Faculty of Bioscience Engineering Centre for Environmental Sanitation Academic Year: 2010 - 2011 Effect of heterotrophic growth on autotrophic nitrogen removal in a granular sludge reactor Md. Salatul Islam Mozumder Promotor: Prof. dr. ir. Eveline I. P. Volcke Master’s dissertation submitted in partial fulfillment of the requirements for the degree of Master of Environmental Sanitation Acknowledgment This thesis is the result of one year of work during which I have been accompanied and supported by many people. It is a pleasant aspect that I hereby have the opportunity to express my gratitude for all of them. First of all I would like to thank my promoter, prof. dr. ir. Eveline Volcke. I have been in her laboratory in the department of Biosystems Engineering since August 2010. During this period I have known prof. Eveline as a motivated, patient and principle centered person. Her extreme enthusiasm and integral view on research and her mission for providing only high quality work have made a deep impression on me. I owe her a great debt of gratitude for showing me the way of research. I will never forget that she helped me to build confidence and collect experience. These will affect me in my future life. My sincere gratitude also goes to prof. dr. ir. Mark van Loosdrecht and dr. ir. Cristian Picioreanu, Department of Biotechnology, Delft University of Technology, The Netherlands for their valuable advice and constructive comments that inspired me to work more effectively. I also send my cordial thanks to Matthijs Daelman for his support during my research stay at Delft University of Technology. I am also grateful to the fellow students I met while studying in Belgium during the past two years. They are too numerous to mention but I want to thank all of them for being such good colleagues and friends. Finally, I am forever indebted to my parents and wife who supported me in a lot of things that really matter in life. Without their wholehearted help and understanding, I could not have accomplished my master study. Md. Salatul Islam Mozumder Ghent, 2011 Notation index List of abbreviations AOB Ammonium oxidizing bacteria NOB Nitrite oxidizing bacteria Anammox Anaerobic ammonium oxidation COD Chemical oxygen demand List of symbols Soluble compounds (S) Ss Concentration of organic substrate g.m-3 SNH Ammonium concentration g.m-3 SNO2 Nitrite concentration g.m-3 SNO3 Nitrate concentration g.m-3 SN2 Nitrogen concentration g.m-3 SN2A Nitrogen concentration produced by autotrophs g.m-3 SN2H Nitrogen concentration produced by heterotrophs g.m-3 Particulate compounds (X) XAOB Ammonium oxidizing bacteria gCOD.m-3 XNOB Nitrite oxidizing bacteria gCOD.m-3 XAN Anammox bacteria gCOD.m-3 XH Heterotrophic bacteria gCOD.m-3 XH,A Aerobic heterotrophs gCOD.m-3 XH,NO2 Anoxic heterotrophs on nitrite gCOD.m-3 XH,NO3 Anoxic heterotrophs on nitrate gCOD.m-3 XI Inert biomass gCOD.m-3 Process ρG,AOB Growth rate of XAOB gCOD.m-3.d-1 ρG,NOB Growth rate of XNOB gCOD.m-3.d-1 ρG,AN Growth rate of XAN gCOD.m-3.d-1 i Notation index ρG,H Growth rate of XH,A gCOD.m-3.d-1 ρAG,HNO2 Growth rate of XH,NO2 gCOD.m-3.d-1 ρAG,HNO3 Growth rate of XH,NO3 gCOD.m-3.d-1 ρD,AOB Decay rate of XAOB gCOD.m-3.d-1 ρD,NOB Decay rate of XNOB gCOD.m-3.d-1 ρD,AN Decay rate of XAN gCOD.m-3.d-1 ρD,H Decay rate of XH gCOD.m-3.d-1 Stoichiometric parameters YAOB Yield of ammonium oxidizers on ammonia gCOD.g-1N YNOB Yield of nitrite oxidizers on nitrite gCOD.g-1N YAN Yield of Anammox bacteria on ammomium gCOD.g-1N YH Yield of aerobic heterotrophic bacteria gCOD.g-1N YH,NO2 Yield of anoxic heterotrophic bacteria on nitrite gCOD.g-1N YH,NO3 Yield of anoxic heterotrophic bacteria on nitrate gCOD.g-1N iNXB Nitrogen content in active biomass gN.g-1COD iNXI Nitrogen content in XI gN.g-1COD iNSS Nitrogen content in organic substrate gN.g-1COD fI Inert content in biomass gCOD.g-1COD Kinetic parameters AOB max Maximum growth rate of XAOB d-1 NOB max Maximum growth rate of XNOB d-1 AN max Maximum growth rate of XAN d-1 H max Maximum growth rate of XH d-1 K AOB NH Affinity constant of XAOB for ammonium gN.m-3 NOB K NO 2 Affinity constant of XNOB for nitrite gN.m-3 K AN NH Affinity constant of XAN for ammonium gN.m-3 AN K NO 2 Affinity constant of XAN for nitrite gN.m-3 KH NO 2 Affinity constant of XH for nitrite gN.m-3 KH NO 3 Affinity constant of XH for nitrate gN.m-3 KH S Affinity constant of XH for organic substrate gCOD.m-3 ii Notation index K AOB O2 Affinity constant of XAOB for oxygen gO2.m-3 K NOB O2 Affinity constant of XNOB for oxygen gO2.m-3 K AN O2 Affinity constant of XAN for oxygen gO2.m-3 KH O2 Affinity constant of XH for oxygen gO2.m-3 bAOB Decay constant of XAOB d-1 bNOB Decay constant of XNOB d-1 bAN Decay constant of XAN d-1 bH Decay constant of XH d-1 ηNO2 Anoxic reduction factor for XHNO2 - ηNO3 Anoxic reduction factor for XHNO3 - Physical parameters DNH4 Ammonium diffusion coefficient in water m2.d-1 DNO2 Nitrite diffusion coefficient in water m2.d-1 DNO3 Nitrate diffusion coefficient in water m2.d-1 DO2 Oxygen diffusion coefficient in water m2.d-1 DN2 Nitrogen diffusion coefficient in water m2.d-1 DS Organic substrate diffusion coefficient in water m2.d-1 ρA Density of autotrophic and particulate inert biomass gCOD.m-3 ρH Density of heterotrophic biomass gCOD.m-3 rp Granule radius mm T Temperature K Tref Reference temperature K R Gas constant J.mole-1.K-1 EaAOB Activation energy of XAOB kJ.mole-1 EaNOB Activation energy of XNOB kJ.mole-1 EaAN Activation energy of XAN kJ.mole-1 iii Summary This study deals with the influence of heterotrophic growth on autotrophic nitrogen removal in a granular sludge reactor. Autotrophic nitrogen removal is an innovative technique for biological nitrogen removal from wastewater during which ammonium is nitrified to nitrite by ammonium oxidizing bacteria followed by subsequent oxidation of ammonium and reduction of nitrite to nitrogen gas by anammox bacteria. In this process, nitrification of nitrite to nitrate needs to be prevented by outcompeting nitrite oxidizing bacteria, which can be achieved at relatively low oxygen level. The abovementioned biomass groups concern autotrophic species1. Heterotrophic organism, are a priori not expected when treating influent wastewater stream which contain only nitrogen and no organic carbon. However, heterotrophic bacteria can grow on microbial decay products and their presence will affect the process performance. The relation between autotrophic and heterotrophic species is the subject of this dissertation. In this research work, a mathematical model was constructed to describe the effect of heterotrophic growth on completely autotrophic nitrogen removal. The developed model considered both autotrophic and heterotrophic growth, besides decay of all. Subsequently, simulation studies were performed in which autotrophic nitrogen removal with and without heterotrophic growth would be compared. With respect to the modeling assumption, the sensitivity of the density of heterotrophs was evaluated and found to be insensitive to the simulation results. The biomass profile in a granule revealed that heterotrophs were present at the outer layer just below the ammonium oxidizing and nitrite oxidizing bacteria that consume oxygen. Anammox bacteria grew in the inner anoxic parts of the granules where they consume ammonia and nitrite and produce nitrogen gas. The nitrogen removal was significantly higher when heterotrophic growths were considered in the model. The optimum bulk oxygen concentration levels corresponding with maximum nitrogen removal were related to the process variables such as granular size, possible presence of organic substrate in influent, ammonium surface load and temperature. Higher granular size, organic substrate load and ammonium surface load needed higher bulk oxygen concentration for maximum nitrogen 1 Use CO2 as a carbon source. iv Summary removal. Similar maximum nitrogen removal efficiency was found in a range of temperatures. This study considers a wastewater influent stream containing only nitrogen, as well as a wastewater stream that contains organic substrate. Heterotrophic growth that increased nitrogen removal, was facilitated by the presence of organic substrate in the influent. This study clearly demonstrates the influence of heterotrophs on the performance of autotrophic nitrogen removal in a granular sludge reactor even if little or no organics is present in the wastewater stream. The insight gained on the interaction between heterotrophic and autotrophic bacteria becomes ever more important at lower temperature and will thus gain importance for the operation of granular sludge reactor in future energy-positive wastewater treatment plants. v Table of Contents Chapter I: Introduction ............................................................................................................... 1 Chapter II: Literature review ..................................................................................................... 3 1. Introduction ..................................................................................................................... 3 2. Nitrogen removal pathways ............................................................................................ 4 2.1. Conventional nitrification-denitrification over nitrate ............................................ 4 2.2. Nitrification-denitrification over nitrite ................................................................... 5 2.3. Anaerobic ammonium oxidation (Anammox) ......................................................... 5 2.4. Partial nitritation combined with anaerobic ammonium oxidation ......................... 6 3. Reactor conditions affecting biological nitrogen removal .............................................. 7 3.1. Oxygen concentration .............................................................................................. 7 3.2. Temperature ............................................................................................................. 8 3.3. pH ............................................................................................................................ 9 4. Relation between influent organic carbon (COD/N ratio) and biological nitrogen removal ................................................................................................................................ 10 4.1. Nitrification-denitrification over nitrate ................................................................ 12 4.2. Anammox process ................................................................................................. 14 4.3. Partial nitritation-anammox ................................................................................... 14 5. Conclusions ................................................................................................................... 15 Chapter III: Model development .............................................................................................. 16 1. Process stoichiometry and kinetics ............................................................................... 16 2. Reactor configuration, simulation parameters and initial conditions ........................... 23 Chapter IV: Results and discussion ......................................................................................... 25 1. Role of heterotrophic growth on nitrogen removal....................................................... 25 2. 1.1. Active biomass composition .................................................................................. 25 1.2. Competition among active biomass ....................................................................... 27 1.3. Comparison of nitrogen removal performance ...................................................... 28 Biomass dynamics and steady state .............................................................................. 30 2.1. Biomass dynamics in a granule ............................................................................. 30 2.2. Influence of initial conditions on the time needed to reach steady state ............... 32 3. Influence of operational parameters on the reactor performance ................................. 