Prediction of the Effect of Insect-proof Screens on Climate in a Naturally Ventilated Greenhouse in Humid Tropical Climates P.O. Ajwang Department of Biomechanical and Environmental Engineering Jomo Kenyatta University of Agriculture and Technology P.O. Box 62000, 00200-Nairobi Kenya H-J. Tantau Institute of Horticultural and Biosystems Engineering University of Hannover Herrenhaeuser Str. 2 D-30419, Germany Keywords: Discharge coefficient, greenhouse climate, energy and mass balance Abstract The impact of different types of insect-proof screens on greenhouse climate in humid tropics needs to be quantified in order to develop technically and economically optimal greenhouse constructions. Thus, physical properties of various insect-proof screens were determined in the laboratory at the Institute of Horticultural and Agricultural Engineering, University of Hannover, Germany. Specially adapted experimental greenhouses were built at AIT campus in Bangkok, Thailand. A dynamic energy and mass balance model of the greenhouse system was developed to predict the greenhouse climate from external weather data and properties of insect screens. Scenario simulations were carried out to predict the effect of screen properties on greenhouse climate. External and greenhouse climate measurements were made in Bangkok. The internal climate measurements were carried out concurrently in two similar, naturally-ventilated greenhouses covered with different insect-proof screens on ventilation openings. Tomato (Lycopersicon esculentum ‘King Kong II’) plants were grown in the greenhouse during the experimental period. Model predictions of greenhouse air temperature were compared to measurements from the two greenhouses and good agreement was achieved. The results form a good basis for decisions on screened greenhouse design improvements and climate control interventions in screened greenhouses in the humid tropical climates. INTRODUCTION Although temperatures and global radiation are very suitable for vegetable cultivation throughout the year in the humid tropics, open air cultivation is hindered by heavy rainfall and high humidity which cause crop damage and infestation by diseases. High incidence of pests such as thrips and aphids is also a big problem. Therefore, greenhouse systems which can provide the optimal plant growth environment while offering maximum protection against pests need to be developed. According to von Zabeltitz (1993), air temperature and air humidity should not be higher in tropical greenhouses than in the open air. Cooling-related expense is one of the most important greenhouse operation costs in the humid tropics. But the efficiency of fan and pad cooling systems in greenhouses in the humid tropics is limited due to high humidity of ambient air (H-J. Tantau, pers. commun., 2004). It is also expensive. Naturally-ventilated greenhouses can result in saving of cooling-related costs. Physical exclusion of pests through the use of insect-proof screens on greenhouse ventilation openings is an increasingly popular way of reducing pesticide applications. A consequence of the use of insect-proof screens is that they restrict air-flow and thus affect the climate in the greenhouse. The effect of insect-proof screens on greenhouse climate depends on the physical properties of the screens (i.e. discharge coefficient and spectral transmissivity) and the ratio of the screen area to floor area. Different authors have reported different values of discharge coefficients of greenhouse openings (Sase and Christianson, 1990; Montero et. al. 1997; Munoz et. al. Proc. IC on Greensys Eds.: G. van Straten et al. Acta Hort. 691, ISHS 2005 449 1999; Mears and Both 2001). These differences perhaps indicate the variety of greenhouse configurations that have been studied. Simulation studies have shown that greenhouses with insect-proof screens placed on side and roof ventilation attain higher air temperatures compared to greenhouses with no screens on the openings (Teitel, 2001 and Fatnassi et al., 2003). However, no study has been reported on the use of energy and mass balance approach to predict climate in screened greenhouses with crops in the humid tropics. In this study we sought to identify which insect-proof screens could meet the twin goals of physical exclusion of pests and adequate natural ventilation, in the specially adapted greenhouses for the humid tropics. MATERIALS AND METHODS Experimental Site Field experiments were carried out at a purposely-built greenhouse complex at the Asian Institute of Technology (AIT) which is located approximately 42 km to the north of Bangkok in Thailand. The 200 m² greenhouse (fig. 1) had surface area to floor area ratio of 2.25. It was fitted with ant-insect screen on the ventilation openings, i.e. on both the wall and roof openings. The total area of the screened ventilation openings