TABLE OF CONTENTS
Hose & Fittings Overview..................................................................... 2-3
Hydraulic Hose
Single Wire Braid................................................................................... 4
Double Wire Braid.................................................................................. 5
Compact & Ultra Wire Braid..................................................................... 6
Four Spiral......................................................................................... 7-8
Extreme Pressure Spiral Hose................................................................... 9
Truck Hose.......................................................................................... 10
Thermoplastic..................................................................................11-12
Push-On & Suction............................................................................... 13
Specialty Hose & Assemblies..............................................................14-15
Crimp
Couplings
4200/4400 Series One-Piece..............................................................16-25
4500 Series One-Piece.......................................................................... 26
9600 Series One-Piece Skive..............................................................27-29
5000 Series Two-Piece......................................................................30-41
8600 Series Two-Piece......................................................................42-45
4000 Series for 157 Teflon Hose............................................................. 46
Miscellaneous Crimp, 8700 & 9000B........................................................ 47
Reusable
Couplings
Crimp Couplings
Reusable Couplings
Adapters
Pipe Thread.....................................................................................56-60
Female Pipe Swivel...........................................................................61-63
JIC 37° Flare...................................................................................64-74
O-Ring Boss....................................................................................75-80
O-Ring Face Seal..............................................................................81-85
SAE Flange......................................................................................86-88
BSP...............................................................................................89-91
European Metric...............................................................................92-94
Japanese Metric................................................................................... 95
Restricted Orifice................................................................................. 96
Check Valves....................................................................................... 97
Swivel Joints................................................................................. 98-100
Quick Couplings
C100 ISO-B Couplings................................................................... 101-102
C200 ISO-A Couplings..........................................................................102
C300 10,000 psi Couplings...................................................................103
C400 Agricultural Couplings........................................................... 103-104
C500 Wing Nut Couplings.............................................................. 105-106
C600 Bruning Style Couplings...............................................................106
C700 Flat Face Couplings............................................................... 107-108
C790 Test Port Couplings......................................................................109
C800 Series Couplings..........................................................................109
BOP Couplings....................................................................................110
Quick Coupling Interchange Guide.................................................. 111-113
Equipment & Accessories
O-Rings, Bonded Seals, Dust Caps & Plugs........................................ 114-116
Strain Relievers, Plastic & Steel Coil Hose Guards.............................. 116-117
Hose Clamps............................................................................... 118-119
Index
Hydraulic
Hose
2000 Series Push-On Couplings..........................................................48-49
3000 Series for Single and Double Wire Braid Hose.................................... 50
3400 Series for SAE 100R4..................................................................... 50
3500 Series for SAE 100R5.................................................................51-53
4100 Series for Teflon Hose...............................................................54-55
Swivel Joints
General Information
Hose
Introduction to Pulsar
Installation Guide........................................................................ 120-123
Thread Designations & Pipe Thread Dimensions........................................124
Flange & Thread Guide Dimensions.........................................................125
Metric Thread Guide, Installation Torques................................................126
Custom Assembly Guide, Thread Identification.................................. 127-128
Working Pressures...............................................................................129
Velocity Chart, Table of Equivalents, General Info.....................................130
Hose Pressure Drop Chart.....................................................................131
Adapters
Swivel
Joints
Quick
Couplings
Equiopment
& Accessories
General
Info
Numerical Index..................................................................................132
1
HYDRAULIC HOSE OVERVIEW & SELECTION GUIDE
Hose
Hose selection
Users often select hydraulic hoses based on the working
pressure of the system. However other factors can
dramatically affect hose assembly life. The following should
be considered in the selection process:
Single wire braid versus double wire braid
Using high-tensile wire, single wire braid hoses will often
have adequate working pressure for many systems. However,
if used outside, cover damage that exposes the braid will
result in corroded wires and hose failure. An extra braid
separated by a rubber layer greatly extends hose life at a
small premium.
Compact hoses versus standard hose
Modern manufacturing equipment allows single and
double wire braided hoses to be manufactured to exacting
tolerances. This process control has allowed the development
of products with thinner covers and tubes, resulting in
products with reduced weight, increased flexibility and,
most importantly for OEM customers, reduced cost. However
there is a trade-off. Thinner covers mean that the hoses are
more easily damaged by abrasion and, as noted above, if the
braid is exposed, it will result in an early failure. And, since
all rubbers break down over time from exposure to ozone
and weathering, a thinner cover generally reduces hose life,
particularly in tight bend situations.
Spiral reinforced hose
To reach higher system pressures and retain flexibility, wires
are applied in four or six spiralled layers rather than in braids
Fittings selection
Since hoses vary so much in pressure range, type of
reinforcement, and size, there is no “one coupling fits all”
solution. Broadly speaking, OEM assemblers prefer twopiece crimp fitting systems. Interchangeable crimp stems
can be matched to a ferrule that is ideally suited to a given
hose style. Two-piece fittings also have the advantage of
inventory efficiency and flexibility.
In the after-market, one-piece fittings that are designed
to be used on the two or three most popular hose styles
provide the most convenient and straightforward solution.
Compatible hose and coupling combinations are given on the
following chart and again in the technical specification for
each hose.
