Solid State Communications 129 (2004) 199–204 www.elsevier.com/locate/ssc Specific heat and thermal conductivity of low-stress amorphous Si – N membranes B.L. Zink*, F. Hellman Department of Physics, University of California, La Jolla, San Diego, CA 92093, USA Received 20 November 2002; received in revised form 21 July 2003; accepted 25 August 2003 by R.C. Dynes Abstract We present values of the specific heat and thermal conductivity from 3 – 300 K of low-stress amorphous silicon-nitride thinfilms determined from measurements using a membrane-based microcalorimeter. The thermal conductivity has a temperature dependence often seen in amorphous solids, but the magnitude is large, with the expected plateau occurring at significantly higher temperatures than seen in other amorphous systems. Specific heat measurements show that the expected ‘peak’ in the vibrational spectrum also occurs at relatively high temperatures. The estimated phonon mean-free-path at 300 K is <5 Å, comparable to the inter-atomic spacing, as seen in other amorphous solids. Below < 20 K the mean free path is comparable to or exceeds the thickness of the membrane, indicating that surface scattering dominates the thermal transport. This surface scattering is found to be either specular or diffuse, depending on details of the membrane processing, which affects both the thermal conductivity and specific heat below 10 K. q 2003 Elsevier Ltd. All rights reserved. PACS: 65.60. þ a; 66.70. þ f Keywords: A. Thin films; A. Disordered systems; D. Heat conduction 1. Introduction The long history of research on thermal properties of amorphous solids details remarkably similar behavior for a wide range of disordered materials but no comprehensive picture of the physical origins of these similarities. Disordered solids have low thermal conductivity, k; compared to crystals, with a plateau generally around 10 – 50 K above which k continues to increase with temperature, similar temperature dependence and magnitude below < 10 K, and k / T 1:8 below 1 K [1 – 4]. The T , 1 K behavior is currently best understood and is believed to be caused by phonons scattering off two-level tunneling states of incompletely understood physical origin. Two features are nearly universally observed in the specific heat, C; of amorphous materials. The first is a linear * Corresponding author. Tel.: þ1-303-497-4320; fax: þ 1-303497-3042. E-mail address: [email protected] (B.L. Zink). 0038-1098/$ - see front matter q 2003 Elsevier Ltd. All rights reserved. doi:10.1016/j.ssc.2003.08.048 term at T , 1 K due to a constant density of the two-level state systems which also dominate phonon scattering and lead to the characteristic behavior of k at these temperatures [1,4]. The second is a broad peak or bump in C=T 3 vs. T which occurs at the same temperature as the plateau in k: The height of this peak, Pc ; also scales with the temperature 21:6 [5]. This bump at which it occurs, Tmax ; so that Pc / Tmax and the corresponding plateau in k indicate a large density of relatively low-energy vibrational states, but the physical origin of the scaling behavior is not yet understood. There has been some success explaining these phenomena within the general concept of a soft potential and/or interacting defect model, which attempts to fit the C=T 3 peak, the k plateau and the T , 2 K tunneling states together in a single model. These modeling efforts are still controversial and the details of the models and the underlying microscopic mechanisms are not yet universally accepted. Amorphous silicon nitride membranes are the key structure in thin-film microcalorimeters which have proven in recent years to be a powerful tool for measuring C and k 200 B.L. Zink, F. Hellman / Solid State Communications 129 (2004) 199–204 of thin films and other small samples over a wide temperature range [6– 10]. Recent investigations of membrane microcalorimeters include computer simulations [11] which provide a detailed understanding of the heat flow, allowing extraction of the k and C of the a-Si –N membrane from measurements of the microcalorimeter. There have been several previous measurements of the thermal conductivity of a-Si –N which are limited either to T . 