The Complete Guide to MASONRY & STONEWORK Updated with New Products & Techniques • Poured Concrete • Brick & Block • Natural Stone • Stucco Contents Introduction Gallery of Masonry & Stonework POURED CONCRETE Concrete Basics Preparing a Project Site Setting Concrete Posts Concrete Piers Poured Footings for Freestanding Walls Poured Concrete Walkway Concrete Steps Entryway Steps Poured Concrete Slab Round Patio Poured Concrete Wall Poured Concrete Retaining Wall Cast Concrete Kitchen Countertop BRICK & BLOCK Brick & Block Basics Dry Block Wall Block Retaining Wall Outdoor Kitchen Brick Barbecue Brick Planter Brick Pillars Brick Archway Brick Wall Veneer Mortared Brick Patio NATURAL STONE Natural Stone Basics Dry Stone Wall Mortared Stone Wall Stone Retaining Wall Arroyo (Dry Streambed) Stone Firepit Mortared Flagstone Patio Flagstone Garden Steps Rock Garden Stone Moon Window Cobblestone Paver Patio Sandset Flagstone Patio Pebbled Stepping Stone Path Zen Garden DECORATIVE MASONRY FINISHING Stamped Concrete Finishes Acid-stained Concrete Patio Decorative Concrete Floor Stucco Finish Stone Veneer Mortarless Brick Veneer Siding Tiling a Concrete Slab Tiling Concrete Steps REPAIR & MAINTENANCE Repairing Concrete Patching Cracks Quick Fixes for Wet Walls Renewing an Old Concrete Slab Repairing Steps Miscellaneous Concrete Repairs Brick Repairs Repairing & Replacing Chimney Caps Repairing Stonework Repairing Stucco Pressure-washing Masonry Conversion Table Resources Photography Credits Index Introduction Masonry is a popular home building material for many reasons, including its beauty, versatility, and resistance to fire, earthquakes, and sound transmission. And let’s not forget its remarkable durability. While few of us imagine that our homes will exist for centuries, when we choose masonry we’re choosing a material that has precisely that capability. Some of the world’s most venerable masonry structures—the Taj Mahal, the Egyptian Pyramids, the Colosseum in Rome, the Great Sphinx of Giza—have awed countless generations with their ability to withstand time. Poured Concrete introduces you to the tools, materials, and basic techniques necessary for accomplishing functional and attractive concrete projects. You’ll learn foundation skills that allow you to build projects ranging from foundations to retaining walls and for inside, a kitchen island countertop. We walk you through each project, step-by-step, providing illustrative photos to guide the way. Brick & Block includes projects such as building a brick barbecue and laying a mortared brick patio. You’ll learn the tools, materials, and skills necessary to complete basic brick projects and sophisticated designs. A comprehensive section of projects gives you an opportunity to explore the possibilities of brick and block as a functional, long-lasting, and aesthetically pleasing construction medium. Natural Stone introduces fresh design interpretations for an age-old material. Versatile and texturally interesting, natural stone is an increasingly popular landscaping material, and a robust selection of paver materials that resemble old-world stone are accessible and easy to use in building projects. We’ll show you the various types of stone, how to choose appropriate material for your project, and techniques you’ll want to master before taking on the projects in this book. Then, we give you a portfolio of natural stone ideas and step-by-step instructions to accomplish them at home. Decorative Masonry Finishing shows you how to add interest to concrete surfaces, install veneer siding, and accomplish a stucco finish. These skills will help you customize other projects in this book. Repair & Maintenance teaches you how to make quick fixes and take on more substantial repair projects to keep your masonry and stonework projects in top condition. So, dig in! Peruse each section and earmark projects that interest you. You may want to make a priority list—one project inevitably leads to another. Consider yourself a masonry apprentice learning a time-honored craft and let us expose you to the hands-on techniques and creative possibilities. Gallery of Masonry & Stonework In their raw state, concrete and rocks are about the most humble building materials you can find. But add some inspiration and a little hard work, and you’ll be amazed at the feats that can be accomplished with these simple products. The projects featured on the following pages are just a sampling of the beauty of masonry. Stone slabs placed in a slope create natural garden steps in casual or formal settings. A natural stone retaining wall and mortared flagstone driveway add structural interest to this home and provide a formal entryway. Natural clay tile and a clay brick garden wall are separated by a border of light porcelain tiles. The contrasting porcelain color creates a visual bridge between the slightly differing brick tones of the patio and wall. This stacked stone wall provides the framework for an outdoor kitchen. It combines natural and cast stones. Stucco is a very popular and highly durable siding product that is created using modified masonry materials, tools, and techniques. Blocks, pavers, and natural stone all find a home in this landscape. Included are two retaining walls (one cut stone, one interlocking block with cast capstones), a concrete paver walkway, and wellchosen landscape boulders. Terracing is a landscaping technique in which a series of retaining walls are built to break up a slope into small, flat areas. Cast cobble stones emulate the look of natural stone paving, with tumbled surfaces and random coloration. They are usually laid in regular patterns. Cast concrete can be formed into a host of useful and decorative items for the garden, such as this planter cast in a 5-gallon bucket. Poured concrete sidewalks don’t need to be straight and uniform. Curves go a long way toward visually softening this rock-hard material. Veneer stone has a refined, timeless appearance that is a very convincing imitation of natural stone. Because the manmade product weighs less than natural stone and is engineered for ease of installation, it is a very practical solution for siding your home. Brick veneer transforms these cast concrete column bases from unremarkable to elegant. The resulting posts have the strength and durability of concrete and the beauty of brick. The massive presence of concrete is used to great design advantage in the cast concrete elements found in the patio and fireplace above. The simple lines and monochromatic tones give the patio a contemporary feel. Concrete pavers in various sizes and shapes add visual appeal when used in stairs and as planters. Cast stepping stones allow landscapers to apply creative touches to the otherwise plain concrete gray tones. In this case, the gaps between stepping stones are filled with crushed gravel. The exposed aggregate squares in this concrete patio take on the look of high-end landscape design because they are separated into a grid bordered by brick pavers. Curves and nonlinear designs add great visual interest and create natural stopping points near landscape features. A stairway landing is used to create a resting place and to allow you to adjust the stairway design so all of the treads are the same depth. Cut flagstone patios and walkways are more formal in appearance and easier to walk on than surfaces made with uncut flags. Poured Concrete Poured concrete is versatile, sturdy, and highly functional for walkways, foundations, and even decorative features like garden steps. Concrete is back-to-the-basics—a standard material because of its weather-ready qualities and ability to stand the test of time. Plus, with today’s creative applications for poured concrete you’ll enjoy customizing a slab, experimenting with casting, and learning how to pour structures that will enhance your living environment.
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