&F.
Input:
9‐30VDC
10.5‐28VDC
Input:
9‐30VDC
10.5‐28VDC
Output:
4to20mA
Output:
0to5VDC
Input:
10‐15VDC
inputforapprovedunits
Fig.2
Adapter & ConnectorBolt Torque Settings*
ConnectorFasteners:
Size4‐40(withgasket)=4in‐lbs
Size4‐40(nogasket)=8in‐lbs
SensorConstruction:
ElectricalConnector:
Size6‐32=25in‐lbs
AdapterFasteners:
AllRanges:InconelX‐750
6pinbayonet(standard)
Size8‐32=40in‐lbs
*Lightlyhand‐tightenboltsinalternatingfashion (star pattern). Ensure that the itemtobesecured is fully and evenly
seated,andtheO‐ring,ifapplicable,isfullycompressed. Torqueboltsinalternatingfashion(starpattern).
Output:
3.0mV/V
PressureConnectionByRange:
5,000,10,000,15,000&20,000PSI:1502HammerUnion
Connection Diagrams
(Non Hazardous environments) STANDARDVIATRANPRODUCTMARKING
For Hazardous locations, see attached connection
Diagram per approval code ordered. MODEL 509
VOLT
3
MODEL 709 & 809
98MANALX09 Rev J
OPTIONAL CERTIFICATIONS
1.
2.
Enclosure Classification: NEMA4X (Standard)
Hazardous Locations Classifications/Marking: (Approval option codes specified in part number to obtain appropriate agency labeling.)
See the product & connection drawing for any approvals & ratings for your unit, if applicable. The following are typical examples.
INTENDED USE AND MISUSE
TheinstrumentisdesignedforusewithmaterialscompatiblewithInconelX‐750.Iffluidsthatarenotcompatibleareused,accelerated
corrosionratesarelikelytobeseen. Thiswillresultinprematurefailureofthediaphragm.
MAINTENANCEANDREPAIR
AllViatrantransmittershavebeendesignedtofunctionfreefromroutineorscheduledmaintenance.Simplecleaningoftheelectrical
connector,pressureportthreadsandpressurecavityonanasneededbasiswillprovidemanyyearsofsatisfactoryperformance.
Protectingtheproductfromcontinuedexposuretomoistureorfluidsattheelectricalconnection,breatherarea(modeldependent)will
eliminateprematureinternalfailureoftheproduct.Generallyanytimetheproductisremovedfromservicetheconnectorandpressure
portthreadsshouldbecleanedandthepressurecavityflushedwitha316SSand/orO‐Ring(materialmodeldependent)compatible
cleanertopreventmediabuildup.Duringthecleaningprocessonlyasoft,lint‐freeclothisrecommended.Neveruseacoarseorstiff
bristlebrushtocleanmediafromthediaphragmsurface.
Itissuggestedthatthecalibrationbeverifiedonausage dependent schedule. If the product is incontinuousservice7days a week, then
calibrationverificationmaybenecessaryevery6to8months.Iftheproductisinalabtestenvironmentamorelenientverification
schedulewouldbeappropriate.Inallinstancestheperformanceoftheproductwilldependontheindividualapplicationorprocessin
whichitisinstalled.Morecontinuedusagewouldrequireashorterperiodbetweencalibrationverificationandproductmaintenance.
Ifaproductisperceivedtobeexhibitingproblems,it can be returned toViatran for analysis and/orrepair.Itissuggested that only
Viatranpersonnelattemptrepairoftheproduct.Anydamageresultingfromcustomerdisassemblywouldresultinalossofcoverage
underthewarrantypolicy.AllViatranproductsareabletoberepairedatminimalcostifsimplecleaningandprecautionsaretakeninthe
handlingandapplicationoftheproduct.Olderproductsreturnedforrepairareupdatedtocurrentspecificationsunlesstherepaircost
wouldoutweighthecostofanewreplacementmodel.Productsreturnedforrepairshouldincludeinformationonthepersontocontact
forrepairquoteapproval,theindividualtocontactifViatran'stechnicalstaffrequiresadditionalinformationduringanalysis,andabrief
descriptionoftheproblemassociatedwiththeproduct'sfailure.
WARRANTY
ViatranCorporationproductsshallbefreefromdefectiveworkmanshipand/ormaterialforaperiodoftwelve(12)monthsfromdateof
shipment,providedthatViatran'sobligationhereundershallbelimitedtocorrectinganydefectiveworkmanshipand/orreplacingany
defectivematerialF.O.B.destination.IfinspectionbytheCompanyofsuchproductdoesnotdiscloseanydefectofworkmanshipor
material,theCompany’sregularchargeswillapply.Thewarrantycarriesnoliability,eitherexpressedorimplied,beyondourobligation
toreplacetheunitwhichcarriesthewarranty.Thiswarrantyisinlieuofallotherwarrantiesofmerchantabilityorfitness.Noallowance
willbemadeforanyexpenseincurredforcorrectinganydefectiveworkmanshipand/ormaterialwithoutwrittenconsentbyViatran.Unit
mustbeshippedtotheCompany,transportationprepaid,andareturntrackingnumbermustbereferencedonthepackagetoassure
acceptanceatourshippingdock.Prices,specifications,anddecisionsaresubjecttochangewithoutnotice.
Thiswarrantyisvoidiftheproductissubjectedtomisuse,accident,neglectimproperapplication,installationoroperation.Thiswarranty
isvoidifpriordefectsinmaterialsorworkmanshiprepairsaremadebyanyoneexceptViatranoritsauthorizedserviceagency.
REPAIR
Iffailureoccurs,thesensorshouldbereturnedtothefactoryforinspectionandtesting.Ifthefailureiscoveredbyourwarrantypolicyas
statedabove,theunitwillberepairedasnecessaryandreshippedwithoutdelay.Sensorsusuallynotcoveredbywarrantycanbe
repairedwithintwotothreeweeks(afterapproval)forapproximately20‐60%ofthepurchaseprice.Simplerepairscanoftenbemade
foraminimalcharge.Arepairiswarrantedninety(90)daysfromrepairdateunderconditionsoforiginalwarrantyperiodunless
supersededbyoriginalwarrantyperiod.Toreturnaunit,pleasecontacttheCustomerSupportDepartmentforaReturnTrackingNumber
at1‐800‐688‐0030.TheunitshouldbesenttotheattentionoftheRepairServiceDepartment.
4
98MANALX09 Rev J