Proceedings of the 7th International Conference on Gas Hydrates (ICGH 2011 ), Edinburgh, Scotland, United Kingdom, July 17-21, 2011. MODELING OF METHANE AND PROPANE HYDRATE FORMATION KINETICS BASED ON CHEMICAL AFFINITY Farshad Varaminian Department of Chemical Eng., Engineering Faculty, Semnan University, Semnan, IRAN Amir Abbas Izadpanah Department of Chemical Engineering, Engineering Faculty, Persian Gulf University, Bushehr, IRAN ABSTRACT In this study, experimental data on the kinetics of methane and propane hydrate formation at constant volume were collected. The experiments were carried out in a batch reactor at different temperatures and pressures. The chemical affinity was used for the modeling of hydrate formation rate in a constant volume process. In this method, the system was considered as classical thermodynamic or macroscopic view. The results show that this method can predict constant volume experimental data well for both crystals I and II hydrate former. Keywords: Chemical affinity, Methane, Propane, Formation kinetics, Gas hydrates NOMENCLATURE a: chemical activity A: chemical affinity Ar : constant of proportionality : stoichiometric coefficient of reaction A T ,V : affinity decay rate in constant temperature Subscripts: A: initial condition for hydrate formation B: final condition for hydrate formation i: arbitrary component j: arbitrary data point and volume K: equilibrium constant n: number of mole of gas that occupied the cavities n w : number of water molecules NH: number of hydrate forming gas Ncav : number of cavities in hydrate structure P: pressure Q: amount of equilibrium constant in nonequilibrium conditions R: universal gas constant t: time t k : time required to get equilibrium conditions. T: temperature V: volume Z: compressibility factor Greek letters: : chemical potential Q : extent of reaction based on mole t i : extent of reaction based on time INTRODUCTION Gas hydrates are crystalline solids. They are composed of polyhedra of hydrogen bonded water molecules. The crystalline structure forms cages that contain at most one small guest molecule. At low temperature close to freezing point of water and high pressure, these guest molecules, which are a large variety of gases or volatile liquids, can form gas hydrates when they came into contact with water under certain conditions Many different thermodynamic models have been suggested for predicting hydrate equilibrium conditions [1, 2],but more studies must be done Corresponding author: Phone: +98-231-3354100(3370) Fax: +98-231-3354092 E-mail: [email protected] about their formation and decomposition rate. There are many different views about the hydrate formation process. A semi-empirical model was proposed for the gas consumption rate [3,4]. Later an intrinsic kinetics model for hydrate growth, with only one adjustable parameter, was formulated [5]. Hydrate formation is also proposed by nucleation and growth processes. It is very difficult to distinguish between nucleation and growth rate since both processes occur simultaneously. Many researchers work on different models which heat and mass transfer are control mechanisms [6,7] but because of the complexity and stochastic nature of the process, a model is needed that uses initial and final conditions of the process to predict the formation rate. In this work, the chemical affinity was used for modeling hydrate formation rate in a constant volume process. More over an experimental setup wa s set up to collect hydrate formation data. MATERIALS AND PROCEDURES The experiments were done in a system which consist of a reactor, a shell for heat transfer and a data acquisition system. A schematic of apparatus is shown in Fig. 1 and detail description of apparatus and procedure are given in [8]. equilibrium A 0 , and in any state in which the reaction proceeds spontaneously A 0 . Classically, the chemical potential i of component i in any arbitrary state can be related to its chemical potential i in some standard state by an equation of the form 0 i i i i0 RT ln ai i (2) where R is the gas constant and a i is the activity of component i . Equation (2) can be expressed in terms of affinity by substituting from equation (1) to yield A A 0 RT ln a i i i (3) where A 0 is the affinity of the reacting system if the components are in their standard state and A is only a function of temperature. If an activity ratio Q is defined as Q a i i (4) i then equation (4) can be rewritten as A A0 RT ln Q (5) at reaction initiation Q 0 , so that A ; while at equilibrium A 0 , so that A 0 R T ln K , where K is the thermodynamic equilibrium constant. Substituting for A 0 in equation (5) yields A RT ln Q (6) where Q Q K . By definition, the value of Q is limited to the range 0 Q 1 ; and its standard Figure 1 Experimental setup, hydrate formation apparatus MODELING Chemical affinity Chemical affinity A , is defined as a generalized driving force for chemical reactions as [9]: A i i i (1) where i is the chemical potential of component i. According to this definition, at state value Q0 is equal to 1 K . Hence, Q is a dimensionless measure of the extent of reaction from A to A 0 . Accordingly, for any chemical reaction proceeding spontaneously in a closed system of fixed volume V and at constant temperatureT , the affinity decays towards zero, so that A T ,V 0 (7) A where A T ,V is the affinity decay rate. t T,V The calculated values of A T ,V were correlated with various functions of elapsed time t i by a regression analysis to determine the best data fit. However as soon as the reciprocal-time relationship was examined it was apparent that A T ,V wa s inversely proportional to the elapsed time [10] A T ,V 1 t I (8) = 0 at the equilibrium (or end Because of A T ,V of reaction), the intercept ( I ) must depend on the time of achieving the equilibrium ( t K ) and it can rearrange the Eq. (8) to: A T ,V Ar 1 1 t t K (9) where Ar is a constant of proportionality, and denotes the affinity rate constant. In order to directly correlate the calculated values of the chemical affinity with the measured values of the elapsed time Eq. (9) must be integrated, which yields Ai Ar ln ti . exp 1 ti (10) t where t i i t is similar to Q , and the extent K of reaction t i is limited to the range 0 ti 1 . However the value of t i must be known to correlate empirical data by Eq. (11) so as to determine the value of t K , but t i itself depends on t K . This obstacle was overcome by generating values of t K by an iterative subroutine [11]. Hydrate formation modeling As shown in Fig.2 the experimental conditions for hydrate formation must be far away from the 3phase equilibrium curve (like point A). In a constant volume – constant temperature experiments after the formation of hydrate crystals; pressure decreases gradually because of gas consumption and the final pressure must be equal to Peq (point B). At this point, hydrate formation stops and the system reaches equilibrium. In this research, the main assumption is that there is similarity between hydrate formation and chemical reaction in constant T and V conditions. Both processes progress until they reach equilibrium conditions. Then we supposed that hydrate formation is a chemical reaction similar to the following [12]: NH NH ni gi nwH 2 O gi .nw H2 O N cav i1 cav Nn i 1 i (11) where ni N cav , nw are stoichiometric coefficients of reaction for hydrate formation gas and water respectively. For calculating of affinity in different conditions we must measure the extent of reaction with time by using the pressure of gas in each elapsed time. As shown in Fig. 2, the amount of total gas consumed during hydrate formation is equal to n A nB and the extent of reaction can be