60 K [12– 15] or to T , 10 K [16] and show values strongly dependent on the method used to grow the films. Specific heat data has been reported only for sintered bulk samples of Si – N compounds which are mostly polycrystalline [17 – 20]. To our knowledge there are no measurements of C or k of a-Si– N in the 10 – 50 K range where the pleateau in k and peak in C=T 3 are expected. With our technique we can present k and C measured on the same sample over a wide temperature range, avoiding uncertainties introduced by variation between preparation methods. In this paper we first describe the growth and preparation of the a-Si– N membrane. We then describe the methods used to extract the specific heat, CSi2N ; and thermal conductivity, kSi2N ; from 3 – 300 K, and compare the results obtained from several calorimeters to the C and k of other amorphous materials. We further analyze our data to determine the phonon mean free path in the membrane as a function of temperature. This allows us to examine the role of surface scattering in the thermal transport in the a-Si– N membrane. 2. Experiment The a-Si– N film is grown by low pressure chemical vapor deposition (LPCVD) onto silicon-dioxide coated Si wafers. The a-Si– N is grown at 835 8C using ammonia (NH3) and dicholorosilane (SiH2Cl2) reagent gases. The residual stress is related to the ratio of Si to N in the deposited film, and is controlled by adjusting the NH3:SiH2Cl2 ratio in the furnace during deposition. If the stress is low, the film forms a free-standing membrane when the Si substrate is removed from beneath it by etching in KOH. Low-stress a-Si– N films are approximately 50 at.% Si and 50 at.% N, which is silicon-rich compared to the stoichiometric compound Si3N4 [21,22]. Typical growth rates for this process are <45 Å/min. The film thickness is measured with optical interferometry, and is typically between 1800– 2200 Å. The uniformity in thickness across the surface of a single wafer is normally very good, with deviations #20 Å. The silicon-dioxide underlayer is either grown from the wafer using a wet oxidization process at 1000 8C (often called a thermal oxide) or deposited by LPCVD at 450 8C (commonly referred to as low-temperature oxide, LTO). The LTO can be made thicker (1.5 mm), but the thermal oxide is flatter and less porous (thicknesses are 4000– 6000 Å). After the a-Si– N layer is deposited, a 500 Å thick Pt layer is sputtered and patterned into leads, heaters and hightemperature thermometers. For measurements below 50 K we use amorphous Nbx – Si12x thermometers which are patterened on the membrane using a Cu lift-off procedure. A 0.25 £ 0.25 cm2, ,2000 Å thick thermal conduction layer on the center of the membrane keeps the heater, thermometers and sample isothermal. The heat capacity, c; of the microcalorimeter is the result of contributions from the a-Si– N membrane, the thermal conduction layer (typically Al, Cu, or Au), the Pt leads, heater and thermometer, and the a-NbxSi12x thermometers. The contribution of the Pt, conduction layer and a-NbxSi12x must be determined and subtracted from c to obtain cSi – N : An example is shown in Fig. 1. This figure shows the total measured heat capacity for a microcalorimeter, and the various contributions. The dominant contribution for most temperatures is the metallic thermal conduction layer (an Al layer for the calorimeter shown in Fig. 1). The inset shows the same plot at low temperatures on a log scale. The heat capacity of the a-NbxSi12x is approximately an order of magnitude smaller than that of the metal layers and is not shown in the inset. The area of each of the features contributing to c is precisely known from the photolithography; the thickness is determined either by profilometry or inferred from growth parameters and comparison to neighboring devices. We used literature values for the specific heat of Al, Cu, and Pt [23,24] and approximated the specific heat of a-NbxSi12x with a similar composition of a-YxSi12x [25]. Calculating the contribution to c of the conduction layer, heater and thermometers is straightforward, Fig. 1. The total heat capacity of the microcalorimeter, and the contributions which were subtracted to give cSi2N : The error on the measurement is <2% based on uncertainty in calibration of the thermometers on the membrane. The inset shows the same data to 20 K on a log scale. This microcalorimeter’s a-Si –N membrane was grown on a LTO underlayer. B.L. Zink, F. Hellman / Solid State Communications 129 (2004) 199–204 as these features are isothermal to good accuracy and therefore contribute 100% of their heat capacity. The contributions of the Pt leads and the a-Si – N membrane are more complicated, as a thermal gradient exists across these features. 