® Keystone Step-by-Step Instructions Mailbox Column ® from concept to reality Units used: DETAIL "A" OPTION #2 111 Mailbox Notes: DETAIL “A” 222 333 Sem This is an advanced • Use a semi rigid type of backing material such as a do-it-yourself project. back non-expandable spray foam as a form for the concrete grouting • Cut Country Manor units as needed to accommodate Plac various mailbox sizes of co arou OPTION #1 3" Cap Mailbox built into column with concrete grout to fill voids if needed Use ope Name plate is attached flush to pillar DETAIL "A" 30" x 30" Keystone Country Manor column OPTION #2 Finished grade Mailbox Notes: 12" • Use a semi rigid type of backing material such as a non-expandable spray foam as a form for the concrete grouting • Cut Country Manor units as needed to accommodate various mailbox sizes A” 1 Difficulty Level : Advanced 3" Cap Mailbox Notes: • Use a semi rigid type of backing material such as Mailbox built into column with a non-expandable spray foam as a form for the concrete grout to fill voids concrete grouting • Cut Country Manor units as needed to accommodate various mailbox sizes Semi-rigid type of backing material Place a 4" band of concrete grout around mailbox 6" First course embedment 6" Unreinforced concrete or crushed stone leveling pad Use small blocks to create opening to fit mailbox if needed Name plate is attached flush to pillar 30" x 30" Keystone We’d love to see photos of your finished projects! Please email them to [email protected] with a subject of Step-by-Step. Country Manor column Copyright Finished © Keystonegrade Retaining Wall Systems, Inc. • A CONTECH Company Semi-rigid type of 4444 West 78th Street • Minneapolis, MN 55435 backing material (952) 897-1040 • www.keystonewalls.com Place a 4" band Sem back Plac of co arou Use ope Keystone Step-by-Step Instructions ® Mailbox Column from concept to reality Fill column center core with clean crushed stone 12" Finished grade 6" First course embedment DETAIL "A" OPTION #2 Fill column center Step 1 : Prepare the location core with clean crushed stone After selecting your location, measure the required 42" x 42" square for a 30" x 30" column. Remove dirt from inside the 42" square until the hole is 12”DETAIL deep, level “A” #1 base. the bottom and prepare it forOPTION a rock 6" Unreinforced concrete or crushed stone leveling pad DETAIL "A" OPTION #2 Mailbox 3 : Install the first course Step 2 Notes: : Construct the leveling pad Mailbox Notes:Step Semi-rigid type of Semi-rigid type of • Use a semi rigid type of backing material such as a • Use a semi rigid type of backing material such as a the first place the units as backing material For Add 3” of crushed stone. Level and backing material non-expandable spray foam as acourse, form for the concrete grouting non-expandable spray foam as a form for the concrete grouting • Cut Country Manor units as needed to accommodate illustrated above. The units should be Place a 4" band compact with a units hand tamper. Repeat one • Cut Country Manor as needed to accommodate Mailbox various mailboxPlace sizes a 4" band various mailbox sizes of concrete grout centered within the 42" square and placed of concrete grout time to complete the 6" leveling pad. Use around around mailbox Fill column center grade. Check front to backmailbox 6" below finished illustration above as DETAIL a guide.“A” core with clean 3" Cap 3" Cap OPTION #1 stone andcrushed side to side to make sure the column is level. Adjust ascreate necessary with sand. Use small blocks to Use small blocks to Mailbox built into column with concrete grout to fill voids if needed DETAIL "A" OPTION #2 Fill column center Use this block configuration for courses 2, 4, & 6. 12" • Use a semi rigidstone type of backing material such as a crushed non-expandable spray foam as a form for the concrete grouting • Cut Country Manor units as needed to accommodate various mailbox sizes Place a 4" band of concrete grout around mailbox 3" Cap Mailbox built into column with concrete grout to fill voids if needed Step 4 : Install the Name second plate course is attached of flush Place two ¼" wide strips Keystone to pillar Kapseal adhesive completely around 30" x 30" Keystone the first course approximately 3" away Country Manor column from the edge of the units. Place the Finished grade second course of units on top of the first course as illustrated above. Apply Keystone Kapseal as before. Continue 6" First course to build the column, alternating course embedment layouts as indicated. 6" Unreinforced concrete Note: It is suggested that you dry fit the second or crushed stone pad before course and each course of blocksleveling thereafter you apply the adhesive, to ensure you have the correct orientation and correct blocks. Use small blocks to create opening to fit mailbox Mailbox built into column with opening to fit mailbox concrete grout to fill voids if needed Name plate is attached flush to pillar Name plate is attached flush to pillar 30" x 30" Keystone Country Manor column 30" x 30" Keystone Country Manor column Finished grade Semi-rigid type of backing material 12" Mailboxcore Notes: with clean Use this block configuration for courses 1, 3, 5, & 7. Mailbox 6" First course embedment 6" Unreinforced concrete or crushed stone leveling pad 4" Step 5 : install the first mailbox course After completing the seventh course, you are ready to build the mailbox layer. Place the units as illustrated and secure with Kapseal. Use a semi-rigid backing material, (e.g. a Semi-rigid type of spray foam) to create a seal non-expanding backing material 4" behind the face of the mailbox. Then fill Place a 4"the band around mailbox with grout so that it’s Mailbox of concrete grout around mailbox flush with the mailbox face. Make sure that the mailbox opens and closes freely. Grout may require weatherproofing or sealant Use small blocks to create depending on the type that is used. opening to fit mailbox opening to fit mailb 4" Semi-rigid type ofFinished grade backing material Semi-rigid type of backing material Place a 4" band of concrete grout around mailbox Place a 4" band Mailbox of concrete grout around mailbox 6" First course embedment 6" Unreinforced concrete or crushed stone Use small blocks to create opening to fit mailbox leveling pad Use small blocks to opening to fit mailb 4" Step 6 : Install the second mailbox course Install the second mailbox layer as illustrated above and secure with Kapseal. Fill in around mailbox as described in step 5. Finish with the capping option of your choice. We recommend a 3" solid cap stone that measures approximately 36" square. Center and secure in place with Kapseal. 4" Note: The long side of the large unit will always face the outside of the pillar. Inner column produces a 10" x 10" center core. Copyright © Keystone Retaining Wall Systems, Inc. • A CONTECH Company 4444 West 78th Street • Minneapolis, MN 55435 (952) 897-1040 • www.keystonewalls.com
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