obtain from (12) To calculate the number of moles of gas by using measured pressure at system condition, we can use an equation of state to calculate the compressibility of gas phase and then calculate the number of gas moles as n PV Z RT (13) Now, the Eq. (12) can be rewritten as Q PA Z A Pi Z nA n n A n B PA Z A PB Z B (14) and we obtain affinity for each time by the formula (15) A RT ln i Qi By plotting Ai versus ln ti . exp 1 ti , we can obtain Ar ,t K . Figure 2 Hydrate formation condition in constant P A C Pini Peq B Hydrate 3 phase Equilibrium Curve Texp temperature RESULTS AND DICUSSION T The results at different temperatures and at initial experimental pressure are shown in Figs. 3-7 for methane and Figs. 8-10 for propane (because of simplicity the letter q was shown for t i in these figures). Compressibility of gas phase wa s calculated by PR equation of state. As we have seen there is a linear relation between data. The experiments were done for methane at temperatures 274, 276, 278, 280, 282 K and for propane at temperatures 274, 275, 276 K with different initial pressures. The calculated Ar , t K are given in Table 1 for methane and Table 2 for propane. Figure 6 Affinity versus ln ti .exp 1 ti methane at 280 K and different initial pressures. Figure 7 Affinity versus ln ti .exp 1 ti Figure 3 Affinity versus ln ti .exp 1 ti for for for methane at 282 K and different initial pressures. methane at 274 K and different initial pressures. Figure 8 Affinity versus ln ti .exp 1 ti for propane at 274 K and different initial pressures. Figure 4 Affinity versus ln ti .exp 1 ti for methane at 276 K and different initial pressures. Figure 9 Affinity versus ln ti .exp 1 ti for propane at 275 K and different initial pressures. Figure 5 Affinity versus ln ti .exp 1 ti for methane at 278 K and different initial pressures. 274 274 274 275 275 275 276 Figure 10 Affinity versus ln ti .exp 1 ti for propane at 276 K and initial pressure. Pinitial Bar Ar J mol t K Sec 274 45.13 274 274 276 276 276 276 276 278 278 278 280 280 280 282 282 54.89 69.16 45.20 55.11 69.89 79.25 87.40 56.35 71.63 78.71 71.63 81.36 88.84 82.68 90.68 -3982 -3894 -3900 -5023 -4051 -6331 -5753 -4700 -4049 -4556 -3074 -3951 -3963 -4163 -4157 -4118 2353 2392 2254 2341 2231 1274 1363 1827 2949 2818 3197 4068 3585 3414 4763 3711 Texp K Table 1. Calculated parameters of model for methane at different conditions Texp K 274 Pinitial Bar Ar J mol t K Sec 2.84 -9700 10267 3.38 4.00 4.28 3.39 4.08 4.28 4.43 -9543 -9989 -10000 -10732 -11876 -9048 -9390 6936 5061 6410 12977 10325 9890 15800 Table 2. Calculated parameters of model for propane at different conditions The variation of the reactor pressures with time wa s ca lculated using averaged Ar , t K for each temperature from results in Table 1 and Table 2 for the experiments. In these experiments, the variation of the pressures in the hydrate formation reactor with time wa s measured and shown in Figures 11(a to q) for methane and 12(a to h). Figs. 11 and 12 demonstrate that there is a good agreement between calculated results and experimental data at low pressure near the 3-phase equilibrium curve in most experiments. However for the high pressure experiments, such agreements exist at the beginning of the experiments. It can be observed from high pressure experiments that the final pressure of the reactor is not Peq (point B in Fig.2). Theoretically, the final pressure must be equal to the pressure of point B. We know if the conditions of hydrate formation were far from equilibrium (high driving force or high initial pressure) the nuclei from crystallization would become very small and the rate of hydrate formation would be high, then a large amount of hydrates would form in a short time. If the mixing of the reactor were not sufficient (in our experiments mixing is prepared by movement of mercury in