Bioresource Technology 95 (2004) 235–244 Review paper Greenhouse gas emission during storage of pig manure on a pilot scale Martin Wolter, Shafiq Prayitno, Frank Schuchardt * Institute of Technology and Biosystems Engineering, Federal Agricultural Research Centre (FAL), Bundesalle 50, 38116 Braunschweig, Germany Received in revised form 30 January 2003; accepted 30 January 2003 Available online 2 April 2004 Abstract The greenhouse gas emissions (CO2 , CH4 , N2 O) from a 2 ton (4.4 m3 ) deep litter pig manure pile (storage time 113 days during winter season) were quantified by using a tent, which covered the whole pile during the measuring periods only. The emissions were calculated in CO2 equivalents per kilogram dry matter by. Additionally the retention time (use of tracer gas SF6 ) and the concentrations of the gases in different parts of the pile were determined. The average retention time of the gases in the pile was less than 2 h. CH4 is assumed to have been generated only in the centre of the pile, whereas CO2 was assumed to have been generated in a wider zone. The emissions of CH4 , CO2 and N2 O were at the highest in the beginning when nearly the whole pile had temperatures in the range of thermophilic microorganisms. This leads to the assumption that mainly thermophilic microorganisms formed the gases. The most important gas for global warming was found to be nitrous oxide. 2004 Elsevier Ltd. All rights reserved. Keywords: Pig manure; Methane; Nitrous oxide; Ammonia; Greenhouse gas; Storage 1. Introduction Anthropogenic activities like agriculture contribute to the increase of greenhouse gas concentration in the atmosphere, resulting in a higher global warming potential (Ahlgrimm, 1995). The greenhouse effect of CH4 and N2 O can be determined by specific global warming potential (Houghton et al., 2001). It is an index for estimating the comparison (in kg kg1 ) between the relative global warming contribution due to an atmospheric emission of a particular greenhouse gas, and the emission of carbon dioxide (CO2 ) for a certain time horizon. Apart from emitting the greenhouse gases methane (CH4 ) and nitrous oxide (N2 O), agriculture is furthermore known as the most important source for ammonia (NH3 ) emission in Europe (Sommer and Hutchings, 2001). Nevertheless, NH3 has only an indirect global warming potential, which has been shown in previous studies to be negligibly low (Wolter et al., 2002). Germany has committed herself to reducing the so-called Kyoto gases by 21% between 1990 and 2008/2012. * Corresponding author. Tel.: +49-531-5964126. E-mail address: [email protected] (F. Schuchardt). 0960-8524/$ - see front matter 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.biortech.2003.01.003 Hence, it is expected that the quantification of greenhouse gas contribution from agriculture has to be done more accurately (D€ ohler et al., 2002). Important sources of emissions include the storage of solid manure (Berges and Crutzen, 1996; Clemens and Ahlgrimm, 2001). In manure, urea is rapidly converted into CO2 and NH3 (Beline et al., 1998). NH3 then can be metabolized under aerobic conditions to nitrate (NO 3 ). Under conditions of low O2 , pressure NO can be denitrified to N2 3 (Groenestein et al., 1993; Schmidt et al., 1999). From both nitrification and denitrification processes, N2 O can be emitted. CH4 is formed by a group of archaebacteria under anaerobic conditions. Both aerobic and anoxic conditions are found in the different parts of manure piles. The greenhouse gas emissions from these processes have been examined in some studies (Martins and Dewes, 1992; Hellmann, 1995; Hao et al., 2001; Sommer, 2001). High emissions of N2 O have been obtained from pig manure (Petersen et al., 1998) which contains a much higher total Kjeldahl nitrogen (TKN) than cattle manure. Also the sum of NH3 -N and NHþ 4 -N, which is given as total ammoniacal nitrogen (TAN), is higher. Most published experiments were carried out using the cover box method. This is a simple method, but has the disadvantage that it determines the emissions only 236 M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 from a part of