Two-Piece Fitting:
One-Piece Fitting:
2
HYDRAULIC HOSE OVERVIEW & SELECTION GUIDE
Hose
#
Part 4405N-16-16
Thread Size
Coupling Series
Thread Style
5 Digit Parts Only
Hose Size
1st digit also indicates
elbow in 4 digit parts
Indicates the 1st digit of
elbow angle
Pulsar offers a wide variety of coupling styles:
SeriesDescription
2000…
Push-on hose couplings
3000…
Reusable fittings for one and two wire braid hoses
3500…
Reusable fittings for SAE100R5 dimension hoses
4000…
Swage or crimp fittings for teflon hose
4100…
Reusable fittings for teflon hose
4200/4400… One-piece (integral stem and ferrule) crimp fittings for most hoses
4500…
One-piece crimp fittings for SAE100R5 hoses
5000…
Two-piece (separate stem and ferrule) crimp fittings for most hoses
8600…
Interlock (internal skive) two-piece crimp fittings for spiral hoses
9600…
One-piece crimp fittings for spiral hoses
Within these broad divisions, the last two digits will specify
the thread style, as detailed above.
Angle fittings are designated by inserting the degree of the
angle as the third digit. For example, a 5005 would indicate
a two-piece crimp fitting with a female JIC thread, and a
5095 would indicate a similar fitting but with a 90° elbow.
Five digit part numbers are used for less common
(particularly metric) fittings where some uncertainty may be
caused by inserting the elbow number in the third position.
Dash sizes following the base part number indicate first the
nominal thread or tube size, and lastly the nominal hose
diameter.
Please note that for truck hoses, notably SAE100R5 and
SAE100R14, the nominal hose size does not exactly match
the actual inside diameter, since these hoses were designed
to replace common copper tubing. For example, 151-06 hose
measures 5⁄16" I.D., since it was designed to replace 3⁄8"
("-06") copper tubing, which measures 5⁄16" I.D.
3
Hose
SINGLE WIRE BRAID HYDRAULIC HOSE
111… Single Wire Braid - SAE 100R1AT - MSHA Cover
111 is a medium pressure, single wire hose which meets the
requirements of SAE 100R1AT and EN 853-1SN. The hose is ideally
suited for medium pressure hydraulic oil lines, return lines, grease
lines, water lines and power steering hoses. This hose has an
MSHA approved cover for flame retardance in underground mining
applications.
Part
Number
Hose
I.D.
Hose
O.D.
111-03
111-04
111-06
111-08
111-12
3⁄16"
0.46"
3600
1⁄4
0.52
3⁄8 0.68
1⁄2 0.81
3⁄4 1.09
Working
Pressure
Min. Burst
Pressure
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One steel wire braid
Cover: Oil, abrasion and weather resistant black neoprene rubber.
MSHA approved
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum base
fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
psi
14400 psi3.5"
0.1150009000B
3250
13000
4.0
0.15
3000 4200
5000
2600
10400
5.0 0.22
3000420044005000
2300
9200
7.0 0.28
3000420044005000
1500
6000
9.5 0.44
3000420044005000
111-16 1
1.40 1300
111-2011⁄4 1.71 900
111-2411⁄2 1.97 725
5200
3600
2900
12.0
16.5
19.7
0.70
42004400 5000
0.80
44005000
0.94
44005000
111A… Single Wire Braid - SAE 100R1AT
Where MSHA flame resistance is not required, we offer 111A with a
non-MSHA, ink jet branded cover as an economical alternative in
sizes most commonly found in agricultural applications.
4
Part
Number
Hose
I.D.
111A-04
111A-06
111A-08
1⁄4"
Hose
O.D.
Working
Pressure
0.52" 3250 psi
3⁄8 0.68 2600
1⁄2 0.81 2300
Min. Burst
Pressure
13000 psi
10400
9200
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One steel wire braid
Cover: Oil, abrasion and weather resistant black neoprene rubber.
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum base
fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
4.0"
5.0
7.0
0.15
0.22
0.28
Recommended Coupling Series
3000 4200
5000
3000420044005000
3000420044005000
DOUBLE WIRE BRAID HYDRAULIC HOSE
Hose
122… Double Wire Braid - SAE 100R2AT - MSHA Cover
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber.
MSHA approved
Temperature Range: -40° to 100°C (-40° to
212°F), petroleum base fluids intermittent to
125°C (257°F).
122 is a high pressure, two wire braid hose which meets the
requirements of SAE 100R2AT & EN 853-2SN. This hose has an
MSHA approved cover for flame retardance in underground mining
applications.
Part
Number
Hose
I.D.
122-04
122-06
122-08
122-10
122-12
1⁄4"
Hose
O.D.