34 3.1. Influence of the oxygen concentration .................................................................. 34 3.1.1. Dynamics of nitrogen removal and steady state biomass profile ................... 34 vi Table of contents 3.1.2. Steady state performance and biomass composition ...................................... 36 3.1.3. Sensitivity analysis for the density of heterotrophs ........................................ 38 3.2. Influence of the granule size .................................................................................. 39 3.2.1. Dynamics of nitrogen compounds and steady state biomass profile .............. 39 3.2.2. Steady state reactor performance and biomass composition .......................... 41 3.2.3. Interaction between granule size and oxygen concentration .......................... 42 3.3. Role of temperature ............................................................................................... 43 3.3.1. Effect of temperature at fixed oxygen level ................................................... 43 3.3.2. Interaction of bulk oxygen with temperature ................................................. 44 3.4. Effect of ammonium surface load ......................................................................... 45 4. Influence of influent organic substrate on reactor performance ................................... 47 4.1. Effect of organic substrate at fixed oxygen level .................................................. 47 4.2. Effect of oxygen concentration at fixed influent organic substrate ....................... 48 4.3. Interaction between organic substrate and oxygen concentration ......................... 49 4.4. Effect of organic substrate on dynamics of nitrogen removal ............................... 50 Chapter V: Conclusions and perspectives................................................................................ 52 1. Steady state and dynamic model behaviour .................................................................. 52 2. Influence of operational parameters and influent organic substrate ............................. 53 3. Future works ................................................................................................................. 54 References ................................................................................................................................ 55 vii Chapter I: Introduction Nowadays, nitrogen removal is very important in terms of water pollution control. The nitrogen pollutants in wastewater are either ammonium (NH4+) or organic nitrogen compounds which are ultimately converted to ammonium through hydrolysis. Traditional biological nitrogen removal from wastewater is performed through nitrificationdenitrification over nitrate. This pathway requires a significant amount of aeration energy for biological nitrification and an external carbon source for denitrification. Partial nitritationanammox process is a promising alternative biological nitrogen removal pathway. During partial nitritation, about 50% of the ammonium present in the wastewater is converted to nitrite. In the subsequent anammox reaction, ammonium and nitrite are combined to form nitrogen gas. The resulting process requires up to 63% less oxygen (low aeration cost) and causes less carbon-dioxide emissions and a lower sludge production compared to conventional nitrification-denitrification over nitrate. A key issue in the partial nitritation anammox process is partial nitrite production and prevention of further oxidation of nitrite to nitrate. One process option to achieve partially nitrite formation is by limiting oxygen in a biofilm reactor such as the granular sludge reactor. The effectiveness of nitrogen removal process does not only depend on the applied treatment technology but also the process conditions. The principles of biological nitrogen removal processes and the parameters affecting their operation are reviewed in Chapter II. In most previous studies on partial nitritation on anammox processes, only autotrophic organism were considered to be present (Koch et al., 2000; Matsumoto et al., 2010; Okabe et al., 2005; van de Graaf et al., 1996). However, some authors showed that in autotrophic biofilms, heterotrophic biomass can grow on microbial decay products (Kindaichi et al., 2004; Lackner et al., 2008; Okabe et al., 2005). However, until now this has not been studied for autotrophic nitrogen removal in granular sludge reactors. In Chapter IV (section 1), the performance of autotrophic nitrogen removal in a granular sludge reactor together with biomass profile in a granule with and without heterotrophic growth are compared. The nitrogen compounds in bulk are also examined while identifying the effects of heterotrophs. A biofilm granule is a complex microbial system containing different types of bacteria. In a granular sludge reactor, ammonium oxidizers are active in the outer layer of the granules and 1 Chapter I: Introduction produce sufficient amount of nitrite for anammox bacteria active in the inner part of the granules. The dynamics of the microbial profile in a granule and the time required to reach steady state are evaluated in Chapter IV (section 2). One of the most important process variables for establishing nitrite formation in a biofilm reactor is dissolved oxygen. The dissolved oxygen concentration has a large influence on both ammonium oxidizers and nitrite oxidizers. On the other hand, the anammox bacteria are strictly anaerobic and inhibited by the dissolved oxygen. The partial nitritation - anammox process can be well controlled by regulating dissolved oxygen concentration. The limited oxygen concentration allows for the partial oxidation of ammonium to nitrite while preventing nitrite oxidation. Under anoxic conditions the unconverted ammonium and nitrite are utilized by anammox bacteria to remove the nitrogen from aqueous system as nitrogen gas. Chapter IV (section 3.1) analyzes the effect of bulk oxygen concentration on the nitrogen removal performance through partial nitritation-anammox process in a granular sludge reactor. The granule size in a granular sludge reactor determines the surface to volume ratio and affects the nitrogen removal performance. Chapter IV (section 3, sub-section 3.2) addresses changing granular size and evaluates its effects on the performance of granular sludge reactor in terms of nitrogen removal. The process temperature plays a very important role in the partial nitritation-anammox process. It is not only responsible for the microbial growth rate but also for all kinds of interactions within the system, such as decay rate, microbial activities, equilibrium relation etc. A higher temperature increases the growth rate, decay rate and microbial activities but at too high temperature the microbial community is destroyed. Chapter IV (section 3.3) discusses the temperature effects on partial nitritation - anammox process. The presence of organic substrates in the influent significantly influences the microbial community composition in an autotrophic granule. When organic carbon is present heterotrophic growth increases. Nitrate can be reduced by these denitrifiers to nitrite that can be utilized by anammox for the oxidation of ammonium (Kumar and Lin, 2010). To investigate the effect of heterotrophic bacteria, growth on influent organic substrate is addressed in Chapter IV (section 4). 2 Chapter II: Literature review 1. Introduction Generally, nitrogen is present in wastewater in the form of ammonium (NH4+). Several human activities such as agriculture, industrial processes, and household activities produce nitrogen containing wastewater. High strength nitrogen containing wastewater originates from manure (Luo et al., 2002; Qiao et al., 2010), landfill leachate (Cema et al., 2007), several organic chemicals; plastics and synthetic fibers industries (Love et al., 1999) and sludge digester supernatants (Fux et al., 2002; van Loosdrecht and Salem, 2006). Uncontrolled disposal of wastewater containing high ammonium concentration causes a huge damage to the environment. It is prime factor for the eutrofication of the receiving aquatic system. Besides, dissolved ammonium is considered as a harmful agent for the aquatic life (Effler et al., 1990). For this reason, nitrogen removal from wastewater has become an important issue. Due to increasingly stringent environmental regulations, advanced and cost effective techniques for the nitrogen removal from wastewater are required. In conventional wastewater treatment plants (WWTPs), ammonium is removed by biological nitrification-denitrification over nitrate. New approaches that are based on (partial)nitritation and/or the anaerobic ammonium oxidation (Anammox) process (Mulder et al., 1995) to remove the nitrogen are more cost-effective, environmentally friendly, efficient and sustainable. The combined partial nitritation-anammox process is a completely autotrophic process which can be performed either in one stage or in two stages (reactors). A number of research groups worked on autotrophic nitrogen removal processes resulting in a variety of process configurations and various names such as Oxygen-Limited Autotrophic Nitrification/Denitrification (OLAND) (Kuai et al., 1998), Completely Autotrophic Nitrogen removal Over Nitrite (CANON) (Third et al., 2005), Sustainable High rate Ammonium Removal Over Nitrite (SHARON) (Hellinga et al., 1998), Deammonification (Hippen et al., 1997), pH controlled Deammonification (DEMON) (Wett, 2006) etc. This literature review gives a short introduction on the principle pathways involved in biological nitrogen removal followed by an overview of the reactor conditions affecting the process. This knowledge is important to increase the effectiveness of biological nitrogen processes. 3 Chapter II: Literature review To establish autotrophic nitrogen removal, oxygen is the most important process variable. In first place oxygen is needed to establish partial nitritation but the oxygen level should be low enough in order not to inhibit anaerobic denitrification. Another critical parameter that has a large effect on nitrogen removal is the organic (carbon) load which can be expressed as COD to nitrogen ratio. The partial nitritation-anammox process is an autotrophic process. Nevertheless, upto half of the biomass in autotrophic biofilms can be heterotrophic, growing on the microbial decay products(Kindaichi et al., 2004; Okabe et al., 2005). Heterotrophic growth reduces the nitrate production. It utilizes the organic substrate in both aerobic and anoxic conditions and produces carbon dioxide that ultimately decreases the pH of the system. Therefore heterotrophic activity is an important factor that affects autotrophic nitrogen removal. 2. Nitrogen removal pathways 2.1. Conventional nitrification-denitrification over nitrate Biologically nitrification and denitrification are two individual processes that are carried out by distinct groups of bacteria. During nitrification, ammonium is oxidized to nitrate (Eq. 1). The ammonium oxidizing bacteria (XAOB) convert ammonium to nitrite (NO2-)(Eq. 1a), which can be further oxidized to nitrate (NO3-) (Eq. 1b) by nitrite oxidizing bacteria (XNOB). During denitrification, nitrate is transformed to nitrogen gas (Eq. 2). C (in Eq. 2) denotes the carbon source; for autotrophic denitrification it is carbon dioxide (CO2) and for heterotrophic it is organic carbon. Nitrification: Overall: Denitrification: NH4+ + 1.5 O2 → NO2- + H2O + H+ (1a) NO2- + 0.5 O2 → NO3- (1b) NH4+ + 2O2 → NO3- + H2O + 2H+ (1) NO3- + C + 2H+ → CO2 +0.5N2+ H2O (2) Heterotrophic denitrification is a four step reduction processes in which nitrogen gas (N2) is formed from nitrate (NO3-) over nitrite (NO2-), nitric oxide (NO) and nitrous oxide (N2O). Each reduction step is catalyzed by different enzymes (Baumann et al. 1996). If for any 4 Chapter II: Literature review reason, one or more individual reduction steps become slower, the intermediate products may accumulate in the system, ultimately reducing nitrogen removal (Udert et al., 2008). Biological nitrification-denitrification over nitrate is considered as an efficient process characterized by a relatively easy operation and moderate costs (Metcalf and Eddy, 2003). It is generally used for the treatment of wastewater containing low nitrogen concentration (<100mgNL-1). This conventional biological nitrification and denitrification process is considered as more favorable than the chemical nitrogen removal by magnesium-ammoniumphosphate (MAP) precipitation or by air stripping (Siegrist, 1996) for the removal of ammonium nitrogen from the wastewater. 