the investigated pile. Due to the wide spatial variability in the emissions, a more accurate quantification by using a method, which covers a whole pile, would be more appropriate as was done by Amon (1998) and Osada et al. (2001). In some studies, gas concentration inside a pile was measured in order to obtain some information about gas formation (Hao et al., 2001; Czepiel et al., 1996; Petersen et al., 1998). Because the velocity of gas flow inside a heap has not been directly measured, there are some uncertainties in deducing the rate of gas formation from its concentration. For the calculation of gas formation from the concentration inside the pile, a measurement of the retention time would provide valuable information. The aims of this investigation were to measure quantitatively the emissions coming from the storage of deep litter pig manure in more practical scale (4.3 m3 ) than in former trials in laboratory scale (Huether, 1999; Wolter et al., 2002) and to obtain information on gas formation and the retention time of the gases in the pile. 2. Methods Manure from a deep litter fattening pig house in FAL was stored outside during autumn and winter over 113 days (23.10.2001–13.02.2002). The litter was short straw of about 5–10 cm length. The initial geometrical shape Height (m) 1.6 (a) 1.2 1.6 3 Initial Shape 1.2 4 5 1 0.4 0.8 L3 0.4 Final Shape 0.0 U2 U1 L2 L1 Final Shape V2 V1 0.0 0.0 2.8 Width (m) (c) Initial Shape 2 0.8 of the pile was a conical frustum of 1.3 m height, 2.8 m diameter of the bottom and 1.2 m diameter of the top area (Fig. 1). The initial volume was 4.5 m3 . The geometrical shape was measured weekly by taking the radius of the cross sectional area in 0.1 m height intervals. Cross sectional temperature profile was measured weekly in 0.2 m cross sectional grid by using a type GTF NiCr–Ni sensor (Fig. 1a). The manure was analysed both at the beginning of the storage by randomly taking 12 samples from the pile. At the end, the analysis was based on 24 samples taken from the pile in concentric rings with radii of 0 m (centre), 0.56 and 1.12 m in layers each of 0.2 m height. The leachate was sucked away and analysed for dry matter (DM), total Kjeldahl nitrogen and total carbon content. Gas samples from the inside of the pile were taken at least weekly through Perspex tubes (outer diameter: 30 mm, inner diameter: 26 mm), of which two were inserted horizontally (at a height of 0.4 m, L1, L2 and L3V1; or 0.8 m, U1 and U2 in Fig. 1c and d) and one vertically into the centre of the manure (V1 and V2 in Fig. 1c and d). The holes on the tubes of 5 mm diameter, located at 0.4 m distance from one to the other, allowed the passage of manure gas into a number of chambers inside the tube, which were connected by metal pipes for sample taking. Due to the geometrical change of the heap over the period of storage, the position of the horizontally inserted perspex tubes, 0.4 0.8 1.2 1.6 2.0 2.4 2.8 0.0 2.8 (b) 2.4 2.4 2.0 2.0 1 1.6 2 3 4 5 0.4 0.8 1.2 U2 U1 1.2 L3 L2 L1 0.8 0.8 0.4 0.4 0.0 0.4 0.8 2.0 2.4 2.8 (d) 1.6 1.2 1.6 V1.V2 0.0 0.0 0.4 0.8 1.2 1.6 Width (m) 2.0 2.4 2.8 0.0 1.2 1.6 2.0 2.4 2.8 Width (m) Fig. 1. Manure pile with initial and final shape and measuring points: (a) vertical section with temperature measurement points and positions of cover box measurements (1; . . . ; 5); (b) same as (a), cross section; (c) vertical section with gas sample positions inside the pile; (d) same as (c), cross section; arrows indicate the movement by change of the shape. M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 Fig. 2. Manure pile with tent for measuring the gas emissions. unavoidably also changed. During the first 20 days it was from 0.8 to 0.6 m for the upper one and from 0.4 to 0.3 m for the lower one. After 20 days the tubes moved only slightly. The emissions were detected by covering the total pile periodically with a tent (metal frame with polyethylene foil; 2.9 · 2.9 · 2.5 m3 , Fig. 2). Outside the measuring periods the pile was open to the natural atmospheric conditions. After the installation of the tent, the concentration of greenhouse gases was measured at 0, 10, 20 and 30 min. The