0.59"
3⁄8 0.75
1⁄2 0.87
5⁄8
1.00
3⁄4 1.15
Working
Pressure
Min. Burst
Pressure
5800 psi
4800
4000
3600
3100
23200 psi
19200
16000
14400
12400
122-16 1
1.50 2400
1.90
1800
122-2011⁄4
122-2411⁄2
2.15
1300
122-32
22.65
1150
Min. Bend Weight
Radius
Lb/ft
4.0"
5.0
7.0
8.0
9.5
RecommendedCoupling Series
0.24
3000 4200
5000
0.34
3000420044005000
0.42
3000420044005000
0.51
42004400 5000
0.65
3000420044005000
9600
12.0 1.02
3000420044005000
7200 16.5
1.2644005000
5200 20.0
1.4544005000
4600 25.0
1.9944005000
122LT… Ice Breaker – SAE 100R2AT
Ice-Breaker is designed for use on machinery operating in extremely
low temperatures where conventional hoses become too stiff and
brittle, such as polar climates and cold storage facilities.
Part
Number
Hose
I.D.
122LT-04
122LT-06
122LT-08
122LT-12
1⁄4"
Hose
O.D.
0.59"
3⁄8 0.75
1⁄2 0.87
3⁄4 1.15
Working
Pressure
Min. Burst
Pressure
5800 psi
4800
4000
3100
23200 psi
19200
16000
12400
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber.
Temperature Range: -55° to 100°C (-67° to 212°F), petroleum
base fluids intermittent to 125°C (257°F)
Min. Bend Weight
Radius
Lb/ft
4.0"
5.0
7.0
9.5
0.24
0.34
0.42
0.65
Recommended Coupling Series
3000 4200
5000
3000420044005000
3000420044005000
3000420044005000
122A… Double Wire Braid - SAE 100R2AT
Where MSHA flame resistance is not required, we offer 122A with a
non-MSHA, ink jet branded cover as an economical alternative in
sizes most commonly found in agricultural applications
Part
Number
Hose
I.D.
122A-04
122A-06
122A-08
122A-12
1⁄4"
Hose
O.D.
0.59"
3⁄8 0.75
1⁄2 0.87
3⁄4 1.15
Working
Pressure
Min. Burst
Pressure
5800 psi
4800
4000
3100
23200 psi
19200
16000
12400
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber.
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
4.0"
5.0
7.0
9.5
0.24
0.34
0.42
0.65
Recommended Coupling Series
3000 4200
5000
3000420044005000
3000420044005000
3000420044005000
5
COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE
Hose
109/112… Constant Pressure SAE 100R17
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One or two high tensile steel wire braids.
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Please note: 109 hoses are single wire braid hoses with a compact design and thin cover.
They are not recommended wherever external abrasion is present
Two of our special wire braid products combine to cover the 3000
psi requirements set out by SAE 100R17. Engineers can specify SAE
100R17 hoses and know that the pressure rating will be 3000 psi
regardless of diameter.
Now available in 3/8" Twin
see page 14
Part
Number
Hose
I.D.
109-04
109-06
109-08
109-10
1⁄4"
Hose
O.D.
Working
Pressure
0.48" 3000 psi
3⁄8
0.62
3000
1⁄2
0.76
3000
5⁄8
0.94
3000
Min. Burst
Pressure
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
12000 psi
2.0"
0.11
5000
12000 2.5
0.135000
12000 3.5
0.285000
12000 4.1
0.405000
1.09
3100 12400
112-12 3⁄4
112-16
11.35
3000 12000
4.9
0.5542005000
5.9
0.8342005000
112… High-Pressure Double Wire SAE 100R16 (Slim Diameter)
Working pressures of this two wire braid hose exceed requirements
of SAE 100R2 while retaining the benefits of SAE 100R1 dimensions.
112 meets the SAE 100R16 specification and offers superior
flexibility and a minimum bend radius less than either SAE 100R1
or SAE 100R2 hose. 112 has become a popular choice of original
equipment manufacturers since it is lighter weight and easier to
route in tight spaces than coventional hoses.
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
112-04 1⁄4"
112-06 3⁄8
112-08 1⁄2
112-12 3⁄4
112-16 1
0.52"
0.67
0.81
1.09
1.38
5800 psi
4800
4000
3100
3000
23200 psi
20000
18000
12400
12000
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two high tensile steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
2.0"
2.5
3.5
4.9
5.8
0.17
0.28
0.37
0.55
0.83
Recommended Coupling Series
4200
5000
42004400 5000
42004400 5000
42004400 5000
42004400 5000
113… SUPER NOVA Double Wire
The high-tensile wire used in the reinforcement of 113 hose
provides higher working pressures than most other braided hoses.
113 is used for high pressure where the extra flexibility of a spiral
reinforced hose is not required. Super Nova has a distinctive red
brand since it completes the range of 5000 psi hose along with 136
Spiral Hose.
6
Part
Number
Hose
I.D.
113-06
113-08
113-10
3⁄8"
1⁄2
5⁄8
Hose
O.D.
Working
Pressure
0.60" 5000 psi
0.87 5000
1.00 5000
Min. Burst
Pressure
20000 psi
20000
20000
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two high tensile steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
2.5"
3.2
4.0
Recommended Coupling Series
0.28
0.45
0.53
4400 5000
44005000
44005000
COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE
Higher working pressures plus a very small bend radius are possible
due the high-tensile steel used for the two wire braids. With an
MSHA approved cover, you have a hose that can be used for a wide
range of applications.