2d heat flow simulations [11] indicate that 24% of the two-dimensional a-Si –N membrane outside the sample area and 30% of the approximately one dimensional Pt leads contribute to c: The contributions of the Pt and a-NbxSi12x features are small compared to the membrane and thermal conduction layer, and any error resulting from deviations of the real material’s specific heat from the values used here is negligible. Subtracting these contributions results in a heat capacity of a-Si– N, cSi2N (in J/K), which is converted to CSi2N (in J/g K) using the geometry of the aSi – N (100% of the 0.25 £ 0.25 cm2 central sample area þ 24% of the ((0.5 £ 0.5) 2 (0.25 £ 0.25)) cm2 membrane border area) and a density r ¼ 2:9 g=cm3 [14,16]. Measurements of devices using different metals for the conduction layer (Al, Cu, Au) give the same values of C for a-Si– N, giving confidence in this method of extracting the specific heat of the silicon-nitride [25]. Fig. 2 shows the thermal link, K (in W/K), connecting the central area of the membrane to the Si frame. K is determined from a steady-state measurement of DT resulting from heating power P dissipated in the heater on the membrane; K ¼ P=DT: At low temperature K has contributions only from the Pt leads and a-Si– N membrane. However, above 100 K heat losses from radiation must be subtracted (a procedure we describe at length in another publication [8]). The contribution of the Pt, KPt ; is determined from the Wiedemann – Franz law ðk=s ¼ L0 TÞ where s is the electrical conductivity, determined for each calorimeter by measuring the resistance of the Pt heater. The Pt films used here for leads and heater are deposited at room temperature in a relatively poor vacuum and hence are “dirty.” Using the Wiedemann – Franz law to determine their contribution to K introduces an uncertainty of < ^ 15% in KPt [26,27] that dominates the uncertainty in KSi2N between approximately 20 K (where the Pt film reaches its residual resistivity limit) and 100 K (where the uncertainty in the radiative contribution dominates). Correcting for radiation and subtracting KPt gives KSi2N : The thermal conductivity is given by kSi2N ¼ KSi2N =at where t is the film thickness determined by optical interferometry and a ¼ 10:33 is a geometry factor given by the heat flow simulations [11] for this 2d square membrane. 3. Results Fig. 3 shows C of low-stress a-Si– N in J/g K vs. T, extracted from several calorimeters, some with Al and some with Cu conduction layers. C of vitreous silica is shown for comparison [2]. We have chosen to show C plotted in units 201 Fig. 2. The measured thermal link, K of the microcalorimeter (open circles) shown with the contributions from radiation and from the elements of the device. The contribution of the a-Si-N membrane (here grown on thermal oxide) is the result of subtracting these contributions from Ka. The high T error is dominated by the uncertainty in the radiation term. Below 100 K the error is < 5%, dominated by uncertainty in kPt of J/g K both because it is the most common unit used for amorphous materials and because it is the least ambiguous for these non-stoichiometric materials. For reference, the per average atomic weight (g/mol-average-atom, often called g-atom) is 21 for a-Si – N and 20 for SiO2, and the respective densities are 2.9 and 2.2 g/cm3. Plotting in units of J/g-atom K would somewhat reduce the difference between SiO2 and a-Si – N seen in Fig. 3, but the largest difference is due to the enormously different Debye temperatures of these two materials. The inset shows the same plot for three microcalorimeters at low T: The error bars indicated are dominated by the uncertainty in the thickness of the conduction layer, and are 15– 20% below 4 K, and ,10% at higher T: The results