2.2. Nitrification-denitrification over nitrite Ammonium in a concentrated stream is oxidized to nitrite only (Eq. 1a) by controlling the aeration, saving up to 25% aeration cost. The denitrification of nitrite to nitrogen gas is based on external carbon source (Eq. 3). NO2- + 0.5C + H+ → N2 + CO2 + H2O (3) Nitrification-denitrification over nitrite needs less external carbon source, saving 40% cost for external carbon. Moreover the process emits less carbon dioxide (CO2) and produces less sludge compared to conventional nitrification-denitrification over nitrate. 2.3. Anaerobic ammonium oxidation (Anammox) Until the early 1990s, it was believed that the oxidation of ammonium could only proceed under aerobic conditions. This thinking was changed by the discovery of the anaerobic ammonium oxidation process by Mulder et al. (1995). At that time the scientific community was greatly surprised by the proof of a biological process in which nitrite and ammonium are directly converted into dinitrogen gas. The overall reaction is: NH4+ + 1.32NO2- + 0.13H+ → 1.02N2 +0.26NO3- + 2.03 H2O (4) Hydrazine and hydroxylamine are produced as intermediates during the anammox process (Sinninghe-Damste et al., 2002; van de Graaf et al., 1997). Strous et al. (2006) found NO as an intermediate product of the anammox process. As the process is anoxic, anammox bacteria do not need oxygen which results in decreased aeration costs. Furthermore anammox 5 Chapter II: Literature review bacteria use CO2 as a carbon source and hence they do not require the addition of organic compounds. They grow relatively slowly, leading to a low sludge production. 2.4. Partial nitritation combined with anaerobic ammonium oxidation The application of the anammox process for the removal of ammonium from wastewater requires a proceeding step in which nitrite is produced. About half of the ammonium needs to be converted to nitrite, a process that is known as partial nitritation (Eq. 1a) and is carried out by ammonium oxidizing bacteria. The resulting nitrite and unconverted ammonium are converted to nitrogen gas in the anammox process (Eq. 4). The overall process stoichiometry becomes (Eq. 1a+Eq. 4). NH4+ + 0.75 O2 + HCO3-→ 0.5N2 + CO2- + 2.5H2O (5) The combined partial nitritation-anammox process requires 63% less oxygen and no additional organic carbon source compared to conventional nitrification-denitrification over nitrate. The partial nitritation and anammox processes can take place in a single reactor in which ammonium oxidizing bacteria and anammox coexist in a biofilm or form compact granules. Batch experiments and microbial analysis showed that nitrite is at the outer biofilm layer under aerobic conditions. The remaining ammonium and nitrite diffuse into the deeper part of the biofilm where anoxic conditions are maintained and nitrite acts as an electron acceptor, reacting with the remaining ammonium to form nitrogen gas (Koch et al., 2000). The success of partial nitritation-anammox process depends first of all on the continuous suppression of nitrite oxidizers and, secondly on the produced nitrite to ammonium ratio, which should be about 1.32 (stoichiometric ratio, see Eq.4). The increase of either the ammonium or nitrite concentration has an adverse influence on the anammox activity. Dapena-Mora et al. (2007) found that higher ammonium and nitrite concentration reduced the performance of anammox bacteria. Jung et al. (2007) described a decrease of anammox bacterial activities with increasing free ammonium concentration. 6 Chapter II: Literature review 3. Reactor conditions affecting biological nitrogen removal This section consist effect of oxygen concentration (subsection 2.1), temperature (subsection 2.2) and pH (subsection 2.3) on biological nitrogen removal through various pathways for biological nitrogen removal. 3.1. Oxygen concentration The dissolved oxygen concentration is very important for both ammonium and nitrite oxidation. It becomes a limiting factor for nitrification when it is lower than 2 mgO2L-1 (Beccari et al., 1992). Due to higher oxygen affinity, at low oxygen concentration level the ammonium oxidizers are more vigorous then the nitrite oxidizers. In other words, oxygen deficiency influences the performance of nitrite oxidizers more significantly than the ammonium oxidizers (Philips et al., 2002). This is explained by the oxygen half saturation constant. Hunik et al. (1994) found that the half saturation constant for dissolved oxygen was 0.16 mgO2L-1 for ammonium oxidizers and 0.54 mgO2L-1 for nitrite oxidizers. In the activated sludge processes, oxygen half saturation constants of ammonium oxidizers and nitrite oxidizers were 0.25 – 0.5 and 0.34 – 2.5 mgO2L-1 respectively (Barnes and Bliss, 1983). A reason for this variability is that the oxygen concentration inside the sludge matrix and in the bulk liquid is not same. As a result, the half saturation constant depends on a number of parameters such as biomass density, the size of sludge matrix, the mixing intensity and the rate of diffusion of oxygen into the sludge matrix (Munch et al., 1996; Manser et al., 2005). It is possible to remove nitrogen through nitrification-denitrification over nitrite by controlling the dissolved oxygen concentration. High oxygen levels favor nitrite oxidizers, resulting in nitrate formation. In oxygen limiting conditions nitrite oxidizers are outcompeted and nitrite accumulates. This is demonstrated by Peng et al. (2004) in a sequencing batch reactor and by Jubany et al. (2009) in an activated sludge system. Nitrogen removal over nitrite can be established by turning off aeration at the point where the ammonium oxidation has completed. Hidaka et al. (2002) reported an aeration pattern to control ammonium to nitrite. By frequently changing between aerobic and anoxic in an activated sludge system, the nitrate formation can also effectively be prevented (Yoo et al., 1999). The aeration was turned off before all the ammonium was consumed and nitrite started to be converted to nitrate. 7 Chapter II: Literature review The anammox process is a strictly anaerobic process and is inhibited by oxygen concentration. The anammox metabolism is reversible at low oxygen concentration (0.25-2% air saturation) but irreversible at high concentration (higher than 18% air saturation) (Egli et al., 2001). Bulk oxygen concentration is a very important controlling variable for partial nitritationanammox process. In partial nitritation, oxygen is needed for converting half of the ammonium to nitrite but the conversion to nitrogen gas from unconverted ammonium and nitrite through anammox process is completely anaerobic. At high oxygen concentration nitrate formation prevails. Volcke et al. (2010) demonstrated that in partial nitritationanammox process nitrite was converted to nitrogen gas at low bulk oxygen concentration. The same was observed by Hoa et al. (2002). 3.2. Temperature Temperature affects the nitrification process directly as well as indirectly. A higher temperature increases the microbial growth rate according to the Arrhenius law, which is valid up to a certain critical temperature, above which biological activity starts to decrease. Grunditz and Dalhammar (2001) found an optimum temperature of 35°C for ammonium oxidizers and 38°C for nitrite oxidizers. Van Hulle et al. (2007) reported a maximum oxygen uptake rate by ammonium oxidizing bacteria in the temperature range between 35 and 45°C. Hellinga et al. (1998) mentioned that above 25°C the specific growth rate of ammonium oxidizing bacteria become higher than that of nitrite oxidizing bacteria in a SHARON process. The optimal temperature for anammox bacteria is reported between 30 - 40°C (Strous et al., 1999; Egli et al., 2001). Dosta et al., (2008) indicated that temperature of 45°C or higher causes irreversible loss of efficiency of anammox bacteria. On the other hand the anammox process can be successfully operated at temperature as low as 20°C (Cema et al., 2007; Isaka et al., 2007). In this case slow adaptation of anammox bacteria to low temperature is very important. Temperature makes an indirect effect on biological nitrogen removal process by participating in free ammonium and nitrous acid accumulation. Anthonisen et al. (1976) made mathematical expressions (Eq. 6 and 7) for calculating the amount of free ammonia and 8 Chapter II: Literature review nitrous acid based on total ammonium (TAN) and total nitrite (TNO2) and incorporating with temperature (T) and pH: (6) (7) According to these equations, the amount of free ammonia increases with increasing temperature while the amount of nitrous acid decreases. The effect of temperature on biological nitrogen removal from wastewater was examined by Komorowska- Kaufman et al. (2006) in the temperature range from 7.8 to 21°C. They related influence of temperature on a nitrification-denitrification to sludge age. Temperatures above 15°C are favorable for nitrification even when the sludge age was very short. For a temperature below 15°C and sludge age lower than 20 days, the nitrification process became unstable and the removal efficiency varied between 61.7 to 99.3%. They also found that the unfavorable effect of low temperature (below 15°C) was reduced and stabilized nitrification process was achieved when the sludge age was more than 20 days. Yamamoto et al. (2006) performed partial nitritation in a ‘swim-bed’ reactor. In this study, a stable efficiency was maintained between 15 to 30°C but the performance suddenly deteriorated below 15°C. 3.3. pH During the conversion of one mole of ammonium to one mole of nitrogen through nitrification-denitrification over nitrate one mole of H+ is produced. As a result, sufficient alkalinity is required for buffering the produced protons in wastewater. The optimum pH for both ammonium oxidizers and nitrite oxidizers lies between 7 and 8 (van Hulle et al., 2010). The ammonium oxidizers prefer a slightly alkaline environment as these organisms use ammonia (NH3) as substrate (Suzuki et al., 2974). It maintains the inorganic carbon (HCO3-) that is important for metabolism of nitrifying bacteria. Hellinga et al. (1998) detected that the growth rate of nitrite oxidizers were decreased by a factor 8 for the pH change from 8 to 7 whereas the change of the growth rate of the ammonium oxidizer were negligible. 9 Chapter II: Literature review Anammox bacteria can grow in a pH range from 6.7 to 8.3. Strous et al. (1999) mentioned an optimum pH of 8.0. Jung et al. (2007) reported that it is important to keep free ammonia below 2 mgN.L-1 and free nitrite nitrogen below 35 mgN.L-1 for continuous growth of anammox bacteria. Below these levels the anammox activity increases gradually in an anaerobic condition. The pH also influences the concentration of free ammonia (NH3) and free nitrous acid (HNO2), which are the actual substrates for ammonium oxidation and nitrite oxidation respectively and also inhibit nitrification (Anthonisen et al., 1976). In general nitrite oxidizing bacteria are more sensitive to free ammonia and nitrous acid inhibition ammonium oxidation. According to eq. 6 and 7, pH has influence on NH4+/NH3 and HNO2/NO2equilibrium. The amount of nitrite (NO2-) increases with increasing pH. At high pH (>8), free ammonia becomes the main inhibitor for the nitrification process; at low pH (<7.5) nitrous acid is the main inhibitor. Nitrite plays a very critical role in biological nitrogen removal process as it may cause severe substrate limitation for nitrite oxidizing bacteria at low concentration. High nitrite concentration inhibits anammox activities. Inhibition starts at nitrite concentrations higher than 100 mgN.L-1 (Strous et al., 1999) and microbial activities are completely lost at or above 185 mgN.L-1 (Egli et al., 2001). The optimum pH for nitrification is 8 and the nitrification rate abruptly decreases below a pH of 6.5 (Shammas 1986). The pH interval for anammox process is 6.7 – 8.3 whereas pH 8.0 is considered as optimum. 