Tube: Seamless oil resistant nitrile rubber
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
114-04 1/4"
0.52"
6500 psi
114-06
3/8
0.655400
114-08
1/2
0.794500
114-10
5/8
0.944000
114-12
3/4
1.093500
114-16
1 1.383050
Hose
114… SUPER NOVA Double Wire
Reinforcement: Two high tensile steel wire braids
Cover: Oil, abrasion and weather resistant black neoprene rubber.
MSHA approved
Temperature Range: -40° C (-40°F) to 100°C (212°F), petroleum
base fluids intermittent to 125°C (257°F)
Min. Burst
Pressure
Min. Bend Weight
Radius
Lb/ft
26000 psi
21600
18000
16000
14000
12200
2.0"
0.21
4200
5000
2.80.2642005000
3.50.3542005000
3.90.4442005000
4.70.5442005000
5.90.7442005000
Recommended Coupling Series
FOUR SPIRAL HYDRAULIC HOSE
124… Four Spiral Wire - SAE 100R12
124 is an extremely flexible hose designed to operate at high
working pressures found on modern construction, marine, mining,
and forestry equipment. This hose is available in long lengths up to
131 feet (longer in sizes up to 1").
Tube: Seamless oil resistant neoprene rubber
Reinforcement: Four spiral plies of high tensile steel wire
Cover: Oil, abrasion and weather resistant BLACK synthetic rubber.
MSHA approved
Temperature Range: -40° to 121°C (-40° to 250°F).
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
124-06
124-08
124-10
124-12
124-16
3⁄8"
0.80"
0.94
1.08
1.21
1.50
4000 psi
4000
4000
4000
4000
16000 psi
16000
16000
16000
16000
5.0"
7.0
8.0
9.5
12.0
0.44
0.55
0.77
0.82
1.28
4400 5000
44005000
44005000
4400500086009600
4400500086009600
3000
12000
16.5
1.76
4400 50008600
1⁄2
5⁄8
3⁄4
1
124-2011⁄4 1.85
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
For premium performance and flexibility, see 124PLUS on the next page
7
FOUR SPIRAL HYDRAULIC HOSE
Hose
124 PLUS… Four Spiral Wire – Exceeds SAE 100R12
124PLUS features a compact design with half the bend radius of
conventional SAE 100R12 and 100R13 hoses, plus higher working
pressures.
Tube: Seamless oil resistant neoprene rubber
Reinforcement: Four spiral plies of high tensile steel wire
Cover: Oil, abrasion and weather resistant black synthetic
rubber. MSHA approved.
Temperature Range: 40°C (-40°F) to 100°C (212°F) with
peak to 125°C (257°F).
Part
Number
Hose
I.D.
Hose
O.D.
124PLUS-06
124PLUS-08 1⁄2
124PLUS-10 5⁄8
124PLUS-12 3⁄4
1
124PLUS-16
Working
Pressure
Min. Burst
Pressure
3⁄8"0.79"
6100
Min. Bend
Radius
psi24400 psi
0.916100 24400 1.056100 24400 1.195500 22000
1.475100 20400
124PLUS-2011⁄41.765100 20400
124PLUS-2411⁄22.034100 16400
2 2.623000 12000
124PLUS-32
Weight
Lb/ft
2.5"
3.5
4.0
4.7
5.9
11.0
11.4
25.0
Recommended Coupling Series
0.44
0.57
0.67
0.81
1.21
4400500086009600
4400500086009600
4400500086009600
4400500086009600
4400500086009600
1.61
2.08
2.85
4400500086009600
4400500086009600
4400500086009600
124AC… Four Spiral Wire – SAE 100R12 with Armor Cover
Hoses with our special Armor Cover engineered bi-layer achieve wear
resistance up to 25 times that of conventional rubber hoses. Our
SAE 100R12 Armor Cover is recommended for underground mining
and logging application where external abrasion often causes
premature hose failure.
Part
Number
Hose
I.D.
3⁄4"
124AC-12
124AC-161
Hose
O.D.
Working
Pressure
1.21" 4000 psi
1.50 4000
Min. Burst
Pressure
16000 psi
16000
Tube: Seamless oil resistant neoprene rubber
Reinforcement: Four spiral plies of high tensile steel wire
Cover: Oil, abrasion and weather resistant black synthetic rubber,
with Armor Cover bi-layer. MSHA approved
Temperature Range: -40° to 121°C (-40° to 250°F).
Min. Bend Weight
Radius
Lb/ft
9.5"
12.0
Recommended Coupling Series
0.82
1.28
4400 5000 8600 9600
4400500086009600
115… Heavy Four Spiral - EN 856 4SP/4SH
115 is a very popular hose on European and Asian equipment. It
offers very high pressure in a compact construction. In 3⁄8" and 1⁄2",
the hose conforms to 4SP specifications. In 3⁄4" and up 115 meets
the higher pressure requirements of 4SH.
Part
Number
Hose
I.D.