emissions were calculated by subtraction of final concentration from initial concentration of each 10-min interval. For the calculation of the total emissions, only the values measured during the first 10 min of the observation were used. The values taken from the second and third 10 min of the measurement were meant for control. The reason was because the heat and mass transfer between pile and ambient air is disturbed less in a shorter enclosure time. During the measurement time, the air inside the tent was ventilated with two fans (30 W, diameter of rotor 23 cm). The emissions were calculated as the product of concentration change and volume of the free air space in the tent. Samples were taken at least twice a week during the first 56 days and once a week beyond that time. The gas losses, which eventually occurred from the tent during the measurement, were checked at the first four measurements by the injection of each 1 ml SF6 (sulfur hexafluoride) into the tent before the measurements started. The emissions at different regions of the pile surface were detected by a cover box with a diameter of 22 cm and a volume of 3.96 l and were calculated by subtraction of the final from the initial concentrations in the box between 0 and 2 min. A short measurement time was chosen because with longer duration, the dynamic gas flow between the pile and ambient air would be disturbed more. For calculating the emissions from 237 different surface areas, the pile was divided into different surface areas (Fig. 1a and b). The lower surface side area was assumed to be from the bottom up to half of the height of the pile (cover boxes 1 and 5) and the upper side area was assumed to be the upper half (cover boxes 2 and 4). A plane top surface of 0.6 m in radius was assumed to be horizontally on the top and calculated separately (cover box 3). In each of the lower side and upper side areas, two measurement points were selected, with one for the horizontal top layer. The retention time of gases in the pile was estimated by firstly injecting 10 ml of SF6 through a metal tube with outer diameter of 3 mm and inner diameter of 1 mm into the pile at 0.4 m in height and 1.4 m in depth, then secondly by measuring the emissions using the tent as described above. The concentrations of CH4 , N2 O, CO2 , O2 and SF6 were determined by a gas chromatographic system (Shimadzu GC 14B) as described by Huether et al. (1995). In brief, the system was equipped with two different columns (Porapak QS, 80/100: 1.5 and 3.0 m; 60/80: 4.5 m; 80 C) and three detectors molsieve 5 A, (FID: 320 C, ECD: 320 C, TCD: 100 C). The carrier and the make-up gases for the system were helium and nitrogen, respectively. The samples were injected by using a headspace sampler (Dani, HSS 86.50; aux. press. 0.18 bar, carr. press. 2.80 bar). 3. Results 3.1. Temperature During the first 14 days the temperature in the pile was between 40 and 74 C except at the outer layer, of maximum 0.4 m below the surface, which had temperature between 30 and 40 C (Figs. 3 and 4). After that time, the temperature decreased. The area with the highest temperature was found in the centre of the pile at a height of about 0.4 m. After day 43 most of the cross sectional area was in the range of mesophilic microorganisms. It decreased especially in the outer zones, to below 10 C. After day 65 in the area up to 0.6 m high at the bottom radius the reading was below 20 C, while in the inner area at the height of about 60 cm from the bottom a maximum of 50 C was measured. At the end of storage, the maximum temperature was 39 C. 3.2. Changes of physical and chemical properties During storage, the bulk density increased from 0.44 to 0.61 m ton1 , whereas DM decreased from 36.2% to 24.9% because of rainfall (861 mm) and low water evaporation during autumn and winter season (Table 1). Losses of DM in the leachate (6.2 kg in 726 l) were negligibly low compared to total DM losses of 398 kg by 238 M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 Temperature (°C) Temperature (°C) Temperature (°C) Fig. 3. Temperature profiles inside the manure pile (vertical section). 