4. Relation between influent organic carbon (COD/N ratio) and biological nitrogen removal In systems for biological nitrogen removal from wastewater, autotrophic and heterotrophic bacteria coexist. In case of conventional nitrogen removal through nitrification-denitrification over nitrate, nitrification is autotrophic but denitrification is heterotrophic and requires external organic carbon. In case of completely autotrophic nitrogen removal through partial nitritation-anammox, no organic carbon source is required. However, even if the influent does not contain organic carbon, heterotrophic growth is possible on organic material 10 Chapter II: Literature review generated from biomass decay (Lackner et al., 2008) and/or on excretion of the living cells (Rittmann et al., 2002). Matsumoto et al. (2010) studied an autotrophic biofilm process for ammonium oxidation to nitrite. The process behavior was without any external carbon source and heterotrophic growth was based on decay of nitrifying bacteria. The resulting biomass distribution profile in a nitrifying granule (Figure 1) reveals that 22% of the microbial community is heterotrophs and 68% nitrifying bacteria (ammonium oxidizing and nitrite oxidizing). Figure 1. Microbial community composition for the nitrifying granule as determined by quantitative FISH (Matsumoto et al., 2010). Figure 2. Effect of influent COD concentration on the concentration of the heterotrophic biomass in nitrification-denitrification over nitrate system (Moussa et al., 2005). 11 Chapter II: Literature review Heterotrophic bacteria in the treatment system do not only consume COD but also generate some COD by decay. Moussa et al. (2005) examined the simultaneous effect of influent COD and sludge retention time (SRT) on the heterotrophic biomass fraction in a nitrifying SBR system (Figure 2). They mention that the influent COD yields about 40% of the total heterotrophic biomass and the remaining 60% results from decay for 10 mg.L-1 influent COD and 30 days SRT. They also found that the heterotrophic biomass increased by 11% with increasing SRT from 30 to 100 days resulting from increasing decay product with SRT. 4.1. Nitrification-denitrification over nitrate The influent COD/N ratio is a very important factor for the biological nitrogen removal through conventional nitrification-denitrification over nitrate. It affects both nitrifying and denitrifying bacterial population growth in the system. Yang et al. (2004) observed that in a granular sludge reactor the performance of both ammonium oxidizing bacteria and nitrite oxidizing bacteria significantly increased with a decreasing influent COD/N ratio from 20 to 3.3. They also found that the specific oxygen utilization rate of nitrifying bacteria increased with decreasing COD/N ratio level whereas the specific heterotrophic oxygen utilization rate tended to decrease. It implied that higher COD/N ratio is favorable for heterotrophic population. At high organic carbon, heterotrophic bacteria grew excessively and competed with ammonium oxidizing bacteria for oxygen. This reduced the nitrification process and ultimately increased the ammonium concentration in the effluent. Moreover high concentration of organic compounds also stimulated the biofilm growth as well as increased the diffusion resistance of ammonium into the biofilm. This also reduced the nitrification. At high nitrogen levels the nitrifying bacteria were competitive with heterotrophs for oxygen and the nitrifying bacteria became an important component of the aerobic granules. Carrera et al., (2004) estimated the effect of COD/N ratio on the nitrification rate in a process of nitrification-denitrification over nitrate. They found an exponential decrease of nitrification rate with changing the COD/N ration from 0.71 to 3.4 and the relation defined by an exponential mathematical expression (Eq. 8) rnitrification = 0.0323 + 0.334e(- 1.660(COD/N)) (8) 12 Chapter II: Literature review The influent COD/N ratio not only affect the nitrification rate but also the nitrification capacity. The nitrifying biomass fraction in a biofilm was increase with decreasing COD/N ratio (Rittmann et al., 1999). Harremoes et al. (1995) evaluated the autotrophic biomass fraction for an activated sludge system with biological nitrogen removal and found the autotrophic biomass fraction increase by 1.5 to 2% with decreased COD/N ratio from 3.4 to 2.6 gCOD.gN-1. There is also a relationship between fraction of nitrifying bacteria and the relationship between biological oxygen demand (BOD5) and total Kjeldahl nitrogen (TKN) in the influent (EPA., 1975). Carrera et al. (2004) developed a mathematical expression (Eq. 9) based on obtained experimental data from a pilot scale biological nitrogen removal system, relating the fraction of nitrifying bacteria with BOD5 and TKN as: Nitrifiers’ fraction = 0.0265 + 0.508e(-2.39(BOD5/TKN)) + 0.21e(-0.43(BOD5/TKN)) (9) According to the eq. 9, the nitrifying biomass decreases with increasing BOD5/TKN ratio. Therefore low organic carbon is required for nitrification. For heterotrophic denitrification, organic carbon is required. Most types of wastewater contain some COD that may be used for the nitrogen production. Carrera et al. (2004) reported that the nitrification rate remained constant (0.032 gN.gVSS-1 per day) at COD/N ratio higher than 4 gCOD.gN-1 even though a ratio of at least 7.1 was required to achieve complete denitrification. They also found that the denitrification percentage had a linear relation with the COD/N ratio when it was below 7.1. Hsieh et al. (2003) experimentally revealed that the nitrification and denitrification efficiency decreased with increasing influent ammonium loading from 2.0 to 11.5 gNm-2d-1 in a biofilm reactor which could have resulted from limited surface area of the biofilm causing insufficient reaction site. But nitrification and denitrification rates increased to a peak value and then decreased at the highest ammonium loading. At highest ammonium loading, some part of it transformed into free ammonia, which is toxic to most microorganisms and decreased the nitrification and denitrification rates. They also showed that the nitrification efficiency also decrease with COD concentration while the denitrification efficiency increased. Vrtovšek and Roš (2006) performed an experiment in which ground water was treated in a biofilm reactor; they found minimal nitrite, nitrate and residual COD concentrations in the effluent for an influent COD/N ratio 3.7. A higher influent COD/N ratio 13 Chapter II: Literature review led to higher residual COD concentration in the effluent, while a lower influent COD/N ratio caused incomplete denitrification. For the simultaneous removal of organic compounds and nitrogen from wastewater, the membrane aerated biofilm reactor (MABR) was considered as an advanced technology (Lackner et al., 2008; Satoh et al., 2004; Semmens et al., 2003). In a MABR, the biofilm grows on a membrane through which oxygen is supplied, while substrate diffuses from the bulk liquid through the other side of the biofilm. The satisfactory removal of COD and nitrogen largely depends on the oxygen concentration in the gas stream and the influent COD/N ratio. Liu et al. (2010) described the effect of substrate COD/N ratio on denitrification for membrane aerated biofilm reactor and found 96% ammonium removal for the ratio 3. The effluent nitrate (NO3-) sharply decrease with increasing the COD/N ratio to 5 whereas other substances remained same as ratio 3 and COD removal, nitrification and denitrification efficiency reached 85, 93 and 92% respectively. When the COD/N ratio was further increased to 6, the effluent ammonium concentration increased very rapidly. 4.2. Anammox process The anammox process does not require organic carbon source. A number of studies report that the presence of organic matter has a negative effect on the anammox processes (Chamchoi et al., 2008; Guvan et al., 2005; Jianlong and Jing, 2005; Sabumon, 2007; Tang et al., 2010). If certain amounts of organic carbon are present the growth rate of denitrifiers is higher than the one of anammox bacteria (Strous et al., 1999), such that anammox bacteria cannot compete with denitrifiers. Lowering the influent COD/N ratio can control denitrifiers and results in higher nitrogen removal through anammox process. 4.3. Partial nitritation-anammox Lackner et al. (2008) performed a simulation study regarding the effect of heterotrophic growth on autotrophic nitrogen removal through partial nitritation-anammox process. In their simulations they found that by including the heterotrophic growth on decay biomass only the nitrogen removal efficiency decreased for the counter diffusion biofilm model but no significant difference was found for co-diffusion. In the counter diffusion model, anammox denitrification dominates at COD/N ratio of 0 but at the COD/N ratio equal or higher than 2 14 Chapter II: Literature review the autotrophic denitrification disappears completely. Under increasing COD load anammox bacteria are outcompeted by denitrifying heterotrophic bacteria and nitrogen removal is due to heterotrophic denitrification. In the co-diffusion system the anammox microbial fraction is almost constant but the heterotrophic bacteria slightly increase and ammonium oxidizing bacteria decrease with COD/N ratio. 5. Conclusions Biological nitrogen removal techniques are widely applied to treat nitrogen containing wastewaters. Among different treatment options, partial nitritation-anammox process is more sustainable than conventional nitrification-denitrification over nitrate. The success of operation of partial nitritation-anammox and also nitrification-denitrification process depends on influent characteristics and operating parameters of the biological nitrogen removal process such as COD/N ratio and organic carbon concentration, oxygen concentration, temperature, pH etc. The highest effectiveness of nitrogen removal for partial nitritation-anammox process is achieved at lower COD/N ratio. The anammox bacteria are anaerobic bacteria and are inhibited by dissolved oxygen. A lower bulk oxygen concentration is important for the oxidation of half of the ammonium in partial nitritation-nammox process. For successful biological nitrogen removal it is required to maintain the temperature within a certain range. The nitrogen removal is relatively higher in the presence of heterotrophic bacteria. Heterotrophic bacteria can grow on influent COD. But the success of heterotrophic nitrogen removal is observed up to a certain value of COD/N ratio. There are also possibilities to inhibit the ammonium oxidizing bacteria by increasing nitrite concentration by the heterotrophic bacteria at low pH. So an optimum pH level must be maintained for getting the best performance. 15 Chapter III: Model development In this study, an existing model for autotrophic nitrogen removal in a granular sludge reactor was extended to include the influence of heterotrophs on the reactor performance. The granular sludge reactor model was based on a previous model (Volcke et al., 2010), in which the heterotrophic growth was neglected. 