115-06 3⁄8"
115-08 1⁄2
115-12 3⁄4
115-16 1
115-2011⁄4
8
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
0.84"
0.96
1.26
1.50
1.78
6450 psi
6000
6000
5500
5000
25800 psi
27550
25370
25370
20300
Tube: Seamless oil resistant neoprene rubber
Reinforcement: Four heavy spiral plies of high tensile steel wire
Cover: Oil, abrasion and weather resistant black synthetic rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
based fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
7.0"
9.0
11.0
13.5
18.0
Recommended Coupling Series
0.53
0.60
1.01
1.37
1.65
4400 5000
44005000
4400500086009600
4400500086009600
4400500086009600
EXTREME PRESSURE SPIRAL HYDRAULIC HOSE
This multi-spiral hose is used in severe pressure applications where
high working pressures and superior resistance to impulsing are
required. 136 is commonly used on heavy mobile equipment and has
a red rubber cover for easy identification. The hose has a four spiral
wire reinforcement in size -12 and -16 and six spiral wire plies in
larger sizes.
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
136-12 3⁄4" 1.26" 5000 psi
136-16 1
1.52 5000
1.96
5000
136-2011⁄4
2.26
5000
136-2411⁄2
136-32
22.79
5000
Min. Burst
Pressure
Tube: Seamless oil resistant synthetic rubber
Reinforcement: Four or six spiral plies of high tensile steel wire.
Cover: Oil, abrasion and weather resistant black synthetic rubber.
MSHA approved
Temperature Range: -40° to 121°C (-40° to 250°F)
Min. Bend Weight
Radius
Lb/ft
20000 psi
20000
20000
20000
20000
Hose
136… 5000 psi SAE 100R13
Recommended Coupling Series
9.5"
1.13
4400
8600 9600
12.0 1.35
4400
86009600
16.5
2.418600
9600
20.0
3.218600
9600
25.0
4.448600
9600
156… 6000 psi SAE 100R15
Recommended for extremely high pressure and high impulse
applications. This robust hose exceeds the requirements of SAE 100R15
and is often found in use on hydrostatic transmissions.
Cover: Oil, abrasion, and weather resistant black synthetic rubber to
MSHA standards
Temperature Range: -40° to 121°C (-40° to 250°F)
Tube: Seamless oil resistant synthetic rubber
Reinforcement: Six spiral plies of high tensile steel wire above 1”.
Four plies in 1”.
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
156-16 1”
1.50” 6000 psi
24000 psi
10.5”
1.37
8600
9600
156-2011⁄4
1.95
6000 24000 10.5
2.478600 9600
156-2411⁄2
2.25
6000 24000 12.4
3.268600 9600
9
Hose
TRUCK HYDRAULIC HOSE
151… SAE 100R5 Fabric Cover
151 is a single wire braid hose with a rubber impregnated polyester
fabric braid cover. While not generally as abrasion resistant as neoprene, the polyester cover does allow for greater ambient heat resistance. This hose can be used for hydraulic fluids, lubricating oils,
diesel, air and water. 151 is most commonly used in heavy-duty
commercial vehicle applications such as air brake, power steering,
fuel filter, turbocharger oil supply, tilt cab cylinders, transmission/
engine coolant and oil filtration lines. 151 meets the requirements
Part
Number
Hose
I.D.
151-04
151-05
151-06
151-08
151-10
3⁄16"
Hose
O.D.
0.52"
1⁄4 0.58
5⁄16 0.68
13⁄32 0.77
1⁄2 0.92
151-12 5⁄8 1.08
151-16 7⁄8 1.23
151-2011⁄8 1.50
151-2413⁄8 1.75
151-32113⁄162.22
Working
Pressure
Min. Burst
Pressure
3000 psi
3000
2250
2000
1750
12000 psi
12000
9000
8000
7000
1500
800
625
500
350
6000
3200
2500
2000
1400
151H… SAE 100R5
Hose
I.D.
151H-04
151H-05
151H-06
151H-08
151H-10
3⁄16"
Hose
O.D.
0.52"
1⁄4 0.58
5⁄16 0.68
13⁄32 0.77
1⁄2 0.92
151H-12 5⁄8 1.08
151H-16 7⁄8 1.23
151H-2011⁄8 1.50
151H-2413⁄8 1.75
151H-32113⁄162.22
10
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One steel wire braid
Cover: Mildew, oil and heat resistant rubber impregnated black
polyester fabric braid cover
Temperature Range: -40° to 125°C (-40° to 257°F), air to 70°C
(158°F)
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
3.0"
3.4
4.0
4.6
5.5
0.13
0.18
0.23
0.27
0.38
3500
3500
3500
3500
3500
4500 5000
45005000
45005000
45005000
45005000
6.5
7.4
9.0
10.5
13.2
0.40
0.50
0.54
0.60
0.82
3500
3500
3500
3500
3500
45005000
45005000
45005000
45005000
45005000
High Temperature
151H is a single wire braid hose and a rubber impregnated
blue polyester fabric braid cover. Though 151 is similar, 151H
uses a special tube compound that offers superior cold and hot
temperature resistance. This hose can be used for hydraulic fluids,
lubricating oils, diesel, air and water. 151H is most commonly used
in heavy-duty commercial vehicle applications such as air brake,
power steering, fuel filter, turbocharger oil supply, tilt cab cylinders,
transmission/engine coolant and oil filtration lines. 151H meets
Part
Number
of J1402 All and DOT FMVSS 106-74 Type AII for air brake applications in sizes up to 5/8" inside diameter.