was 228 m2. The rest of the surface area of the greenhouse was covered with polyethylene film. Tomato plants were grown in pots placed at 1.60 m spacing (between rows). A drip fertigation system was installed to supply water to the plants. Automatic control of the drip fertigation system was achieved through the use of solenoid valves. Irrigation control was based on radiation sum. Experimental Measurements Light transmission of the nets and plastic films was determined using a photometer. The dimensions of the screen holes were adopted from measurements by Klose (2002). In order to calculate the discharge coefficients of different screen materials, airflow and pressure drop measurements were carried out using a wind tunnel set-up. Discharge coefficients were determined by relating the pressure drop to airflow using the Bernoulli equation as outlined by Ajwang et al. (2002). Greenhouse air temperature and relative humidity measurements were achieved using aspirated psychrometers. Two psychrometers were installed in each greenhouse at a height of 1.5 m above ground level. Leaf temperature was estimated using the regression model by Wang and Deltour (1999). Global radiation was measured using solarimeters from Kipp and Zonen Ltd, Delft, Netherlands. For outside global radiation measurement, the solarimeter was positioned at 1 m height. In the greenhouse, the solarimeters were positioned above the plant canopy on the rails. Wind speed measurements were made using a cup anemometer with a measuring range of 0.5-50 m/s from Thies Klima GmbH, Germany. The instrument was mounted on 8 m high mast next to the greenhouse complex in an area free of obstructions. All the instruments were connected to MCU-ITG 1996 data logger developed by the Institute of Horticultural and Agricultural Engineering of the University of Hannover. The data loggers in the greenhouses were connected to one central computer via a RS-485 bus cable. All the data from the sensors were sampled at 15 second intervals and mean values computed at 30-minute intervals were recorded on the computer. Data Analysis A coupled energy and mass balance model of the greenhouse system was built using the Matlab/Simulink toolbox (Mathworks, 1986). Greenhouse ventilation rate was calculated according to Kittas et al. (1997).The wind effect coefficient was assumed to be 0.09 based on literature (Boulard and Baille, 1995; Baptista et al., 1999) Other equations for the model were obtained from standard greenhouse engineering literature The model uses four weather parameters as input variables namely; wind speed, global solar radiation, outside relative humidity and outside air temperature. The effect of the changes 450 in several parameters including the discharge coefficient of screens, leaf area index, and ratio of vents to screen area could be examined using the model. The model outputs include predicted greenhouse air temperature, relative humidity, evapo-transpiration rate, vapour pressure deficit and ventilation rate. Using weather data obtained from the AIT campus in Bangkok between 10th -14th August, 2003, scenario simulations were carried out to examine the effect of discharge coefficient on ventilation rate, temperature and vapour pressure deficit (VPD). It was assumed that the greenhouse had a tomato crop of leaf area index 4. The total opening of the screened area was taken to be 228 m² (same as the actual total screened area on the experimental greenhouse). Data for validation of the energy and mass balance model was obtained from the experimental site during the period between 15th and 29th August, 2003. Measurements were made concurrently in two greenhouses covered with screens of different mesh 78x52 and 40x38 (abbreviated as 78- and 40-mesh respectively in the following paragraphs). Tomato plants were planted in both greenhouses on 10th August 2003 such that leaf area index (LAI) of plants in the two greenhouses were the same during the experimental period. The values of LAI for different growth stages were adopted from the work of Kleinhenz (2003). RESULTS AND DISCUSSION Effect of Discharge Coefficient Table 1 shows a summary of the properties of the insect-proof screens that were determined. Screens with small hole sizes had the smallest discharge coefficients. The lowest discharge coefficient was that of Econet S which is an anti-thrips screen while Econet B which has the largest hole size has the largest discharge coefficient also. Figure 2 illustrates the effect of discharge coefficient on greenhouse ventilation rate. Discharge coefficients above 0.2 generally provided ventilation rates above 0.75 volume changes per minute and can be considered adequate. However, the ventilation rate is strongly dependent on wind speed as is implicit from the fluctuations on the graph. Discharge coefficients of 0.3 and above resulted in ventilation rates of