for all samples are within these error bars at all but the lowest temperatures. Below 6 K, membranes grown on thermal oxide have C which is as much as 5 times larger than the C for membranes grown on LTO [28]. Fig. 4 shows the low-stress a-Si – N data on a log – log C=T 3 vs. T plot. Our experimental results (B, a-Si– N grown on LTO, X, a-Si –N grown on thermal oxide) are compared to results for several sintered bulk crystalline Si3N4 samples (open symbols [17 – 19]), and a sintered Si3N4 nominally crystalline sample which the authors state is dominated by the presence of a glassy phase ( £ ’s [20]). The vitreous silica data is also shown. The solid line is the Debye function for crystalline Si3N4 ðQD ¼ 1130 KÞ [17]. The short dotted line near the y-axis indicates the low temperature value of a Debye specific heat calculated for a-Si– N using the density of atoms, which we estimate from the mass density ðr ¼ 2:9 g=cm3 Þ and an average molar mass (21 g/mol) and an average sound velocity, v; giving QD ¼ 985 K: v is determined from room temperature 202 B.L. Zink, F. Hellman / Solid State Communications 129 (2004) 199–204 likely to be a result of different film microstructures. All measurements of LPCVD a-Si – N indicate a very large k at high temperatures for an amorphous solid. The shape of the curve is typical, with a plateau beginning at < 20 K but extending to a relatively high < 100 K. The low temperature values are within the range of previously measured amorphous solids [3]. The inset in Fig. 5 shows the low T k on a log scale for a-Si – N grown on thermal oxide and LTO underlayers. 4. Discussion Fig. 3. The specific heat of the a-Si –N membrane. The specific heat of vitreous silica [2] is shown for comparison. INSET: C vs. log T below 10 K. ultrasonic measurements which indicate two transverse modes with vt ¼ 6:2 £ 105 cm=s and one longitudinal mode vl ¼ 10:3 £ 105 cm=s [16,29]. The thermal conductivity of amorphous solids is roughly spanned by vitreous silica [2] and a-CdGeAs2 [30]. Fig. 5 compares our measured k to amorphous Si– N films grown with various techniques and these representative amorphous solids. Our results agree well with other measurements of LPCVD a-Si – N [16,14,13]. The difference in k between the LPCVD films and those grown by plasma-enhanced CVD (PECVD) or atmospheric-pressure CVD (APCVD) [12] is Fig. 4. C=T 3 vs. T on a log–log plot comparing our measurements of a-Si –N (B, LTO underlayer; X, thermal oxide underlayer) with vitreous silica [2], bulk Si3N4 (W, [17,18]; S and f, [19]; £ , [20]), and a Debye function with the QD ¼ 1130 K literature value for bulk Si3N4 [17]. The short dotted line is the low T limit of C=T 3 using uD;amorphous ; calculated from the sound velocity in a-Si –N. The open arrow indicates the likely location of the C=T 3 peak for aSi–N. In Fig. 4, the peak around 10 K seen in vitreous silica is the characteristic peak seen in amorphous solids [5] which occurs in the same temperature range as the plateau seen in k; <20 – 100 K in a-Si– N. The T 21:6 scaling behavior suggests a peak at 60 K would have a maximum of Pc < 3 £ 1027 J=g K4 : As shown in Fig. 4, C=T 3 for the a-Si – N levels off at this value before increasing again as temperature decreases. C=T 3 for a-Si– N grown on thermal oxide continues to increase down to 3 K. This indicates nonT 3 behavior similar to that seen in other amorphous materials at lower T (due to TLS). The material grown on LTO shows significantly reduced values below < 6 K, a temperature similar to that where k deviates for the two types of a-Si –N. The various bulk crystalline Si3N4 samples show large sample dependence at low temperatures, with derivations from the simple Debye function which suggest a somewhat complicated low-energy vibrational excitation spectrum. This is likely due to disorder in the crystalline structure giving rise to impurity modes. Note that the Fig. 5. The thermal conductivity of a a-Si –N film grown on thermal oxide (B, labeled kSi – N ) compared to kSi –N values reported by other groups grown by LPCVD (single £ , LP1 [14]; W, LP2 [13]; A, LP3 [16]; single N, LP4 [15]), PECVD (PE [12]), and APCVD (AP [12]), as well as vitreous silica [2] and CdGeAs2 [30]. INSET: k vs. T below 20 