Working
Pressure
Min. Burst
Pressure
3000 psi
3000
2250
2000
1750
12000 psi
12000
9000
8000
7000
1500
800
625
500
350
6000
3200
2500
2000
1400
the requirements of J1402 and DOT FMVSS 106 Type All for air brake
applications.
Tube: Seamless oil resistant cpe rubber (chlorinated polyethylene)
Reinforcement: One steel wire braid
Cover: Mildew, oil and heat resistant rubber impregnated blue
polyester fabric braid cover
Temperature Range: -49° to 150°C (-55° to 302°F), air to 120°C
(248°F)
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
3.0"
3.4
4.0
4.6
5.5
0.13
0.16
0.23
0.26
0.37
3500
3500
3500
3500
3500
4500 5000
45005000
45005000
45005000
45005000
6.5
7.4
9.0
10.5
13.3
0.46
0.44
0.52
0.67
0.94
3500
3500
3500
3500
3500
45005000
45005000
45005000
45005000
45005000
THERMOPLASTIC HYDRAULIC HOSE
Hose
172… SAE 100R7 Black Thermoplastic
Tube: Polyester
Reinforcement: Braided polyester
Cover: Black, polyurethane, pin-pricked
Temperature Range: -40° to 93°C (-40° to 200°F).
This medium pressure polyurethane covered hydraulic hose offers
excellent flexibility and resistance to a wide range of chemicals
and petroleum base products. 172 hose is commonly used in
construction equipment, lubrication lines and hydraulic lift
equipment. The polyester tube provides excellent low temperature
flexibility.
Part
Number
Hose
I.D.
172-02
172-03
172-04
172-06
172-08
1⁄8"
Hose
O.D.
Working
Pressure
0.32" 3000 psi
3⁄16
0.38
3000
1⁄4
0.48
2900
3⁄8
0.63
2300
1⁄2
0.80
2000
Min. Burst
Pressure
12000 psi
12000
11600
9200
8000
Min. Bend Weight
Radius
lb/ft
Recommended Coupling Series
1.0"
0.03
5000
1.0
0.045000
1.4
0.065000
2.2
0.095000
3.0
0.145000
172N… SAE 100R7 Orange Non-Conductive
The non-conductive version of 172 has an orange, non pin-pricked
cover that meets SAE J517 non-conductivity requirements. This hose
is a favorite choice for telephone and power line servicing vehicles
and other hydraulic lifts due to it's electrical non-conductivity.
Part
Number
Hose
I.D.
172N-04
172N-06
172N-08
1⁄4"
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
0.48" 2900 psi
11600 psi
3⁄8
0.63
2300 9200
1⁄2
0.80
2000 8000
Tube: Polyester
Reinforcement: Braided polyester
Cover: Orange, polyurethane
Min. Bend WeightTemperature Range: -40° to 93°C (-40° to 200°F).
Radius
lb/ft
RecommendedCoupling Series
1.4"
0.06
5000
2.2
0.095000
3.0
0.145000
172T… SAE 100R7 Twin Line
172T is two lines of 172 bonded together during the manufacturing
process. The hose is used in many of the same applications as the
single line, but where two hydraulic lines are required. This hose is
most commonly found on forklifts and mobile hydraulic lifts. Nonconductive twin line is also available on request.
Part
Number
Hose
I.D.
172T-04
172T-06
1⁄4"
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
0.48" 2900 psi
11600 psi
3⁄8
0.63
2300 9200
Tube: Polyester
Reinforcement: Braided polyester
Cover: Black, polyurethane, pin-pricked
Temperature Range: -40° to 93°C (-40° to 200°F).
Min. Bend Weight
Radius
lb/ft
Recommended Coupling Series
1.4"
0.13
5000
2.2
0.195000
11
Hose
THERMOPLASTIC HYDRAULIC HOSE
173… Constant Pressure Low Temperature Thermoplastic
Tube: Polyester
Reinforcement: Braided polyester
Cover: Black, polyurethane, pin-pricked
Temperature Range: -55° to 93°C (-67° to 200°F).
173 is a good choice for forklift applications in cold storage
facilities. It offers 3000 psi working pressure in all sizes and stays
flexible when other hoses become too stiff on the mast pulleys
Part
Number
Hose
I.D.
173-04
173-06
173-08
1⁄4"
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend Weight
Radius
lb/ft
Recommended Coupling Series
0.48" 3000 psi
12000 psi
1.4"
0.06
5000
3⁄8
0.63
3000 12000 2.2
0.095000
1⁄2
0.80
3000 12000 3.0
0.145000
173T… Low Temperature Twin Line
173T is specifically designed for use on forklift masts
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
173T-06
3⁄8"
0.63"
3000 psi
12000 psi
Min. Bend Weight
Radius
lb/ft
2.2"
Recommended Coupling Series
0.09
5000
182… SAE 100R8 Thermoplastic
Tube: Polyester
Reinforcement: Braided aramid fibre
Cover: Black, polyurethane, pin-pricked
Temperature Range: -40° to 93°C (-40° to 200°F).
SAE 100R8 offers similar features to 172 but with a higher working
pressure. The use of high-tensile aramid fibre allows for a compact
and flexible design.