1. Process stoichiometry and kinetics The model of Volcke et al. (2010) was extended to evaluate the effect of heterotrophic activities on autotrophic nitrogen removal through partial nitritation-anammox process in a granular sludge reactor. Four different groups of bacteria were considered: ammonium oxidizing bacteria (XAOB), nitrite oxidizing bacteria (XNOB), anammox bacteria (XAN) and heterotrophic bacteria (XH). Nitrification is described as a two-step process: ammonium oxidation to nitrite by XAOB followed by nitrite oxidation to nitrate by XNOB. Anammox bacteria convert ammonium and nitrite to nitrogen gas (SN2A). Growth of heterotrophic bacteria takes place under aerobic as well as anoxic (in presence of NO2- and/or NO3-) conditions. Heterotrophic growth relies on organic carbon, which is either present in the reactor influent or results from biomass decay. In case of no readily biodegradable suspended or particulate organics or soluble organic substrate (Ss) in the influent, heterotrophic growth only results from decay material (dead biomass). In absence of dissolved oxygen, nitrite (NO2-) or nitrate (NO3-) is used as an electron acceptor in heterotrophic growth. Therefore three types of heterotrophic bacteria were considered: aerobic heterotrophs (XH,A) on soluble organic substrate (SS), anoxic heterotrophs (XH,NO2) on SS and NO2- and anoxic heterotrophs (XH,NO3) on SS and NO3-. In heterotrophic processes XH,NO3 reduce nitrate to nitrite whereas XH,NO2 nitrite to nitrogen gas (SN2H). Biomass decay has been modeled according to the death-regeneration concept instead of the endogenous respiration approach followed by Volcke et al. (2010). The death-regeneration concept includes a transition of living cells to substrate together with a fraction of inert material by decay of microorganism and/or hydrolysis (van Loosdrecht and Henze, 1999). All decay processes follow first order kinetics and convert biomass to inert and particulate organics. Hydrolysis of particulate organics makes soluble organic substrate that is utilized 16 Chapter III: Model description by the heterotrophic bacteria. Within the steps of decay and hydrolysis, decay rather than hydrolysis is the rate limiting step (personal communication with Mark van Loosdrecht on November 2010). Moreover hydrolysis compile with decay in death-regeneration concept. Therefore, in this model hydrolysis is not considered and soluble organic substrate is generated directly from the decay of biomass. The stoichiometric matrix format is outlined in Tables 1 and Table 2 gives the process rate expressions. The values for kinetic and stoichiometric parameters were based on literature and are summarized in Tables 3 and 4. Ten processes are included in the model. The autotrophic process comprises growth of XAOB, XNOB and anammox and decay of them and heterotrophic process includes growth and decay of XHA, XH,NO2 and XH,NO3. The growth of XAOB, XNOB and anammox were based on Hao et al. (2002) and heterotrophs was based on ASM1 (Gujer 1999). Like ASM1, decay of XAOB, XNOB, anammox and heterotrophs were expressed as a death-regeneration concept (Henze et al. 2000). The model stoichiometry and kinetics were based on the ones from Koch et al. (2000) and Hao et al. (2002). 17 Chapter III: Model description Table 1. Stoichiometric matrix Aij Aij i component → j process SS [gCOD. m-3] SNH [gN.m-3] SNO2 [gN.m-3] SNO3 [gN.m-3] SO2 [gO2.m-3] SN2A [gN.m-3] ↓ growth 1. growth of XAOB 2. growth of XNOB 3. growth of anammox 4. aerobic growth of heterotrophs 6. anoxic (on NO2-) growth of heterotrophs 7. anoxic (on NO3-) growth of heterotrophs decay 8. decay of XAOB 9. decay of XNOB 10. decay of XAN 11. decay of XH composition matrix gCOD/unit comp gN/unit comp -1/YH -1/YAOB iNXB 1/YAOB -iNXB -1/YNOB 1/YNOB -1/YAN- iNXB -(1/YAN )(1/1.14) 1/1.14 1 YH, NO 2 1 YH, NO3 1-fI 1-fI 1-fI 1-fI 1 iNSS XNOB [gCOD. m-3] XAN [gCOD. m-3] 11.14/YNOB 1 YH, NO3 XH,NO2 [gCOD. m-3] XH,NO3 [gCOD. m-3] 1 1 1 1 YH, NO 2 1.71 YH, NO 2 2 1.14 YH, NO3 XH,A [gCOD. m-3] 1 YH, NO3 1 1.14 YH, NO3 -1 fI -1 fI -1 -3.43 1 XI [gCOD. m-3] 1 2/YAN 2 XH [gCOD.m-3] 1 iNXB - fI iNXI – (1-fI) iNSS iNXB - fI iNXI – (1-fI) iNSS iNXB - fI iNXI – (1-fI) iNSS iNXB - fI iNXI – (1-fI) iNSS 0 1 XAOB [gCOD. m-3] 1-1/YH H, NO -iNXB+1/ YH. 1.71 YH, NO iNSS -iNXB+1/ YH. iNSS SN2H [gN m-3] 13.43/YAOB -iNXB+1/ YH. iNSS 1 Y SN2 [gN.m-3] -4.57 1 -1 0 -1.71 1 1 iNXB 1 iNXB 1 iNXB fI -1 fI 1 iNXB 1 iNXI 18 Chapter III: Model description Table 2. Kinetic rate expressions j process ↓ 1. growth of XAOB AOB G,AOB = max SO 2 K OAOB 2 SO 2 S NH AOB K NH S NH X AOB 2. growth of XNOB NOB G,NOB = max SO 2 S S NOB NO2 NOBHNH . X NOB K S O 2 K NO2 S NO2 K NH S NH 3. growth of anammox AN G,AN = max K OAN2 4. growth of aerobic heterotrophs 5. anoxic growth (on NO2-) of heterotrophs 6. anoxic growth (on NO3-) of heterotrophs H G,H = max NOB O2 K OAN2 S S AN NH AN NO2 X AN S O 2 K NH S NH K NO 2 S NO 2 SS S S H O2 . NOBHNH XH K S S K O 2 S O 2 K NH S NH H S AG,HNO2 = H max η NO2 K OH2 S S NO2 S S H NO2 H S . NOBHNH XH H K O 2 S O 2 K NO2 S NO2 S NO2 S NO3 K S S S K NH S NH AG,HNO3 = H max η NO3 K OH2 S S NO3 S S H NO3 H S . NOBHNH XH H K O 2 S O 2 K NO3 S NO3 S NO2 S NO3 K S S S K NH S NH 7. decay of XAOB D,AOB = b AOB X AOB 8. decay of XNOB D,NOB = b NOB X NOB 9. decay of anammox 10. decay of heterotrophs D,AN = b AN X AN D,HA = bH X H 19 Chapter III: Model description Table 3. Stoichiometric and kinetics parameters values parameter value Unit Stoichiometric parameters YAOB 0.20 g COD.g-1 N Wiesmann, 1994 (1) YNOB 0.057 g COD.g-1 N Wiesmann, 1994 (1) YAN 0.17 g COD.g-1 N Strous et al (1998) (2) YH 0.67 g COD.g-1 COD Henze et al (2000) (ASM1) YH,NO2 0.53 g COD.g-1 COD Muller et al (2003) YH,NO3 0.53 g COD.g-1 COD Muller et al (2003) iNXB 0.07 g N.g-1 COD Assumed in this study iNXI 0.07 g N.g-1 COD Assumed ame as iNXB iNSS 0.03 g N.g-1 COD Henze et al (2000) (ASM3) fI -1 0.08 g COD.g COD Henze et al (2000) (ASM1) AOB max 1.36 d-1 Hellinga et al (1999) (3) NOB max 0.79 d-1 Hellinga et al (1999) (3) AN max 0.052 d-1 Strous et al (1998) (3) H max 12 d-1 Henze et al (2000) (ASM1) (4) K AOB NH 1.1 g N.m-3 Wiesmann (1994) (5) NOB K NO 2 0.51 g N.m-3 Wiesmann (1994) (5) 0.03 -3 kinetic (at 30°C) K AN NH AN K NO 2 g N.m AOB AN : K NH Assumed, such that ratio K NH is about the same as in Hao et al (2002) 0.005 -3 g N.m NOB AN Assumed, such that ratio K NO 2 : K NO 2 is about the same as in Hao et al (2002) KH NO 2 0.3 g N.m-3 Alpkvist et al (2006) KH NO 3 0.3 g N.m-3 Alpkvist et al (2006) KH S 20 g COD.m-3 Henze et al (2000) (ASM1) K AOB O2 0.3 g O2.m-3 Wiesmann (1994) K NOB O2 1.1 g O2.m-3 Wiesmann (1994) K AN O2 0.05 g O2.m-3 Assumed in this study KH O2 0.2 g O2.m-3 Henze et al.(2000) (ASM1) 20 Chapter III: Model description bAOB 0.068 d-1 H AOB Assumed, set such that bAOB: max = bH: max bNOB 0.04 d-1 NOB H Assumed, set such that bNOB: max = bH: max bAN 0.0026 d-1 AN H Assumed, set such that bAN: max = bH: max bH 0.6 d-1 H Assumed max / 20 for this study ηNO2=ηNO3 0.8 - Henze et al. (2000) (ASM1) DNH4 1.5x10-4 m2.d-1 DNO2 1.4x10 -4 DNO3 mass transfer Williamson and McCarty P.L. (1976) m .d -1 Williamson and McCarty P.L. (1976) 1.4x10-4 m2.d-1 Williamson and McCarty P.L. (1976) DO2 2.2x10-4 m2.d-1 Picioreanu et al. (1997) DN2 2.2x10-4 m2.d-1 Williamson and McCarty P.L. (1976) DS 1x10-4 m2.d-1 Hao and van Loosdrecht (2004) (1) 2 after unit conversion, using a typical biomass composition of CH1.8O0.5N0.2, corresponding with 1.3659 g COD.g-1 (2) after unit conversion, using a anammox biomass composition of CH2O0.5N0.15, (Strous et al., 1998) corresponding with 36.4 g COD.mole-1 or 1.51 g COD.g-1 (3) Conversion of values given by Hellinga et al. (1999) at 35°C and by Strous et al. (1998) at 32.5°C to 30°C using the relationship (written for XAOB, analogous for XNOB and XAN) AOB 1 max (T ) AOB 1 max ( Tref EaAOB T Tref ) exp R T T ref with E aAOB =68 kJ.mole-1 ; EaNOB =44 kJ.mole-1; EaAN = 70 kJ.mole-1 (Strous et al., 1999); R=8.31 J.mole-1.K-1. (4) Conversion of ASM1-values given by Henze et al. (2000) at 10°C and 20°C to 30°C using temperature relationship proposed by these authors (ASM3). AOB -3 (5) Calculated value at T=30°C and pH=7 from K NH 3 = 0.028 g NH3-N.m and from NOB -5 -3 K HNO 2 = 3.2x10 g HNO2-N.m considering the T and pH dependency of the chemical equilibrium NH 4 NH 3 H and HNO2 NO2 H 21 Chapter III: Model description Table 4: Temperature dependent kinetic parameters Temperature 10°C 15°C 20°C 25°C 35°C 40°C Parameters AOB max (1) 0.201 0.333 0.541 0.865 2.11 3.22 NOB max (1) 0.117 0.194 0.314 0.502 1.23 1.872 0.0077 0.0127 0.021 0.033 0.081 0.123 3 4.24 6 8.49 16.97 24 AN max (1) H max (2) bAOB (3) 0.01 0.017 0.027 0.043 0.105 0.161 bNOB (3) 0.0059 0.0097 0.016 0.025 0.061 0.0936 0.0004 0.00064 0.001 0.0017 0.00403 0.0062 0.15 0.212 0.30 0.424 0.848 1.2 bAN (3) bH (4) (1) Conversion of values given by Hellinga et al. (1999) at 35°C and by Strous et al. (1998) at 32.5°C to different temperature using the relationship (written for XAOB, analogous for XNOB and XAN) AOB 1 max (T ) AOB 1 max ( Tref EaAOB T Tref ) exp R T T ref with E aAOB =68 kJ.mole-1 ; EaNOB =44 kJ.mole-1; EaAN = 70 kJ.mole-1 (Strous et al., 1999); R=8.31 J.mole-1.K-1. (2) Conversion of ASM1-values given by Henze et al. (2000) at 10°C and 20°C to different using temperature relationship proposed by these authors (ASM3). H AOB (3) Assumed, set such that bAOB: max = bH: max (written for XAOB, analogous for XNOB and XAN). H (4) Assumed max / 20 for this study. 22 Chapter III: Model description 2. Reactor configuration, simulation parameters and initial conditions A one dimensional biofilm model, only considering radial gradients was set up to describe the autotrophic and heterotrophic interaction in a granular sludge reactor. The model was implemented in the Aquasim software (Reichert, 1994). The reactor had a fixed volume of 400 m3. Spherical biomass particles (granules) were grown from an initial radius of 0.10 mm to a predefined steady state granule radius, rp (0.75mm < rp< 2.75 mm) such that the reactor eventually contains 100 m3 of particulate material, comprising both active biomass as well as inert material generated during growth and decay. Growth of the granules was associated with a decrease in the bulk liquid volume to 300 m3. The oxygen level in the bulk liquid was controlled at a fixed value (between 0.1 and 4.00 gO2.m-3). The bulk liquid was assumed to be well-mixed, and external mass transfer limitation was neglected, which simplifies the evaluation of the simulation results. Biomass granules were typically quite dense with very small pores, in which no relevant motion of suspended solids takes place. The granule structure was further assumed to be rigid, meaning that particulate components were displaced only due to the expansion or shrinking of the biofilm solid matrix. Besides, the biofilm porosity had been assumed constant (εW=0.75); its value was determined by the initial fractions of particulate components (εXAOBini=0.1; εXNOBini=εXANini=εXHini=0.05; εXHAini=εXHNO2ini=εXHNO3ini=εXHini/3; εXIini=0). The density of autotrophic biomass and particulate inerts (ρA) in the granules were set to 60000 g VSS.m-3(van Benthum et al., 1995), corresponding to 80000 g COD.m-3 (for a typical conversion factor of 0.75 g VSS.g-1 COD (Henze et al., 2000)). The density of the heterotrophs (ρH) was 20000 gVSS.m-3 (van Benthum et al., 1995) which is equivalent to 26666 g COD.m-3. The reactor behavior had been simulated for an influent containing mainly ammonium, with a flow rate of 2500 m3.d-1. The ammonium concentration through the process was 300 g N.m-3, except when the ammonium concentrations were varied from 200 gN.m-3 to 900 gN.m-3 to find the effect of ammonium surface load on reactor performance (Chapter IV section 3.4). It was assumed that no nitrite or nitrate was present in the influent. Influent was assumed not to contain any readily degradable or particulate organic substrate except the part (Chapter IV section 4) where effects of the influent organic substrate on reactor performance were analyzed. To find out the effect of readily degradable organic substrate concentration on reactor performance, the concentration of organic substrate varied from 0 to 1000 gCOD.m-3. 23 Chapter III: Model description The initial concentrations of soluble compounds in the bulk liquid had been assumed equal to influent concentrations. The processes were operated at 30°C temperature. The temperature effect on nitrogen removal was analyzed (Chapter IV section 3, sub-section 3.3) where temperature was changed from 10 to 40°C. Simulations have been performed for several years of operation to assure steady state conditions. 