about 1 volume change per minute and above. But given that the nets with discharge coefficients of 0.3 and above are likely to be penetrated by smaller insects like thrips it would not be safe to use them under field conditions. Therefore, to provide adequate ventilation for cooling while preventing the entry of harmful insects into the greenhouse, the discharge coefficients of the openings should be between 0.2 to 0.3. The effects of discharge coefficient on greenhouse air temperature is illustrated in Figure 3. The lowest temperatures are predicted for the highest discharge coefficient i.e. 0.5. On the other hand, when the discharge coefficient is 0.01, the predicted temperature rises significantly depending on the external weather conditions, principally solar radiation and wind speed. A difference in temperature of about 10 oC can be realized between a greenhouse covered with a net of 0.5 discharge coefficient as opposed to a closed greenhouse (discharge coefficient 0.01). Larger discharge coefficients in the range of 0.2-0.5 results in small temperature increases i.e. below 1 oC. The predicted vapour pressure deficit in the greenhouse increased with increase in temperature. The simulation results suggest that closed greenhouses will have higher vapour pressure deficit than open greenhouses during periods of high solar radiation. Model Validation In Fig. 4 it can be observed that the air temperature in the two greenhouses was generally higher than the outside air temperature. Larger differences between the greenhouse air temperature and the outside air temperature is evident during the day. During some periods the difference between inside and outside air temperatures was as high as 5 oC. In the evenings and at night, the recorded inside and outside air temperatures were comparable. The temperatures recorded in 78-mesh greenhouse were generally 451 higher than in the 40-mesh greenhouse during periods of high irradiance. During night time, the differences in temperature between the two greenhouses were minor. Larger differences in temperature were registered during the day time, with the highest difference of about 3 oC between the two greenhouses. Model predictions of the air temperature in the 78-mesh greenhouse were in good agreement with the measured values (Fig. 5). Differences between the predicted and measured values were more pronounced during the day-time. Over-predictions and underprediction of temperatures are evident from the figure suggesting the randomness of distribution of the simulation errors. Both the measured and predicted temperatures in the 78-mesh greenhouse were marginally higher than those in the 40-mesh greenhouse. The result suggests that the discharge coefficients of 0.22 for 78-mesh greenhouse and 0.32 for the 40-mesh greenhouse satisfactorily describe the restriction of air flow in the two greenhouses. In the 78-mesh greenhouse the vapour pressure profiles predicted were higher than in the 40-mesh greenhouse. The higher vapour pressure deficit in 78-mesh greenhouse is attributable to higher temperature in the greenhouse. Higher values of vapour pressure deficit are predicted when plants have small LAI than when the LAI is large. In the day time, the vapour pressure deficit was generally above 2 kPa in both greenhouses. CONCLUSIONS The most notable effect of the anti-insect screens is on greenhouse air temperature. The study has established that the ambient temperature in the Bangkok region is generally above 24 oC during day-time and occasionally fell below this value during the night. Ambient temperatures often exceed 30oC during the day for most periods of the year. With the greenhouse design used in the study and assuming a young tomato crop, the results showed that the use of an anti-thrips net with a discharge coefficient 0.22 can cause a temperature increase of up to 5 oC relative to the ambient, depending on the external climatic conditions. Theoretical simulations using different areas of leaf area index showed that a 2 oC reduction in greenhouse air temperature can be attributed to a full tomato canopy. Thus the increase in temperature in an anti-thrips greenhouse could be as high as only 3 oC after considering the evapo-transpirational cooling effect of a full tomato crop. Generally, tomatoes grow best in temperatures ranging from 20 to 27 oC (Hanson et al., 2000). Fruit setting is poor when average temperatures exceed 30 oC or fall below 10 oC. It can thus be concluded that the adapted greenhouse investigated in this study would require cooling in order to make tomato production efficient. Strategies of reducing the greenhouse air temperature such as the use of white mulches and growing pots, and use of near infrared (NIR)-absorbing plastics should be explored. ACKNOWLEDGEMENTS This study was conducted using a grant from the German Research Council (DFG). The authors are very grateful for the generous support. Literature Cited Ajwang, P., Tantau, H.