80 U1 60 U2 40 20 0 0 20 40 60 80 100 120 80 L1 60 L2 40 L3 20 0 0 20 40 60 80 100 120 80 V1 60 the respiration process. The contents of TKN and TAN changed from 33.7 to 37.8 g kg1 DM and from 11.9 to 6.4 g kg1 DM, respectively. At the end of the retention time the NO 3 content was eight times and the NO2 content four times higher compared to the start. The analyses of DM and TKN show a wide variety and the inhomogeneous composition of the manure after storage (Table 2). However, a strong linear correlation was found between DM and TKN (r2 ¼ 0:87), which can be explained by spatial differences in the straw content. The pH was at the highest in the centre at the height of up to 0.6 m with values between 9.2 and 9.3. It decreased to values between 7.7 and 8.6 directly under the surface. For both initial and final samples, high variability of values was found resulted from the heterogeneity of the material. For instance the values for initial DM varied between 19% and 72%. V2 40 3.3. Retention time 20 0 0 20 40 60 80 Time (days) 100 120 Fig. 4. Temperature course at gas sample measurement points Fig. 1; ambient temperature: )9.7 to 12.3 C, average ambient temperature: 5 C. The use of SF6 allowed a direct measurement of the average retention time of the gases inside of the pile. This measurement was performed at day 79, by injecting 10 ml of SF6 into the centre of the pile at the height of 0.4 m. As much as 64% of the injected SF6 was emitted during the first 2 h after the injection. Four days after M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 239 Table 1 Composition and mass balance of deep litter pig manure before and after storage for 113 days Initial Final Mass (ton) DM (%) ODM TKN 0.44 0.61 2.0 1.6 36.2 24.9 840 755 33.7 37.8 (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg) 2.00 1.60 )400 )20 724 398 )326 )45 608 301 )307 )51 24.4 15.1 )9.4 )38 8.6 2.6 )6.0 )70 0.58 2.56 +1.98 +341 0.08 0.16 +0.08 +110 25.1 17.8 )7.3 )29 264 144 )120 )46 Mass Initial Final Diff. abs. Diff. in % Composition of DM (g kg1 ) BD (m3 ton1 ) – – – pH (–) TAN NO 3 NO 2 Ntot C C/N 11.9 6.4 0.8 6.4 0.1 0.4 34.6 44.6 365 362 11 10 8.6 8.3 – – – – – – – – BD: bulk density. Initial: average of 12 samples; final: average of 24 samples. Table 2 Properties of deep litter pig manure after storage for 113 days at different measurement points Height (m) Radius (m) TKN (g kg1 DM) 0.6–0.8 0.4–0.6 0.2–0.4 0.0–0.2 0 0.56 2.8 3.0 3.5 1.4 1.8 4.9 1.9 DM (%) pH (–) 1.12 0 0.56 2.6 1.0 28.3 28.5 26.6 21.4 20.5 34.7 21.2 the injection (5800 min), the concentration of the injected SF6 in the gas inside the pile was less than 0.5% (Fig. 5). These values are confirmed by a preliminary investigation with deep litter pig manure (bulk density 0.63 ton m3 ) using a tent roof for protection against sun and rain. The SF6 emission after injection at days 57 and 79 into the pile at 0.2 m height above bottom was measured each 30 min with a cover box on top of the pile. Maximum SF6 emission rates at day 57 were 90 min and at day 79, 120 min after injection. These findings suggest that generally most of the gas inside a pile would be emitted within 2 h during the first 80 days of storage of deep litter pig manure. 1.12 0 0.56 1.12 30.0 17.3 7.7 9.2 9.3 9.2 8.3 8.3 8.5 8.4 8.6 This, together with the emission rates found, provides information about areas with gas formation. By considering the existence of O2 , CO2 and CH4 the pile can be divided into four different zones, each of them with its own characteristics (Fig. 7, Table 3). Zone I, about 92% of the total volume of initial shape, is the zone with largely aerobic conditions during whole rotting time and low emissions of the greenhouse gases CH4 and N2 O. Zones II and III (7.7% of total volume) have an oxygen lack most of the rotting time, that means aerobic and anaerobic conditions with low CH4 and high N2 O emissions. Zone IV (only 0.3% of total volume) is a permanently anaerobic zone with high CH4 emissions and very low N2 O emissions. 