24 Chapter IV: Results and discussion 1. Role of heterotrophic growth on nitrogen removal In order to compare the model with and without heterotrophic growth, the simulations without any influent organic substrate were run. For making the model without heterotrophic growth, the processes 4, 5, 6 and 10 in Table 2 are inactivated in the simulation. To investigate the effect of heterotrophic activities in the partial nitritation-anammox process, the reactor performance is evaluated in terms of nitrogen removal. The active biomasses and fraction of three types heterotrophic bacteria within heterotrophic biomass are shown in Figure 3, 4 and 5 and the dynamic results of the nitrogen removal and nitrogen compounds in bulk are summerized in Figure 6 and 7. 1.1. Active biomass composition Without heterotrophic activities, relatively higher ammonium oxidizing bacteria (XAOB) and the Anammox bacteria are present (Figure 3). At the period of 200 to 600 days the anammox bacteria is higher in case of without heterotrophic growth that made higher nitrogen removal. The ammonium oxidizing bacteria (XAOB) increase during first 200 days and then decrease; first rapidly (until 350 days) and then slowly. During first 600 days anammox is growing very fast but not enough to convert all the nitrite (NO2-) to nitrogen gas. At steady state higher fraction of anammox and ammonium oxidizing bacteria are for without heterotrophic growth. Figure 4 is extracted from figure 3 where y-axis is extended to visualize the fraction of nitrite oxidizing bacteria (XNOB) for both cases and found higher XNOB for without heterotrophic growth in the model. In the model an artificial distinction is made between three types of heterotrophic bacteria according to the substrate they grow on; aerobic heterotrophs (XH,A) growing on organic substrate (SS), anoxic heterotrophs on nitrite (XH,NO2) and anoxic heterotrophs on nitrate (XH,NO3). The evaluations of the fraction of these heterotrophic bacteria are shown in figure 5. At the beginning of the process, a higher amount of XH,NO2 are present in a granule and it decreases to zero at 1200 days. A very low fraction of XH,NO3 is present during the first 1000 days and then sharply increases. At steady state no XH,NO2 but XH,NO3 and XH,A present in the granules. 25 Chapter IV: Results and discussion Active Biomass (gCODX105) 12 10 8 AOB (without heterotrophs) NOB (without Heterotrophs) Anammox (without Heterotrophs) AOB (with Heterotrophs) NOB (with Heterotrophs) Anammox (with Heterotrophs) Heterotrophic biomass 6 4 2 0 0 400 800 1200 1600 2000 Time (Day) Figure 3. Comparison of microbial community in a granule for the condition of considering heterotrophic growth and without considering heterotrophic growth (rp=0.75mm, O2=0.5 gO2.m-3, 0.5 NOB (without Heterotrophs) NOB (with Heterotrophs) Heterotrophic biomass 0.4 0.3 Heterotrophic X, rp=0.75 mm; O2=0.5 g.m-3; NH4(in)=300 1 XXH,A HA 0.2 0.1 XXH,NO2 HNO2 XXH,NO3 HNO3 0.8 fraction Active Biomass (gCODx105) SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). 0.6 0.4 0.2 0 0 0 0 400 800 1200 1600 500 2000 1000 Time [day] 1500 2000 Time (Day) Figure 5. The dynamics of heterotrophic Figure 4. Comparison of nitrite oxidizing microbial community fraction (rp=0.75mm, bacteria (NOB) in a granule in case of with and O2=0.5 gO2.m-3, SS= 0gCOD.m-3, NH4(in) =300 without heterotrophic growth and heterotrophic gN.m-3, T=30°C). organism (extended from Figure 3) 26 Chapter IV: Results and discussion 1.2. Competition among active biomass Different bacteria compete with each other for oxygen and substrate. This has an affect on nitrogen removal performance. Table 5 shows the microorganisms acting in partial nitritation-anammox process for both with and without heterotrophic growth in the model and their competition for oxygen and substrate. Table 5. Microorganism acting for both with and without heterotrophic growth in model and their competition for oxygen and substrate. Without heterotrophs With heterotrophs Substrate XH XAOB XNOB Anammox XAOB XNOB Anammox XH,A O2 + NH4+ + NO2- + + + + + + + XH,NO2 XH,NO3 + + + NO3- + + + When heterotrophic growth is not taken account (without heterotrophs), ammonium oxidizing bacteria (XAOB) and nitrite oxidizing bacteria (XNOB) compete with each other for oxygen. Anammox bacteria compete with XAOB for ammonium (NH4+) and with XNOB for nitrite (NO2-). But when the heterotrophic growth is taken in the model (with heterotrophs), aerobic heterotrophs (XH,A) compete with XAOB and XNOB for oxygen and heterotrophs consuming nitrite (XH,NO2) compete with anammox and XNOB for nitrite. The heterotrophic bacteria have a very low competition with anammox and XAOB for ammonium. The heterotrophic bacteria based on nitrate (XH,NO3) do not compete strongly with any autotrophic bacteria, moreover it produces nitrite from nitrate without consuming any oxygen. 27 Chapter IV: Results and discussion 1.3. Comparison of nitrogen removal performance From Figure 6, it is found that first 200 days there is no significantly different on nitrogen removal performance between with and without heterotrophic growth. But at between 200 and 600 days better nitrogen removal for without heterotrophic growth whereas after that time the process with heterotrophs shows better nitrogen removal. The competitions of heterotrophic bacteria with anammox for NO2- reduce the anammox growth when heterotrophic growth is considered in the model. Therefore lower total nitrogen removal is observed in the period between 200 and 600 days, even though heterotrophic nitrogen removal is higher due to heterotrophic bacteria on nitrite (XH,NO2). But the amount of heterotrophic bacteria is very low; 0.32 – 0.14x10-5 gCOD per granule between 200 and 600 days. On the other hand, during this period the difference between anammox bacteria in the simulation with and without heterotrophic growth condition varies between 1.4 – 2.9 x10-5 gCOD per granule. At steady state based on soluble compounds, that is after 1200 days, the differences of anammox and ammonium oxidizing bacteria (XAOB) between two conditions are very low. Despite the lower fraction of anammox and XAOB in the simulation with heterotrophic growth, higher nitrogen removal is observed due to lower nitrite oxidizing bacteria (XNOB) and presence of heterotrophic bacteria on nitrate (XH,NO3). These heterotrophic bacteria convert the nitrate to nitrite and give advantages to anammox bacteria for higher nitrogen removal at steady state. In Figure 7 shows that first 1000 days there is nitrite accumulation for both conditions. These nitrite accumulations are firstly increase upto 260 days and then decrease. The decreasing of nitrogen removal after 200 days (Figure 6) is due to this high concentration of nitrite in bulk that inhibits the anammox bacteria. Due to lower anammox bacteria, higher nitrite accumulation is in case of with heterotrophic growth. At the steady state, there is nitrate accumulation and lower accumulation in case of with heterotrophic growth. Lower nitrite oxidizing bacteria (XNOB) and heterotrophic bacteria on nitrate (XH,NO3) in with heterotrophic growth are responsible for comparatively lower nitrate accumulation in with heterotrophic growth 28 Chapter IV: Results and discussion 250 gN.m-3 200 150 100 50 0 0 500 1000 1500 2000 Time (day) Total N removal without heterotrophs Total N removal with heterotrophs Autotrophic N removal with heterotrophs Only Heterotrophic N removal Figure 6. Comparison of nitrogen removal performance for with and without heterotrophic growth (rp=0.75mm, O2=0.5 gO2.m-3, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). 300 Without heterotrophs S_NH Without heterotrophs S_NO2 Without heterotrophs S_NO3 Without heterotrophs S_S With heterotrophs S_NH With heterotrophs S_NO2 With heterotrophs S_NO3 With heterotrophs S_S gN.m-3 or gCOD.m-3 250 200 150 100 50 0 0 500 1000 1500 2000 Time (day) Figure 7. The nitrogen compounds in bulk for with and without considering heterotrophic growth (rp=0.75mm, O2=0.5 gO2.m-3, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). In this section, it is found that at initial time (100 – 600 days) the nitrogen removal is higher for without considering heterotrophic growth compare to with considering heterotrophic growth. Anammox bacteria is the main responsible for this nitrogen removal. If the heterotrophic growth is considered, it reduce the initial anammox growth as well as nitrogen 29 Chapter IV: Results and discussion removal due to compition with heterotrophic bacteria for nitrite. But at steadystate higher nitrogen removal for the condition of heterotrophic growth. Lower amount of nitrite oxidizing bacteria (XNOB) and heterotrophic bacteria on nitrite (XHNO2) give adventages to anammox bacteria to make better performance in terms of nitrogen removal. 2. Biomass dynamics and steady state In this biofilm model, granules are grown from an initial size to predefined steady state granule size. During this growing period, the composition of the active biomass and particulate inerts are changing together with their position in the granules. The duration of growing period depends on initial size of the granule and biomass composition in granules. 2.1. Biomass dynamics in a granule To evaluate the microbial community inside a granule in time, a simulation is performed in a model with 0.10 mm initial granule size and a predefined steady state granule size of 0.75 mm, an influent ammonium concentration of 300 gN.m-3 and a bulk oxygen concentration of 1 gO2.m-3. The results are displayed in Figure 8 to 10. Figure 8 describes that after 50 to 100 days of starting the process there are very small amounts of anammox present in the centre. More ammonium oxidizing bacteria (XAOB) are observed from middle to surface of the granules. So within these 100 days, a large amount of nitrite is accumulated in bulk (Figure 9a). Moreover within these days the predefined granule size (0.75mm) is not formed. It takes around 400 days to reach the steady state granular size (Figure 10). At the earlier time of steady state, anammox bacteria are formed in the centre of granules but this active biomass is move slowly towards surface of the granule. The nitrite oxidizing bacteria (XNOB) starts to grow at around 400 days and as a consequenc nitrate starts to increase. The evaluation of the bulk nitrogen compounds and the biomass composition as well as the biomass fraction in a granule over time is shown in Figure 9. The amount of anammox bacteria and nitrogen removal increase up to 2000 days and then anammox bacteria decrease at a very slow rate to reach the steady state level. The process takes almost 2300 days to reach substrate steady state and 6000 days to reach biomass steady state. At steady state, it is found that the active parts of the biomass are situated within 0.3 mm depth from the surface of the granule. 30 Chapter IV: Results and discussion Time = 100 days 100 80 80 XAOB 60 XNOB XAN 40 XI XH 20 0 0 [kg COD.m-3] [kg COD.m-3] Time = 50 days 100 0.2 0.3 z [mm] Time = 500 days 0.4 XAN XI XH 20 0.2 0.4 z [mm] Time = 2000 days 0 0 0.6 80 80 [kg COD.m-3] XAOB XNOB XAN XI XH Xtot 0.2 0.4 z [mm] Time = 6000 days XAOB XNOB XAN XI XH Xtot 0.2 0.4 z [mm] Time = 4000 days 0.6 XNOB XAN XI XH Xtot 0.2 0.4 0.6 z [mm] Time = 10000 days 100 80 XAOB [kg COD.m-3] [kg COD.m-3] 40 0 0 0.6 80 0 0 0.6 XAOB 60 20 100 20 0.4 z [mm] Time = 1000 days 40 100 40 0.2 60 100 60 Xtot 20 Xtot 0 0 [kg COD.m-3] [kg COD.m-3] [kg COD.m-3] XNOB 40 0 0 XH 80 XAOB 60 20 XI 100 80 40 XAN 40 0 0 0.5 100 60 XNOB 20 Xtot 0.1 XAOB 60 XNOB XAN XI XH 40 20 Xtot 0.2 XAOB 60 0.4 z [mm] 0.6 0 0 XNOB XAN XI XH Xtot 0.2 0.4 z [mm] 0.6 Figure 8. The profile of biomass and particulate inerts in a granule over time (radius 0.75mm, bulk oxygen concentration 1.0 gO2.m-3, T=30°C). 31 Chapter IV: Results and discussion (a) (b) SO2=0.99912 [g N.m-3 or g COD.m -3] 300 250 SNH 200 SNO2 SNO3 150 SN2 SS 100 SNtot 50 0 0 2000 4000 6000 time [days] 8000 10000 Figure 9. Evaluation of (a) bulk nitrogen compound and (b) biomass and inert fractions in a Biofilm thickness [mm] granule over time (radius 0.75mm, bulk oxygen concentration 1.0 gO2.m-3, T=30°C). 0.8 0.6 0.4 0.2 0 0 200 400 600 800 1000 Time [day] Figure 10. Evaluation of biofilm thickness over time (radius 0.75mm, bulk oxygen concentration 1.0 gO2.m-3, T=30°C). 