-J. and von Zabeltitz, C. 2002. Insect screens for integrated production and protection in horticulture: a review of the physical and technical basics. Gartenbauwissenschaften (now European Journal of Horticultural Sciences) 67(2): 45- 49. Baptista, F.J., Bailey, B.J., Randall, J.M. and Meneses, J.F. (1999). Greenhouse ventilation rate: theory and measurement with tracer gas techniques. Journal of Agricultural Engineering Research, 72, 363-374. Boulard, T. and Baille, A. 1995. Modelling of air exchange rate in a greenhouse equipped with continuous roof vents. Journal of Agricultural Engineering Research, 61, 37-48. Fatnassi, H., Boulard, T. and Boiurden, L. 2003. Simulation of climatic conditions in fullscale greenhouse fitted with insect-proof screens. Agricultural and Forest Meteorology 118 (2003) 97-111. 452 Hanson, P., Chen, J.T., Kuo, C.G., Morris, R. and Opena, R.T. 2000. Suggested cultural practices for tomato. International cooperators’ guide. AVRDC pub no. 00508.Taiwan. Kittas, C., Boulard, T. and Papadakis, G. 1997. Natural ventilation of a greenhouse with ridge and side opening: sensitivity to temperature and wind effects. Trans. ASAE 40 (2), 415 – 425. Kleinhenz, V. 2003. Greenhouse tomato leaf development. Research progress report. Protected Cultivation Project, Asian Institute of Technology / University of Hannover. Unpublished. Klose, F. 2002. Investigations of insect-proof screens – measurements and evaluation of air and spectral transmissivities (in German). MSc. thesis, Institute of Horticultural and Agricultural Engineering, University of Hannover. Mathworks (1991). Matlab User’s Guide. The Mathworks Inc., South Natick, MA 01760, USA Mears, D.R. and Both, A.J. 2001. Insect screening and positive pressure ventilation from tropical and subtropical greenhouse facilities. Proceedings of the international symposium on design and environmental control of tropical and subtropical greenhouses. April 15-18, 2001. National Taiwan University, Taichung, Taiwan. Montero, J.I., Munoz, P. and Anton, A. 1997. Discharge coefficients of greenhouse windows with insect-proof screens. Acta Hort. Vol. 443, 71-77. Munoz, P., Montero, J.I., Anton, A. and Giuffrida, F. 1999. Effect of insect-proof screens and roof openings on greenhouse ventilation. Journal of Agricultural Engineering Research 73, 171-178. Wang S. and Deltour, J. 1999. An experimental model of leaf temperature for greenhousegrown tomato. Proc. of the Int. Symposium on Greenhouse Management for Better Yield and Quality in Mild Winter Climates. Acta Hort. 486, ISHS 1999. Sase, S. and Christianson, L.L. 1990. Screening greenhouses – some engineering considerations. Paper No. NABEC 90-201. ASAE / Northeast Agri./Bio. Eng. Conf.. Penn State Univ. July 29 - Aug 1, 1990. Teitel M. 2001. The effect of insect-proof screens in roof openings on greenhouse microclimate. Agricultural and Forest Meteorology 110 (2001) 13-25. von Zabeltitz, C. 1993. Greenhouses and shelter structures for tropical regions. FAO, Rome. 453 Tables Table 1. Physical properties of insect-proof screens. Material *No-Screen Econet S Supplier Hole-Size (mm²) % Light Transmission Discharge Coefficient % Ventilation reduction 70 Ludvig Svensson 0.0196 85 0.5 0.15 Econet F Ludvig Svensson 0.351 88 0.36 28 Econet M Ludvig Svensson 0.18 89 0.31 38 Econet T Ludvig Svensson 0.0525 86 0.22 56 Econet SF Ludvig Svensson 0.2184 85 0.28 44 Econet L Ludvig Svensson 0.36 79 0.36 28 Econet B Ludvig Svensson 4 87 0.48 4 Brinkmann T 0.0682 77 0.23 54 0.2079 88 0.31 38 0.9975 88 0.47 6 Polysack Anti-Virus Howitec BV Howitec BV Howitec BV Polysack RACS 0.2184 80 0.33 34 Polysack Bionet Polysack RACS 0.2132 67 0.33 34 Brinkmann W Brinkmann M 454 Figurese 0.8m 3.7m FANS 5m 4m 4m 4m 4m 4m 0.5m 5m PLASTC FILM INSECT-PROOF SCREEN DOOR Fig. 1. Sketch of the screened experimental greenhouse. 7 6 Air Changes (volumes/minute) 5 4 Cd=0.1 Cd=0.2 Cd=0.3 3 2 1 0 10-Aug 11-Aug 12-Aug 13-Aug 14-Aug Time (Day) Fig. 2. Effect of discharge coefficient on predicted ventilation rate. 455 Cd=0.01 Cd=0.2 Cd=0.5 Cd=0.1 Air temperature (°C) 45 40 35 30 25 20 10-Aug 11-Aug 12-Aug 13-Aug 14-Aug T ime (Day) Fig. 3. Effect of discharge coefficient on predicted greenhouse air temperature. Temperature (°C) 40 Ti-meas78 Ti-meas40 To-meas 35 30 25 20 15Aug 16Aug 17Aug 18Aug 19Aug 20Aug 21Aug 22Aug 23Aug 24Aug 25Aug 26Aug 27Aug 28Aug 29Aug 29Aug Time (Day) Fig. 4. Comparison of measured outside and greenhouse air temperatures. Time (Day) Temperature (°C) 15-Aug 40 35 30 25 20 15 10 5 0 -5 16-Aug 17-Aug 18-Aug 19-Aug Ti-pred Ti-meas dev Fig. 5. Predicted (Ti-pred) vs. measured (Ti-meas) air temperature for 78-mesh greenhouse. dev= difference between predicted and measured temperature. 456
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