3.4. Gas composition inside the pile The composition of gas inside the pile (Fig. 6) is an indicator for aerobic and anaerobic rotting processes. SF6 in the pile (%) 100 80 60 40 4 days 20 0 1 10 100 1000 10000 Time after injection (minutes) Fig. 5. Remaining SF6 inside the manure pile in percent of total injected tracer gas (10 ml) at storage day 79. 3.5. Emissions from different surface areas The measurements of the emissions from different surface areas were done with a cover box at three different heights of the pile (Fig. 1a and b). They indicated that almost all of the gases CH4 , CO2 and N2 O were emitted through the horizontal top surface of the pile (cover box 3) and the upper half of the side (cover boxes 2 and 4), and only a small part through the bottom half of the side (cover boxes 1 and 5) (Table 4). 3.6. Emission course from the whole pile The measurement of the emission course from the whole pile was conducted by using the specially designed 240 M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 O2 (%) 25 20 15 10 5 0 CO2 (%) 60 U1 U2 40 U1 U2 0 25 20 15 10 5 0 0 25 20 15 10 5 0 0 20 40 60 80 100 20 120 600 800 600 400 200 0 0 800 600 400 200 0 0 40 60 80 100 L1 L2 L3 20 40 60 80 100 120 V1 V2 120 L1 L2 L3 40 20 0 0 20 40 60 80 100 60 120 V1 V2 40 20 20 40 60 80 100 120 U1 U2 20 0 0 20 40 60 80 100 120 CH4 (%) 400 200 0 0 20 60 N2O (ppm) 800 0 0 40 60 80 100 120 80 60 40 20 0 0 U1 U2 20 40 60 80 100 120 80 L1 L2 L3 L1 L2 L3 60 40 20 20 40 60 80 100 120 0 0 120 80 60 40 20 0 0 V1 V2 20 40 60 80 100 Time (days) 20 40 60 80 100 120 V1 V2 20 40 60 80 100 120 Time (days) Fig. 6. Gas composition inside the manure pile in percent of the total gas volume (U, L and V are measuring points as on Fig. 1). tent. The accuracy of the methodology using the tent was checked during the first four measurements by the injection of SF6 into the air space in the tent before measurement started. It was meant to detect the eventually occurring losses of gas during measurement. The average loss was 8% during the first 10 min and 16% during the whole 30 min of measurements. A movement of SF6 into the pile could explain these losses, where the volume of the pile itself accounted for approximately 20% of the volume of the whole air space inside the tent. At day 22, the temporal variability of emissions was measured during 5 h (five times, each 1–2 h interval). The relative SD for CH4 , N2 O and CO2 was less than 11% indicating that the emission rate was relatively constant for these gases and that the measurements can be regarded as representative. The gaseous emissions from the whole surface were at the highest at the beginning of the storage (Fig. 8). The CH4 -C emissions increased from 26 mg kg1 (DM) d1 on the first day to 63 mg kg1 (DM) d1 on day 27, and M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 241 3.7. Carbon and nitrogen balance 1.6 Height (m) (a) Initial Shape 1.2 I II III II 0.8 Final Shape 0.4 0.0 0.0 Of the carbon, 20.5% was respired as CO2 and 55.3% remained in the manure (Table 5). Practically no carbon was found in the leachate and 2% of the carbon was emitted as CH4 . The initial total nitrogen content of the manure contained 35% as total ammonia nitrogen, which is the dominating compound for mineral nitrogen. During the composting or storage, a part of the mineral nitrogen was rebound into organic compounds or denitrified. Consequently after storage, the TAN content was reduced to 54% of the initial concentration. Only a negligible part was found in the leachate and was emitted as N2 O. The calculated loss of nitrogen by denitrification and ammonia emission was 26.3%, which is lower than values from Petersen et al. (1998) who obtained 57% loss for pig manure stored during autumn. Calculated on the analyses results of the manure at the start and at the end the gaseous nitrogen losses were about 29% (Table 1). I IV 0.4 0.8 1.2 1.6 2.0 2.4 2.8 Width (m) (b) I III.IV II Fig. 7. Zones in the manure pile: (a) vertical section, (b) cross section. 