MODEL 412 PARTS DIAGRAM PT# 41212 - Cap Screws (8 Req'd) PT# 41210 - Top Cap PT# 41230 - Spring Case Assembly PT# 41208 - Belt Guide (2 Pieces) PT# 205-XX - Belt PT# 41205SA-XX - Spool Assembly - Belt wound on Spool w/ Belt Guide PT# 41205SAB-XX - Spool Assembly w/ Belt End Screw, & Lock Clip (Specify Belt Color & Length when ordering - 15',20',or 25') PT# 204 - Belt End w/ Screw & Lock Clip PT# 216 - Lock Clip PT# 41231 - Brake Assembly (Also Called Bottom Cap) PT# 41206 - Spool PT# RHA412-XXxx - Complete Replacement NOTE: Additional Mounting Plates (PT# WP412, WP412M, & WP412V) and Wallmount Receiving Ends (PT# RE) are also available. (All Internal Parts w/out 41212 & 41210) (Specify Belt Length & Color) MODEL 412 DISASSEMBLY INSTRUCTIONS Requires a flat head & philips head screwdriver DISASSEMBLY INSTRUCTIONS FIGURE 1 1. Hold unit so non-label side is up & remove four Bottom Cap Screws. 2. Turn unit over to remove four Top Cap Screws & lift off Top Cap. 3. Press down on Spring Case with thumbs, while pulling up on outer metal body to slide guts Spring Case out of case half way. ge Wed press down on Spring Case while carefully lifting the outer metal body completely up and PUSH FIRMLY w/ screwdriver to remove wedge off. CAUTION: Belt will unwind and spin from tension, Be careful of spring! 5. Separate Spring Case from Spool by pulling apart. 6. Use a flat screwdriver to separate Spool from Brake Assembly by prying 7. Unwind Belt from Spool. (If replacing Belt) Spool Brake Assembly (AKA: Bottom Cap) 8. Fig 1: Use a flat screwdriver to separate the Belt from the Spool by pressing firmly in the slot where the Belt is coming out of. Questions or recommendations? We’d Love to hear them! Call or email us: 720 Old Willets Path, Hauppauge, NY 11788 Phone: 800-585-7750 or (631) 582-8600 Fax: (631) 582-8980 Email: [email protected] www.visiontron.com BELT 4. CAUTION: Spring Case has a sharp metal piece that can cut you!! Use one hand to MODEL 412 ASSEMBLY INSTRUCTIONS Requires a flat head & phillips head screwdriver FIGURE 2 Slotted tip UP. Feed Belt through Right when bottom notch is left. Lock Clip is DOWN! 3/4" Fold Bottom notch open to left. FIGURE 3 AT ROT ISE CKW CLO L O O E SP 1. Fig 2: Hold Spool so top slot is up and bottom notch is open to the left. IMPORTANT: Make sure Belt Lock at far end of belt is down. Feed Belt through slot on right of Spool. 2. Fig. 2: Place Wedge about 3/4" in from end of Belt and fold Belt over Wedge. 3. Fig 2: Feed Wedge and Belt back into slot on Spool and pull tightly to secure Belt on Spool. 4. Fig. 3: Spin Spool CLOCKWISE to wind Belt. WIND BELT TIGHTLY. 5. Align notch in bottom of Spool with tab in center of Brake Case Assembly and press Spool on Brake Assembly. *Ensure case is completely attached by pressing firmly together. 6. Place metal body on table so orientation matches Fig. 4 w/ lock hole on left. 7. Turn Spool Assembly upside down so Brake is on top. Slide Belt Guide in slot of body while inserting Spool assembly into metal body. 8. Rotate Bottom Cap so notches face body mounting legs. Secure with 4 screws. 9. Flip unit over & insert small Belt Guide filler piece into body slot w/ angle facing up. 10. Spin top of Spool to wind Belt tightly on Spool, then push Spring Case on top of Spool. 11. Align the pins on bottom of Top Cap w/ holes in top of Spring Case & press the Top Cap on. * Screw holes most likely won’t line up. 12. Use force to rotate Top Cap CLOCKWISE three full rotations (12 Clicks). *MUST TURN CLOCKWISE OR SPRING WILL BREAK!! 13. Continue to turn Top Cap CLOCKWISE until screw holes in Top Cap align with body holes. Screw in the four Cap Screws. 14. Remount Unit on mounting bracket & pull Belt to ensure working order. Top View w/ slotted tip of spool facing up FIGURE 4 Lock hole on left Mounting legs away from worker Notches in Bottom Cap match Legs Questions or recommendations? We’d Love to hear them! Call or email us: 720 Old Willets Path, Hauppauge, NY 11788 Phone: 800-585-7750 or (631) 582-8600 Fax: (631) 582-8980 Email: [email protected] www.visiontron.com REV. 12/06
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