Part
Number
Hose
I.D.
182-04
182-06
182-08
1⁄4"
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend Weight
Radius
lb/ft
Recommended Coupling Series
0.48" 5000 psi
20000 psi
1.2"
0.06
5000
3⁄8
0.63
4000 16000 2.2
0.095000
1⁄2
0.80
3500 14000 3.0
0.145000
116… Extreme Pressure Polyurethane Hose
116 is used for extreme pressure wash applications, waterproofing,
boiler pipe cleaning, high-pressure hydraulics, and other uses where
extreme pressure conditions are encountered. The polyurethane
cover provides excellent wear resistance to extend the life of the
hose by protecting the wire reinforcement.
12
Part
Number
Hose
I.D.
Hose
O.D.
116-04
1⁄4"
0.50"
Working
Pressure
Min. Burst
Pressure
16400 psi
40000 psi
Tube: Polyester
Reinforcement: One aramid fibre braid and one wire braid
Cover: Black polyurethane
Temperature Range: -40°C (-40°F) to 100°C (212°F) limited to
70°C(158°F) for air or water.
Min. Bend Weight
Radius
Lb/ft
3.5"
Recommended Coupling Series
0.19
8700
PUSH-ON & SUCTION HOSE
Hose
102… Rubber Push-On
Tube: Seamless oil resistant synthetic rubber
Reinforcement: Spirals of synthetic textile
Cover: Oil, abrasion and weather resistant black synthetic rubber.
Also available in blue, grey, and red.
Temperature Range: -35° to 80°C (-31° to 176°F)
Our standard push-on has an oil resistant tube that is also
compatible with diesel fuel and gasoline. We offer standard black
cover, plus blue (102B) and grey (102G) in 250 & 700 foot reels.
Part
Number
Hose
I.D.
102-04
102-06
102-08
102-10
102-12
1⁄4"
Hose
O.D.
Working
Pressure
0.50" 250 psi
3⁄8 0.63250
1⁄2 0.75250
5⁄8 0.91250
3⁄4 1.03250
Min. Burst
Pressure
1000 psi
1000
1000
1000
1000
Min. Bend Weight
Radius
Lb/ft
2.5"
3.0
5.0
6.0
7.0
0.10
0.13
0.16
0.23
0.26
Recommended Coupling Series
2000
2000
2000
2000
2000
NOTE: Push-on fittings have aggressive barbs that are designed to work
without clamps ONLY on push-on hoses. These fittings will not hold
pressure on ordinary general purpose hoses. Addings clamps when using
push-on fittings may cause premature failure due to cutting of the hose
tube under the clamp. For general purpose hoses or for applications
where clamps are preferred, such as fuel lines, we recommend industrial
brass hose barbs.
141… SAE 100R4 Suction/Return
141 is designed for hydraulic suction and low pressure return lines
where petroleum or water base fluids are being used. The high grade
nitrile rubber tube offers superior resistance to the softening and
swelling caused by high temperature oils. 141 is manufactured with
a double helix wire reinforcement allowing full vacuum service.
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Textile cords and high tensile steel helix wire
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
141-12 3⁄4" 1.14" 300 psi
141-16
11.38
250
141-2011⁄4 1.65 200
141-2411⁄2 1.93 150
141-32 2
2.44 100
1200 psi
5.0"
0.53
4200
5000
1000
6.0
0.6542005000
800
8.0 0.80
44005000
600
10.0 0.91
3400
44005000
400
12.0 1.18
3400
44005000
141-4021⁄23.00 62
250
14.0 1.73
3400
13
Hose
SPECIALTY HOSE
109T… Twin SAE 100R17 Forklift Hose
Our single wire braid compact hose is now available in a bonded twin
configuration for use on forklift masts. The specifications are the same
as our standard hose except the cover is smooth.
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
109T-06
3⁄8"
0.62"
3000
Min. Burst
Pressure
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One or two high tensile steel wire braids.
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
psi
12000 psi2.5"
0.13 5000
111FS… Fire Suppression Hose
Fire suppression hose is used in conjunction with suppression systems
installed on heavy machinery to reduce damage and protect the
equipment operator if a fire occurs on the machine. While dimensionally
matching an SAE 100R1AT for fitting compatibility, the hose is easily
identifiable by its bright red MSHA approved cover.
Tube: Seamless oil resistant nitrile rubber
Reinforcement: One steel wire braid
Cover: Oil, abrasion and weather resistant red neoprene rubber. MSHA
approved
Temperature Range: -40°C (-40°F) to 100°C (212°F)
Part
Number
Hose
I.D.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend
Radius
Weight
Lb/ft
Recommended
Coupling Series
111FS-04
111FS-06
111FS-08
111FS-12
1/4"
3/8
1/2
3/4
0.52"
0.68
0.81
1.09
3250 psi
2600
2300
1500
13000 psi
10400
9200
6000
4.0"
5.0
7.0
9.5
0.15
0.22
0.28
0.44
3000
3000
3000
3000
4200
4200
4200
4200
5000
5000
5000
5000
157… SAE 100R14 Teflon® Hose
Teflon® hoses were designed to replace copper tube in high
temperature flexing applications where rubber hose would fail. They
have a Teflon® tube with a stainless wire cover and are commonly
used for compressor discharge lines on mobile air brake systems.