3.8. Effect of emissions on global warming decreased strongly to less than 6 mg kg1 (DM) d1 on day 50. The highest CO2 -C emissions were at the first day with 2811 mg kg1 (DM) d1 and decreased to less than 700 mg kg1 (DM) d1 after day 36. The highest N2 O-N emissions were at day 11 (28 mg kg1 (DM) d1 ) and decreased to less than 6 mg kg1 (DM) d1 after day 40. The main originator for global warming during manure storage was N2 O, even only 1.9% of total nitrogen emitted as N2 O. It contributed up to 78.4% (307.7 g kg1 DM) to the CO2 equivalent emissions, while methane contributed only 21.6% (84.8 g kg1 ). The total CO2 equivalent emissions were 392.5 g kg1 DM. The gaseous nitrogen losses (6.6 kg NH3 and N2 , see Table 5) are unaccounted for that calculation. Table 3 Characteristics of different zones in the manure heap Zone MP O2 I L2, L3, U2 Whole time: >15% At start: max. 6% Whole time: <0.5% Characteristics: permanent aerobic zone with traces of CH4 and N2 O II L1, U1 Start to day 50: <5% at L1 Start to day 50: 20–22% Whole time: <3% After 70 and 80 days resp.: <15% at U1 peak up to 647 ppm Characteristics: zone with oxygen lack during the first seven weeks and low CH4 and high N2 O emissions III V2 Start to day 80: <10% IV V1 Whole time: <5% Start to day 98: 44–16% Day 14–43: 29–60% Characteristics: permanent anaerobic zone with high CH4 emissions CO2 CH4 Start to day 80: 5–20% N2 O Whole time traces Whole time: <1% After 80 days: peak up to 600 ppm Characteristics: zone with permanent oxygen lack during the first 12 weeks and low CH4 and high N2 O emissions Whole time traces MP: measuring points (Fig. 1). Table 4 Emissions from different surface areas of the manure pile in percentage of total emissions obtained by cover box measurement Area Cover box (no.) Top surface Upper half of the side surface Bottom half of the side surface 3 2+4 1+5 Total CO2 (%) CH4 (%) N2 O (%) 67 26 7 73 21 6 52 41 7 100 100 100 M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 2500 Model: Gauss Chi^2 = 37.5 y0 2.22 xc 20.3 w 23.2 60 50 CO2-C [mg kg-1 (DM) day-1] CH4-C [mg kg-1 (DM) day-1] 70 ±1.75 ±0.72 ±1.89 40 30 20 10 0 0 20 40 60 80 100 Y =2888-91.5 X+1.023 X2-0.0037 X3 R2= 0.89 2000 1500 1000 500 0 0 20 Time (days) 40 60 80 Time (days) 25 NO2-N [mg kg-1 (DM) day-1] 242 Y =21.5-0.520 X+0.00266 X2+8.21E-6 X3 2 R =0.70 20 15 10 100 5 0 0 20 40 60 80 Time (days) 100 Fig. 8. Time course of gaseous emissions of the manure heap. Table 5 Carbon and nitrogen balance during and storage of pilot scale deep litter pig manure for 113 days in percent of the initial amount Carbon (kg) (%) Nitrogen (kg) (%) Initial carbon content in manure Final carbon content in manure Carbon in leachate CO2 -C emission CH4 -C emission Recovery 264 144 0.04 54.0 2.0 200 100 55.3 0.02 20.5 0.8 75.8 Initial nitrogen content in manure Final nitrogen content in manure Nitrogen in leachate N2 O-N emission 25.1 17.8 0.20 0.48 100 70.9 0.8 1.9 Gaseous loss of N2 , NH3 and possible measurement error 6.6 26.3 4. Discussion After the composting period of 113 days, the mass of TAN accounted for 30% of the initial mass. This value is in contrast to the study with manure from dairy cows conducted by Sommer (2001), who found only 4% after composting for an untreated pile. But it corresponds to the values published by Webb et al. (2002) during aerobic storage of pig manure (bulk density 0.53 ton m3 ) who found a content of 60% after storage. We found out that the calculated emissions from the cover box method were 3–7 times lower for CO2 and N2 O than those from the tent method. This can be explained by a high spatial variability of gas emissions through the surface of the pile. Because of the inhomogeneous structure of the manure it was possible that some ‘hot spots’, like channels with lower bulk density and higher gas exchange, were not detected by the cover box method. Therefore, the values from the tent method were used for the quantification of overall emissions. The present, typical temperature profile was also found by Fernandes et al. (1994) investigating compost piles. Due to the high temperatures in the centre, a chimney effect is proposed by which air is drawn through the lower sections into the pile and warm air is moved upwards resulting in convection aeration. Together with the emissions, the following conclusions concerning gas formation and gas flow in the pile can be made: The emission rates of CO2 and CH4 (Fig. 6) correlated linearly (r2 ¼ 0:71 and 