K. Above 20 K films grown on thermal oxide and LTO have the same kSi2N : B.L. Zink, F. Hellman / Solid State Communications 129 (2004) 199–204 specific heat of the bulk sample which matches the a-Si– N grown on LTO below 10 K is dominated by the presence of a glassy phase [20]. Fig. 6 shows our estimation of the phonon mean free path in our a-Si – N membranes vs. T on a log – log plot. Following the literature [2,3] we determine ‘ from ‘ ¼ 3k=CDebye v; where k is the measured thermal conductivity, v is the average sound velocity and CDebye is the specific heat resulting from acoustic plane waves in the material, approximated by the Debye specific heat of the crystalline analog. The measured C is not used to determine ‘ because it includes large contributions from local excitations that do not carry heat. However because our amorphous film is Sirich, simply using the CDebye from bulk Si3N4 is questionable. We therefore use a Debye specific heat with QD ¼ 985 K determined from the average sound velocity in similar membranes. This specific heat contribution is close to the value one would calculate by considering a hypothetical crystalline analog as a two-phase mixture of Si and Si3N4 each with the crystalline QD : Fig. 6 shows results for two membranes, one grown on a thermal oxide underlayer and one grown on an LTO underlayer, along with the result for vitreous silica [2]. At high T all curves approach the inter-atomic spacing (< 2.5 Å for a-Si– N), and increase rapidly as the temperature decreases. Below 20 K ‘ for both a-Si– N membranes exceeds the 2000 Å membrane thickness. The two different membranes differ below this point. ‘ continues to increase for the membrane grown on the thermal oxide underlayer, while ‘ in the membrane grown on LTO is reduced and appears to reach a limiting value of 1 mm. This behavior indicates that diffuse surface scattering dominates the phonon transport in the aSi –N grown on LTO. Values of ‘ seen in the a-Si– N grown on thermal oxide which exceed the membrane thickness indicate that specular scattering occurs at the surfaces. Values of ‘ calculated for Holmes’ data for thicker a-Si– N membranes (shown in Fig. 5 and labeled “LP3”) are similar to values for a-SiO2 below 1 K, with ‘ continuing to increase as T drops. This behavior is consistent with a mean free path not limited by surface scattering in these thicker membranes. We suggest that the difference in k and ‘ for the two types of a-Si– N membrane (shown in Figs. 5 and 6) is due to the different bottom surface created by growing on different oxides. The top surface of the membrane is likely less affected by the choice of oxide underlayer. We expect that when a-Si– N is grown on the flatter thermal oxide, a smoother surface is left behind when the oxide is etched away. Scattering off this smoother surface would be at least partially specular, while scattering off the rougher surface left after removal of the LTO would cause more diffuse scattering, reducing ‘ in the temperature range below 20 K where the intrinsic ‘ exceeds the membrane thickness. The effect on thermal conductivity of surface scattering in different limits has been studied for bulk materials. Thin films deposited on very clean surfaces of pure Si wafers can 203 Fig. 6. The phonon mean-free path as a function of temperature on a log–log plot. INSET: The same plot at low temperatures shows the deviation in MFP between microcalorimeters fabricated with a thermal oxide underlayer and those with a LTO underlayer. disturb specular surface scattering, causing reduction of the ‘ and k [31]. There is some indication that similar physics occurs in thicker a-Si –N membranes [16]. Calculations of scattering processes [32] assuming that phonon scattering is diffuse at both surfaces give an expected limiting mean free path of ,7000 Å. The 1 mm mean free path observed in the a-Si– N grown on LTO is plausible for diffuse scattering from the bottom surface and specular scattering from the top, while the steadily increasing ‘ for the thermal oxide suggest specular scattering from both surfaces. Above 6 K a-Si– N grown on thermal oxide and LTO underlayers have the same C: Below 6 K, the membranes grown on LTO have a reduced C. Though the oxide is removed in