2.2. Influence of initial conditions on the time needed to reach steady state From the dynamic behavior of the active biomass and the bulk concentration, it is found that the process takes more than thousand days to reach steady state. But this time requirement depends on initial conditions of biomass matrix and bulk concentrations. It is observed that the change of initial biomass composition and initial granular size do not affect the steady state performance but changes the dynamic behavior and time to reach steady state. Table 6 describes the different initial conditions and time required to reach steady state of bulk 32 Chapter IV: Results and discussion substrate concentration. Steady states is reached earlier for higher initial granular size. Time requirement to reach steady state is reduce from 445 days to 117 days with increasing initial granule size from 0.10 mm to 2.00 mm when all other parameters are same (5% anammox, bulk oxygen concentration 1.00 gO2.m-3, final granule size 2.00 mm). For 2.00 mm final granular size with 5% anammox, 0.10 mm initial granule and 1.00 gO2.m-3 bulk oxygen level, 445 days are needed to reach the substrate steady state and the time requirement increase with deviation of final granule size from 2.00 mm. 240 days are needed for 0.30 gO2.m-3 oxygen level where the initial and final granule size are 0.10 and 0.75 mm respectively. The deviation of bulk oxygen concentration from 0.30 gO2.m-3 also increases the time for steady state. Table 6. Time require for reaching steady state at different initial conditions Initial biomass composition Bulk oxygen Initial granule Final granule size Time to reach (gO2.m-3) size (mm-radius) (mm-radius) steady state (days) 0.10 406 0.30 0.75 0.50 XAN = 0.05 1150 0.10 XAOB = 0.10 XNOB = 0.05 XH = 0.05 1.00 2389 1.50 561 2.00 445 2.50 621 1.00 XAN = 0.15 XAOB = 0.02 XNOB = 0.02 XH = 0.02 0.30 1.00 240 2.00 250 2.00 117 12 12 0.75 0.75 12 More than 70% removal efficiency achieved after very first day If cultured full size granules (initial and final granule size are equal) are used with higher fraction of anammox (XAN) the steady state will be reached much earlier, even within only a few days. The full size granules with 15% XAN needs only 12 days to reach 100% efficiency of the process and 70% efficiency can be achieved just after a day from the starting of the process. 33 Chapter IV: Results and discussion 3. Influence of operational parameters on the reactor performance The partial nitritation-anammox process intensity depends on operating parameters such as bulk oxygen concentration, granular size, temperature, ammonium surface load etc. Optimization of these parameters is important for getting maximum performance in terms of nitrogen removal in granular sludge reactor. 3.1. Influence of the oxygen concentration In partial nitritation-anammox process, the bulk oxygen concentration plays a very important role on nitrogen removal. Different biomass species are active in the granular sludge reactor. Both ammonium oxidizing bacteria (XAOB) and nitrite oxidizing bacteria (XNOB) compete for oxygen but XAOB has higher oxygen affinity than XNOB (substrate affinity constant is higher for XAOB compared to XNOB). On the other hand the anammox bacteria (XAN) are inhibited by oxygen that mean the anammox grows in anoxic condition. The distribution of biomass in the granules and the reactor performance depends on all microbial interactions associated with oxygen and substrate and on competition for the space in the granules. To find out the effect of bulk oxygen concentration on nitrogen removal and on microbial community in a granular sludge reactor, the simulation is run at different oxygen concentrations (0.10 – 4.00 gO2.m-3) with fixed initial granular size (0.10 mm), final granular size (0.75 mm), influent ammonium concentration (300 gN.m-3) and without any influent organic substrate. The dynamic and steady state behavior and sensitivity of heterotrophic density are analyzed with oxygen concentration. 3.1.1. Dynamics of nitrogen removal and steady state biomass profile The bulk liquid concentrations of nitrogen components with time and corresponding steady state biomass profile in a granule for various bulk oxygen concentrations are shown in Figure 11. Most of the active biomass (XAOB, XNOB and XH) are present in the outer layer of the granules (Figure 11b) due to the limitation of the oxygen mass transfer in the aerobic granules for its large and compact structure. 34 Chapter IV: Results and discussion (a) (b) SO2=0.10 gO2.m-3 SO2=0.099827 250 80 SNH 200 SNO2 150 SNO3 100 SS SN2 SNtot 50 0 0 2000 4000 6000 time [days] SO2=0.29959 8000 SNO2 -3 SO2=0.30 gO2.m SN2 SS 100 SNtot 50 2000 4000 6000 time [days] 8000 150 SNO3 100 SS [kg COD.m-3] [g N.m-3 or g COD.m -3] 0.6 XAOB XNOB XAN 40 XI XH Xtot 0.2 0.4 z [mm] 0.6 SO2=0.49943; time =10000 80 SNO2 SN2 SNtot 50 2000 4000 6000 time [days] XAOB 60 XNOB XAN 40 XI XH 20 8000 10000 0 0 SO2=1.25 gO2.m-3 SO2=1.249 300 Xtot 0.2 0.4 0.6 z [mm] SO2=1.249; time =10000 100 80 SNH SNO2 [kg COD.m-3] [g N.m-3 or g COD.m -3] 0.4 z [mm] SO2=0.29959; time =10000 60 SO2=0.50 gO2.m-3 SNH 200 0 0 0.2 100 250 50 Xtot 0 0 10000 300 100 XH 20 SO2=0.49943 150 XI 80 SNO3 150 200 XAN 40 0 0 10000 [kg COD.m-3] [g N.m-3 or g COD.m -3] SNH 200 250 XNOB 100 250 0 0 XAOB 60 20 300 0 0 SO2=0.099827; time =10000 100 [kg COD.m-3] [g N.m-3 or g COD.m-3] 300 SNO3 SN2 SS SNtot 2000 XAOB 60 XNOB XAN 40 XI XH 20 4000 6000 time [days] 8000 10000 0 0 Xtot 0.2 0.4 z [mm] 0.6 Figure 11. (a) Evolution of bulk concentration of ammonium (SNH), nitrite (SNO2), nitrate (SNO3) and nitrogen gas (SN2) and (b) distribution of biomass in the granule at steady state (z is the distance from the granule centre); ammonium oxidizer (XAOB), nitrite oxidizer (XNOB), anammox bacteria (XAN), heterotrophs (XH) and particulate inerts (XI) for various bulk oxygen concentration at fixed granular radius 0.75 mm, initial ammonium concentration 300 gN.m-3 and temperature 30°C. 35 Chapter IV: Results and discussion The biomass distribution profiles show that ammonium oxidizers (XAOB) are at the outer surface of the granules, where oxygen and ammonium are available. Nitrite oxidizers (XNOB) and heterotrophs (XH) also need oxygen to survive and are just below the XAOB layer where still some oxygen is present. Both XNOB and heterotrophic bacteria are almost in same position in the granules. The anammox are present in the inner part of the active biomass layer in granules, just behind the XNOB and heterotrophs. Its position is like to facilitate from the diffusion of substrate, ammonium and nitrite. The deeper parts of the granules are particulate inert matter (XI) that is produced by the decay of active biomass. As there is no external organic carbon, the growth of heterotrophs depends on organic substrate that produced from decay. The density of heterotrophs using in this model is much lower from the other microorganism. Therefore total biomass density becomes lower at the position where heterotrophic bacteria are grown in Figure 11b. Due to the high oxygen affinity of ammonium oxidizing bacteria (XAOB) and its position in the granules at the outer surface, ammonium is converted to nitrite (NO2-) very fast. Then the nitrite is converted to either nitrogen gas (N2) or nitrate (NO3-) based on competition between anammox bacteria (XAN) and nitrite oxidizing bacteria (XNOB). From the dynamics of the nitrogen removal (Figure 11a), the nitrite accumulation within the system is found at the initial stage of the process. This is due to faster growth rate of ammonium oxidizing bacteria compare to the anammox and/or nitrite oxidizing bacteria. But the amount and period of nitrite accumulation depend on bulk oxygen concentration. Nitrite accumulation is observed at bulk oxygen concentration 0.20 gO2.m-3 to 2.00 gO2.m-3. Nitrite accumulation increases but duration of the accumulation firstly increases and then decreases with oxygen concentration. Nitrite accumulates during the first 240 days for oxygen level 0.30 gO2.m-3 whereas it lasts for 1528 days for 0.75 gO2.m-3 and 252 days for 1.25 gO2.m-3. At higher oxygen concentration, the nitrite oxidizing bacteria start to grow earlier and convert the nitrite to nitrate and reduce the time of nitrite accumulation. Lower oxygen levels facilitate anammox bacteria to grow fast and reduce the growth of ammonium oxidizing bacteria (XAOB) that reduce the nitrite accumulation. 3.1.2. Steady state performance and biomass composition The steady state reactor behaviour in terms of nitrogen removal and biomass fraction are summarized in Figure 12 for various bulk oxygen concentrations. Nitrogen gas is produced at low bulk oxygen concentration, while nitrate accumulation is at high oxygen concentration. 36 Chapter IV: Results and discussion At a very low oxygen concentration, due to lack of oxygen lower ammonium oxidizing bacteria (XAOB) are formed that reduce the conversion of ammonium to nitrite and the nitrite oxidizers (XNOB) are completely outcompeted by anammox bacteria. At high oxygen level, there are high fractions of XAOB and XNOB but anammox are completely outcompeted. In Figure 12a, there is a clear peak for nitrogen removal at oxygen level 0.30 gO2.m-3. At this point the total nitrogen gas is 280 gN.m-3 which correspond to 93.4% removal. A small deviation from this optimal oxygen level results a significant decrease of the nitrogen removal efficiency. For the variation of 0.10 gO2.m-3 the removal decreases with about 10% and for a deviation of 0.20 gO2.m-3 it is around 25%. Hao et al. (2002) found the decrease of nitrogen removal to be about 20% for 0.20 g.m-3 bulk oxygen concentration variation. (a) (b) 1 250 200 SNO2 SNO3 150 SN2 100 2 O2 [gO2.m-3] 3 XAOB 0.4 XAN XNOB 0.2 SS 1 0.6 XI SNtot 50 0 0 0.8 SNH fraction [g N.m-3 or g COD.m -3] 300 4 0 0 XH 1 2 O2 [gO2.m-3] 3 4 Figure 12. Influence of bulk oxygen concentration on steady state reactor performance. (a) bulk concentration of nitrogen components, and (b) biomass and particulate composition in a granule (rp=0.75mm, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). In practice, a small variation of bulk oxygen concentration is quite possible especially for a big reactor. Therefore careful regulation of oxygen concentration level at the peak point is crucial to achieve maximum process performance. At oxygen levels lower than 0.30 gO2.m-3, unconverted ammonium is accumulated due to low ammonium oxidizing bacteria. For oxygen levels higher than 0.30 gO2.m-3 nitrite oxidizing bacteria (XNOB) starts to grow, resulting in nitrate production and reduce conversion to nitrogen gas. Figure 12b reveals that the highest anammox bacteria are at 0.40 gO2.m-3 oxygen level and above this anammox bacteria decrease with oxygen concentration. Ammonium oxidizing bacteria and the nitrite oxidizing bacteria are increasing with bulk 37 Chapter IV: Results and discussion oxygen concentration. Therefore only nitrate accumulation is at higher oxygen concentration (higher than 2.00 gO2.m-3). A higher bulk oxygen concentration also gives advantages to heterotrophs to grow. Around 2% heterotrophic bacteria are present in a granule at oxygen levels higher than 1.5 gO2.m-3. They utilize the dissolved organic substrate that is produced from the decay of active biomass. 3.1.3. Sensitivity analysis for the density of heterotrophs It is generally accepted that the density of heterotrophs is lower than that one of autotrophs. In this study the density of heterotrophs (ρH) is 20000 gVSS.m-3 that corresponds to 26666 gCOD.m-3 and density of autotrophs (ρA) 60000 g VSS.m-3 correspond to 80000 g COD.m-3 (van Benthum et al., 1995) have been assumed. Henze et al. (2000) assumed that heterotrophic biomass density was same as autotrophic biomass density. Therefore attention should be focused on assessment of the sensitivity of heterotrophic biomass density on reactor performance and to analyze it a series of simulation have also been performed assuming the heterotrophic density (ρH) 26666 gCOD.m-3 and 80000 g COD.m-3. The simulation results of this performance are shown in Figure 13. From this sensitivity analysis of heterotrophic biomass density it is found that there is almost no effect on the steady state process performance especially within the desired bulk oxygen concentration range for nitrogen removal. 