157 is also used in many chemical applications.
14
Part
Number
Hose
I.D.
157-04
157-05
157-06
157-08
157-10
3⁄16"
157-12
157-16
Working
Pressure
Min. Burst
Pressure
0.30"
1⁄4
0.38
5⁄16 0.44
13⁄32 0.54
1⁄2
0.64
3000 psi
3000
2500
2000
1500
12000 psi
12000
10000
8000
6000
2.0"
3.0
4.0
5.0
7.0
0.08
0.10
0.11
0.12
0.15
4000 4100
40004100
40004100
40004100
40004100
5⁄8
1200
1000
4800
4000
8.0
9.0
0.17
0.26
40004100
40004100
7⁄8
Hose
O.D.
Tube: Extruded Teflon®
Reinforcement: One high-tensile Type 304 stainless steel wire braid
Temperature Range: -54° to 232°C (-65° to 450°F), intermittent
-73° to 260°C (-100° to 500°F).
0.77
1.03
Min. Bend Weight
Radius
Lb/ft
Recommended Coupling Series
Teflon® is a registered trademark of Dupont.
SPECIALTY HOSE
PULSAR grease whip hose assemblies are durable and flexible
connecting hoses for hand grease gun applications. The rubber hose
is PULSAR 3⁄16" I.D. 3,600 psi working pressure SAE 100R1AT single
wire hose. The couplings are factory crimped brass 1⁄8" male NPTF
couplings. Special order lengths are also available.
PartWeight
NumberLengthEach
111-03MM12
111-03MM18
111-03MM24
111-03MM36
111-03MM48
12"
18
24
36
48
Hose
111-03MM… Grease Hose Assemblies
0.20 lb
0.26
0.33
0.53
0.73
120J… Jack Hose
A typical jack hose is 1/4" I.D. with 3⁄8" male NPT ends, usually 6
feet long. One NPT end threads into the hydraulic hand pump, while
the other end usually has a C302-06 quick coupling male attached. A
C301-06 female coupler is typically threaded into the ram.
Remember that even though 120J Jack Hose is rated for 10,000
psi, jacking applications are static pressure situations at ambient
temperature. DO NOT USE jack hose for impulsing or regular hydraulic
applications.
Many manufacturers claim that their jack hose meets the Material
Handling Institute IJ100 standard for jack hose. In fact this standard
was withdrawn several years ago and is no longer in effect.
Tube: Seamless oil resistant nitrile rubber
Reinforcement: Two high tensile steel wire braids.
Cover: Oil, abrasion and weather resistant black neoprene rubber
Temperature Range: -40° to 100°C (-40° to 212°F), petroleum
base fluids intermittent to 125°C (257°F).
Part
Number
Hose
I.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend
Radius
Weight Lb/ft
120J-04
120J-06
1⁄4"
10000 psi
23200 psi
20000
4.0”
5.0
0.24
0.37
3⁄810000
Recommended
Coupling Series
5000
5000
Fitting and Assembly Notes:
Use only PULSAR 5016 solid male NPT stems. DO NOT USE JIC, BSP, or other hydraulic threads, since they may not be
suitable for these pressures. All hoses must be skived and crimped to the recommended crimp dimensions - see the current
PULSAR crimp chart. Use strain relievers to minimize hose flexing at the coupling; TPG-530 works well for 1/4" assemblies,
and TPG-725 fits 3/8" hose. Hose assemblies should include safety warning tags (see 120J-TAG).
653… Oil Field Blow Out Preventer Hose
On an oil drilling rig, the blow-out preventer (BOP) is a valve system at
the wellhead that can be activated quickly to close the space around
the drill, or even completely close an open drill hole. There are multiple
BOP valves used on each rig, and the valves are controlled hydraulically.
When excessive pressure in the hole causes a "kick", the BOP is used
to prevent a blow-out. Hoses that connect the BOP to the hydraulic
system are required to have thick, flame resistant covers that allow
them to survive in the case of a fire, so that the BOP still functions.
Part
Number
Hose
I.D.
653-06 653-08 653-12 653-16 3⁄8"
1⁄2
3⁄4
1
Tube: Smooth, black, oil resistant nitrile rubber.
Reinforcement: Two braids of high tensile steel wire.
Cover: Red, thick, fire resistant neoprene rubber composite with
wrapped finish.
Temperature Range: -40°C (-40°F) to 120°C (248°F). Tested
according to API16D requirements to withstand 700°C (1292°F) for
more than 5 minutes at full working pressure.
Couplings: Couplings must be covered with flame resistant sleeve
and BOP over-ferrules according to Pulsar specifications to meet
test requirements.
Hose
O.D.
Working
Pressure
Min. Burst
Pressure
Min. Bend
Radius
1.00"
1.11
1.40
1.68
5000 psi
5000
5000
5000
20000 psi
12000
12000
12000
5.0"
7.0
9.5
12.0
Weight Lb/ft
0.60
0.73
1.00
1.55
Recommended
Coupling Series
4400
5000
44005000
44005000
4400
5000
15