both cases and the nominal deposition conditions of the a-Si– N are the same, it is possible that there are subtle microstructural differences which cause the different C (and k) for the two types of a-Si– N. However, we suggest that it is possible that the different low temperature C is related to the different k for the two types of a-Si– N, and specifically to the difference in surface roughness. In the dominant wavelength approximation [1,3], the phonons which contribute maximally to C at a given T in the Debye model have wavelength ldom ¼ v=nmax : Here v < 7:6 £ 105 cm=sec is the average velocity and nmax ¼ 4:25kB T=h , 90 GHz £ T is the dominant frequency. This at 6 K and 290 Å at 3 K. While this is gives ldom ¼ 140 A still significantly less than the membrane thickness, the number of allowed modes in the thickness direction will be substantially reduced from the 3d limit. However, even the 3d calculated Debye specific heat is more than an order of magnitude less than the total specific heat, indicating that in this temperature range C is completely dominated by nonacoustic modes. The membrane which shows specular scattering in k has a classic low T behavior in C; which is 204 B.L. Zink, F. Hellman / Solid State Communications 129 (2004) 199–204 usually thought to be dominated by tunneling modes. The membrane which shows diffuse scattering and a reduced k has significantly reduced C; with an atypical temperature dependence compared to other amorphous materials. It is possible that the rougher surface introduces a cut-off of some type into the tunneling mode spectrum. Measurements of membranes with different surface preparations extending to lower temperatures where tunneling modes clearly dominate are required to test this speculative statement. 5. Conclusion We presented measurements of the specific heat and thermal conductivity of low-stress amorphous Si– N membranes from 3 to 300 K. The thermal conductivity is large at high temperatures (above , 30 K), is within the range of previously measured amorphous solids at lower temperatures, with the characteristic plateau at rather high temperatures (< 60 K), and agrees well with previous measurements of LPCVD a-Si– N at high and low T. The specific heat shows the expected weak maximum in C=T 3 at a similar temperature as the plateau in k: The phonon mean free path estimated from our measurements approaches the inter-atomic spacing at room temperature and below 20 K is dominated by surface scattering which can either be diffuse, with ‘ limiting at a value consistent with scattering from one rough surface and resulting in a reduced k; or specular, with ‘ continuing to increase as T drops. Membranes with diffuse scattering also show reduced C below 6 K, with an atypical temperature dependence. We have also developed microcalorimeters with < 1.5 mm thick a-Si– N membranes for measuring the specific heat of small bulk samples (<200 mg) [33]. In these thicker samples surface scattering will begin to affect the thermal properties at lower temperatures. This will allow us to better isolate the effects of surface roughness from the measurements of C and k at low temperatures. Acknowledgements We would like to thank B. Revaz for numerous contributions, D. Cahill, B. Pohl, A. Migliori, S. Huxtable, C. Surko and R. Dynes for helpful discussions, the staff and students of the UC Berkeley Microfabrication Lab, and the NSF and UCDRD for support. References [1] R.O. Pohl, X. Liu, E. Thompson, Rev. Mod. Phys. 74 (2002) 991. [2] R.C. Zeller, R.O. Pohl, Phys. Rev. B 4 (1971) 2029. [3] D.G. Cahill, R.O. Pohl, Ann. Rev. Phys. Chem. 39 (1988) 93. [4] M.A. Ramos, U. Buchenau, in: P. Esquinazi (Ed.), Tunneling Systems in Amorphous and Crystalline Solids, SpringerVerlage, Berlin, 1998. [5] X. Liu, H.v. Lohneysen, Europhy. Lett. 33 (1996) 617. [6] D.W. Denlinger, et al., Rev. Sci. Instrum. 65 (1994) 946. [7] B.L. Zink, B. Revaz, R. Sappey, F. Hellman, Rev. Sci. Instrum. 73 (2002) 1841. [8] B.L. Zink, B. Revaz, J.J. Cherry, F. Hellman, Submitted for publication. [9] M. Zhang, M.Y. Efremov, E.A. Olson, Z.S. Zhang, L.H. Allen, Appl. Phys. Lett. 81 (2002) 3801. [10] E.A. Olson, M.Y. Efremov, A.T. Kwan, S. Lai, V. 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