the reactor), hydrates wo uld aggregate in the gas-liquid inter-phase and reduce the mass transfer area and the kinetics of hydrate formation would be affected by mass transfer of gas into liquid. These are the mainsprings of the differences between experimental and modeling results at high initial pressures and if there was a good mixing within the reactor, the agreement of model will be good. We ignored the last data of experiments that don’t get the Peq in each experiments and calculation of Ar and tk was based on the first rate data. Also this model can be applied for crystals I and II gases. Methane T=274K,P=45.13bar,Peq=29.5bar 46 44 Methane T=276K,P=79.25bar,Peq=35.67bar 80 calculated experimental calculated experimental 75 42 70 65 38 36 P(bar) P(bar) 40 34 32 45 0 500 1000 1500 2000 2500 40 ti(sec) Figure 11.a Calculated and experimental rate data for methane (T=274 K and Pinitial=45.13 bar) 70 35 0 500 1000 1500 2000 2500 ti(sec) Figure 11.g Calculated and experimental rate data for methane (T=276 K and Pinitial =79.25 bar) Methane T=274K,P=69.16bar,Peq=29.5bar calculated experimental 65 Methane T=278K,P=71.63bar,Peq=43.3bar 75 60 P(bar) 55 50 30 28 60 calculated 55 70 50 65 experimental 45 P (bar) 60 40 35 50 30 25 0 55 500 1000 1500 2000 45 2500 ti(sec) Figure 11.c Calculated and experimental rate data for methane (T=274 K and Pinitial =69.16 bar) 55 Methane T=276K,P=55.11bar,Peq=35.67bar calculated experimental 40 0 500 1000 1500 ti(sec) 2000 2500 3000 Figure 11.j Calculated and experimental rate data for methane (T=278 K and Pinitial =71.63 bar) 90 Methane T=278K,P=87.96bar,Peq=43.3bar calculated experimental 85 50 80 70 P(bar) P(bar) 75 45 65 60 40 55 50 35 0 45 500 1000 1500 2000 2500 ti(sec) Figure 11.e Calculated and experimental rate data for methane (T=276 K and Pinitial =55.11 bar) 40 0 500 1000 1500 2000 2500 ti(sec) Figure 11.l Calculated and experimental rate data for methane (T=278 K and Pinitial =87.96 bar) Methane T=280K,P=81.36bar,Peq=52.7bar 85 calculated experimental 80 Propane T=274K,P=3.38bar,Peq=1.95bar 3.6 calculated experimental 3.4 3.2 75 P(bar) P(bar) 3 70 65 2.8 2.6 2.4 60 2.2 55 2 50 0 500 1000 1500 2000 ti(sec) 2500 3000 3500 4000 Figure 11.n Calculated and experimental rate data for methane (T=280 K and Pinitial =81.36 bar) 1.8 0 1000 4000 ti(sec) 5000 6000 7000 8000 Propane T=274K,P=4bar,Peq=1.95bar 4 calculated experimental 85 3000 Figure 12.b Calculated and experimental rate data for propane (T=274 K and Pinitial =3.38 bar) Methane T=280K,P=88.84bar,Peq=52.7bar 90 2000 calculated experimental 3.5 80 3 70 P(bar) P(bar) 75 65 2.5 60 2 55 50 0 500 1000 1500 2000 ti(sec) 2500 3000 3500 4000 Figure 11.o Calculated and experimental rate data for methane (T=280 K and Pinitial =88.84 bar) Methane T=282K,P=90.68bar,Peq=64.6bar 95 1.5 0 2000 3000 4000 ti(sec) 5000 6000 7000 Figure 12c Calculated and experimental rate data for propane (T=274 K and Pinitial =4.0 bar) calculated experimental 90 1000 Propane T=275K,P=4.08bar,Peq=2.4bar 4.5 calculated experimental 85 4 P(bar) P(bar) 80 75 3.5 70 3 65 60 0 500 1000 1500 2000 ti(sec) 2500 3000 3500 4000 Figure 11.q Calculated and experimental rate data for methane (T=282 K and Pinitial =90.68 bar) 2.5 0 2000 4000 6000 ti(sec) 8000 10000 12000 Figure 12.f Calculated and experimental rate data for propane (T=275 K and Pinitial =4.08 bar) Propane T=276K,P=4.43bar,Peq=3bar 4.5 calculated experimental P(bar) 4 3.5 3 0 2000 4000 6000 8000 ti(sec) 10000 12000 14000 16000 Figure 12.h Calculated and experimental rate data for propane (T=276 K and Pinitial =4.43 bar) CONCLUSIONS There are many models in literature for gas hydrate formation that using a microscopic driving force like mass transfer from gas phase to water or heat transfer between solid particles and the bulk of liquid. 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