0.74, respectively) with the temperature in the centre at 0.2 m height (Fig. 4, measuring point V1). Obviously the highest activity of organic carbon mineralization processes occurred during the thermophilic phase and decreased with age and lower temperatures after the easy degradable compounds were consumed. Because CO2 -C emission was 27 greater than CH4 -C, CO2 must have been formed mainly by aerobic processes (Table 5). Otherwise, CH4 -C emissions would have been much higher than CO2 -C emissions. Both the proposed CH4 formation only in a small region (Fig. 7, zone IV) and the gas flow from the centre being upwards were confirmed by a linear correlation between the CH4 concentration in the centre and the CH4 emitted per day (r2 ¼ 0:88). Because of the relatively high final pH value in zone IV (Table 2), it can be suggested that aerobic processes must have occurred in that zone at the end of incubation after CH4 emissions had declined. CO2 is assumed to have been formed in zones II–IV (Figs. 6 and 7) because of the high concentrations found in those zones. However, a more detailed examination of gas flow is necessary to justify this assumption. N2 O concentrations and emissions were less predictable than those of CH4 and CO2 . No correlation was found between N2 O concentration and temperature or O2 concentration (Figs. 4 and 6). N2 O emission was M. Wolter et al. / Bioresource Technology 95 (2004) 235–244 relatively high at the beginning. This corresponds to other published data. The only difference is that between day 50 and 60 it did not peak again, as it has been observed in studies using either untreated farmyard manure, artificially prepared pig manure or compost that was turned twice a week (Petersen et al., 1998; Wolter et al., 2002; Hellmann et al., 1997). An explanation for the differences in the emission course of N2 O from other studies might be the different origin of the manure, which allowed the adaptation of nitrifying and denitrifying processes for microbial communities in the deep litter during the storage in the house. The highest N2 O emissions of present study occurred at day 10 (Fig. 8), when the temperatures in nearly the whole cross sectional area were in the thermophilic range (Figs. 3 and 4). Only low N2 O emissions were found after day 49 although most of the cross sectional area during that period was in the mesophilic temperature range, which is considered to be optimum for the nitrifying and denitrifying microbial communities. Obviously, N2 O was generated mainly at the beginning by thermophilic organisms, and this seems to be underestimated in literature reviews (Hellmann, 1995). The shift of a high N2 O concentration zone to the centre of the pile during storage was also found by Czepiel et al. (1996). The first reason for this shift might have been a shift in N2 O generation towards the centre. The second reason might have been a slower gas flow, which resulted in an accumulation of the N2 O formed. This is confirmed by lower temperatures at the end of the storage and by low N2 O emissions with high N2 O concentrations at the same time. However, further detailed studies that include the repeated measurement of gas flow are required for a better understanding of this process. The emissions, calculated in the present study, can be compared with the results from Sommer and Moller (2000) who also used deep litter pig manure with a bulk density of 0.44 ton m3 and a total mass of 4.3 tons. Their composting period was during spring and summer season from 31st of March to the 21st of August. The temperature course in the pile was comparable and the emissions of CO2 and CH4 were also high at the beginning, but decreasing earlier than in the present study. The total amounts of CH4 (0.2% of initial carbon) and N2 O emissions (0.8% of initial nitrogen) related to the initial carbon or nitrogen content are also comparable (Table 5). The main factors for gas emissions of deep litter pig manure are the initial bulk density of the manure, influencing the free air space and gas exchange, and initial carbon and nitrogen contents as well. 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