300 [gN.m-3] 250 rho_H=80000, NH4+ rho_H=80000, NO2rho_H=80000, NO3rho_H=80000, N2 rho_H=26666, NH4+ rho_H=26666, NO2rho_H=26666, NO3rho_H=26666, N2 200 150 100 50 0 0 0.5 1 1.5 2 O2 [g.m-3] Figure 13. Influence of heterotrophic biomass density on reactor performance (rp=0.75mm, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). 38 Chapter IV: Results and discussion 3.2. Influence of the granule size The granule size is a key factor affecting the nitrogen removal in a granular sludge reactor (Volcke et al., 2010). The granule size may fluctuate even at the steady state of reactor operation and may change the aerobic to anaerobic volume ratio in granules at the fixed bulk oxygen concentration level (de Kreuk et al., 2007). Therefore, only depending on single granules and their aerobic and anoxic zone inside the granule may not be reliable for nitrogen removal and could result in unstable nitrogen removal efficiency (Chen et al., 2011). To examine the reactor performance, more specifically the microbial community structure in the granules and nitrogen components in bulk as well as the nitrogen removal efficiency with granule size, simulations for different granule size were carried out. As the total volume of the granules is fixed at 100 m3, the number of granules and surface area decrease with increasing granule radius. 3.2.1. Dynamics of nitrogen compounds and steady state biomass profile Figure 14a describes the dynamic of the nitrogen components and Figure 14b the steady state profile of biomass and particulate inerts in the granules for different granule size with a fixed bulk oxygen level (1.0 gO2.m-3). From the Figure 14b, it is found that at the steady state profile of biomass and particulate inerts are present within 0.30 mm thickness from the outer surface of the granules and anammox is present in inner part of this thickness. At very smaller granule size (radius < 0.25 mm), there is no anammox due to the oxygen penetration. In this granular size, it is hardly to form anaerobic layer due to easy oxygen diffusion through the granules. Most of the active biomasses in these granules are ammonium oxidizing bacteria (XAOB), nitrite oxidizing bacteria (XNOB) and heterotrophs (XH). With increasing granule size, an anaerobic layer is started to form that increase anammox bacteria. From Figure 14a, the nitrite accumulation is for an intermediate period of time for 1.00 mm granular size. But the amount and period of nitrite accumulation is varied with granular size. Nitrite accumulation is observed at granule size 0.50 mm to 1.75 mm. Above this granule size there is no nitrite accumulation. For 0.50 mm to 1.00 mm granule accumulation is for intermediate period and for 1.00 mm to 1.75 mm it is upto steady state. 39 Chapter IV: Results and discussion (a) (b) rp= 0.25 mm rp = 0.25 mm 100 250 200 SNO2 SNO3 150 SN2 100 SS SNtot 50 0 0 2000 4000 6000 time [day] rp = 1.00 mm 8000 10000 XI 0.05 0.1 0.15 z [mm] 0.2 0.25 rp =1.00 mm; time =10000 80 SNH SNO2 SNO3 150 SN2 100 XAOB [kg COD.m-3] [g N.m-3 or g COD.m-3] XH rp= 1.00 mm SS 60 2000 4000 6000 time [day] XNOB XAN 40 SNtot 50 XI XH 20 8000 0 0 10000 rp= 2.00 mm rp = 2.00 mm Xtot 0.2 0.4 0.6 z [mm] 0.8 1 rp =2.00 mm; time =10000 100 250 80 SNH 200 SNO2 SNO3 150 SN2 100 XAOB [kg COD.m-3] [g N.m-3 or g COD.m-3] 20 Xtot 300 SS 60 2000 4000 6000 time [day] XNOB XAN 40 XI XH 20 SNtot 50 Xtot 8000 rp = 2.50 mm 0 0 10000 rp= 2.50 mm 300 0.5 1 z [mm] 1.5 2 rp =2.50 mm; time =10000 100 250 80 SNH 200 [kg COD.m-3] [g N.m-3 or g COD.m-3] XAN 100 200 SNO2 SNO3 150 SN2 100 SS 2000 4000 6000 time [day] XAOB 60 XNOB XAN 40 XI XH 20 SNtot 50 0 0 XNOB 40 250 0 0 XAOB 60 0 0 300 0 0 rp =0.25 mm; time =10000 80 SNH [kg COD.m-3] [g N.m-3 or g COD.m-3] 300 Xtot 8000 10000 0 0 0.5 1 1.5 z [mm] 2 2.5 Figure 14. Kinetics of bulk concentration of nitrogen components (a) and biomass community in a granule (b) for different granule size at oxygen level 1.0 g.m-3, initial ammonium concentration 300 g.m-3 and 30°C temperature. 40 Chapter IV: Results and discussion 3.2.2. Steady state reactor performance and biomass composition The overall steady state reactor performance in terms of nitrogen removal and amount of biomass in a granule are shown in Figure 15. Due to the diffusion of oxygen to a very small size granule, anammox bacteria are not present. For presence of ammonium oxidizing bacteria (XAOB) and nitrite oxidizing bacteria (XNOB) and absence of anammox, all the ammonium is firstly converted to nitrite and followed to nitrate. Therefore the process with very small size granules is not able to produce nitrogen gas. According to the figure 15, the anammox bacteria increase with increasing granule size and therefore nitrogen removal is increase. There is a clear peak point of 2.00 mm granular size where maximum nitrogen removal is found. At this point maximum nitrogen removal is 261 gN.m-3 that belongs to 87% nitrogen removal for bulk oxygen concentration level 1.00 gO2.m-3. For granules larger than 2.00 mm radius, steady state nitrogen removal is decreased even though the amount of anammox and XAOB in a granule is higher. This is because of the lower number of granules in the system at higher granule size whereas total volume of biomass is fixed (100 m3). That means, lower amount of total anammox and XAOB in the reactor. Lower number of granules as well as lower XAOB become the limiting factor for the conversion of ammonium to nitrite. Therefore ammonium accumulation increases and nitrogen removal decrease with granule size higher than 2.00 mm. Liu et al. (2005) and Chiu et al. (2007) reported that large-size aerobic granules were not favorable for biological removal of nitrogen due to potential mass transfer limitation. (a) Steady state N, SO2 = 1.0 g.m-3; SNHin=300 gN.m-3 (b) 300 -3 250 200 150 100 5 XAOB SNO2 4 XNOB SNO3 SN2 SNtot SS XAN 3 XI 2 XH 1 50 0 0 x 10 SNH [gCOD.m-3] [g N.m-3 or g COD.m -3] 6 0 1 2 Granule radius [mm] 3 -1 0 0.5 1 1.5 2 Granule radius [mm] 2.5 3 Figure 15. (a) Steady state bulk concentration and (b) amount of biomass with granular size (SO2 = 1.00gO2.m-3, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). 41 Chapter IV: Results and discussion For intermediate granule size (1.00 – 2.00 mm) and oxygen level 1.0 g.m-3, the nitrite that is produced by ammonium oxidizing bacteria (XAOB) is not fully to convert either nitrate or nitrogen gas. There is steady state nitrite accumulation in this intermediate granular size. Vlaeminck et al., (2010) also found nitrite accumulation by experimental studies and mentioned that the reduction of XNOB activities with increasing granule size was the main reason behind this type of nitrite accumulation. 3.2.3. Interaction between granule size and oxygen concentration In previous subsection, ammonium accumulation is found at higher granule size due to lower amount of total ammonium oxidizing bacteria (XAOB). Providing more oxygen gives advantages to XAOB to grow. Therefore increasing bulk oxygen concentration converts more ammonium to nitrite followed by anammox bacteria to nitrogen gas and increase the nitrogen removal performance. 100 90 1.5 80 1 70 Oxygen level N removal NH4 removal 0.5 0 0 1 2 Maximum removal (%) Bulk oxygen (gO2.m-3) 2 60 50 3 Granule radius (mm) Figure 16. Influence of granule radius on nitrogen removal and corresponding bulk oxygen concentration (SS= 0gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). For 0.75 mm granule the maximum nitrogen removal is observed at 0.30 gO2.m-3 bulk oxygen concentration level (Figure 12a) and for 2.00 mm size it is 1.00 gO2.m-3 (Figure 15a). To determine the process optimum granule size with bulk oxygen concentration level for the maximum nitrogen removal, simulation is demonstrated for 0.75 mm to 2.50 mm granule radius at series of bulk oxygen concentration levels (0.30 – 2.00 gO2.m-3). The results are shown in Figure 16. It is observed that for maximum nitrogen removal, higher bulk oxygen is 42 Chapter IV: Results and discussion required for higher granule size. There is very little difference (93% to 89%) among maximum nitrogen removal at granule size increase from 0.75 to 2.50 mm. This reveals that increasing granule size has very low influence on maximum performance of granule sludge reactor and the stress for changing granular size mostly be minimized by changing oxygen concentration level. According to the figure 16, the maximum ammonium (NH4+) removal is varied from 99.5% to 97.5% with radius chance from 0.75 to 2.50 mm. The difference between the maximum nitrogen removal and maximum ammonium removal is the accumulation of nitrite and nitrate. The nitrate (NO3-) accumulation is varied from 14.5 to 16 gN.m-3 and nitrite (NO2-) is 0.60 to 3.00 gN.m-3 with increasing granule size 0.75 mm to 2.50mm. 3.3. Role of temperature Temperature is a key parameter in nitrogen removal process because it increases the microbial efficiency and plays an important role on process performance. But increasing biological efficiencies are up to a certain temperature level, above which efficiency decreases and the microorganisms die. In this model the decreasing efficiency and threshold for microorganism die off due to high temperature is not considered. Therefore, in this study temperature range is maintained between 10 - 40°C to overcome any error results related to decreasing microbial efficiency and death at high temperature. 3.3.1. Effect of temperature at fixed oxygen level The steady state nitrogen removal performances as well as nitrogen compounds in bulk and composition of microbial community with temperature for the dissolved oxygen concentration level 0.50 gO2.m-3 are shown in the Figures 17. From the figure 17b, the anammox bacteria increase up to 20°C and then decrease whereas the ammonium oxidizing bacteria (XAOB) decrease with temperature. The nitrite oxidizing bacteria (XNOB) increases but after 35°C it decreases. The process performance cannot be fully described by the change of microbial community structure with temperature. Because the process response is not only depends on the amount of bacteria but also their efficiency that largely change with temperature. Due to lower microbial efficiency at lower temperature, unconverted ammonium and nitrite are found. 43 Chapter IV: Results and discussion Increasing temperature increases microbial efficiencies and decreases the ammonium and nitrite accumulation. From the Figure 17a, the highest performance, in terms of nitrogen removal is observed for temperature range 15 to 30°C at bulk oxygen concentration 0.50 gO2.m-3. Yamamoto et al. (2006) also mentioned that in partial nitritation process, successfully started up and maintained with higher performance for nitrogen removal was between 15 to 30°C temperature and the performance was sharply decreased below 15°C. Above 30°C temperature the nitrogen removal is decrease due to very low amount of anammox bacteria. On the other hand nitrate accumulation is increasing with temperature. The lower decreasing rate of nitrite oxidizing bacteria (XNOB) compared to anammox bacteria is the main reason behind increasing nitrate accumulation at higher temperature. (b) (a) 200 150 100 1 SNH SNO2 fraction [g N.m-3 or g COD.m -3] 250 SNO3 SN2 SS 50 0 10 0.8 XAOB 0.6 XNOB XAN 0.4 0.2 20 30 Temperature [oC] 40 0 10 XI XH 15 20 25 30 Temperature [oC] 35 40 Figure 17. Response of nitrogen removal process with temperature, (a) steady state nitrogen compounds and (b) steady state microbial community (rp=0.75mm, SO2= 0.50gO2.m-3, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3). 3.3.2. Interaction of bulk oxygen with temperature With changing temperature, the bulk oxygen concentration level also plays a very important role in the reactor performance. Figure 18 shows the relation between temperature and reactor performance with bulk oxygen concentration. At lower temperature the possibility of nitrite (NO2-) accumulation is high. The nitrite (NO2-) accumulation decreases and nitrate (NO3-) accumulation increases with temperature. Relatively higher oxygen concentration is required to reach maximum nitrogen removal at lower temperature. The maximum nitrogen removal is observed within bulk oxygen 44 Chapter IV: Results and discussion concentration range 0.25 to 0.35 gO2.m-3 and the desired temperature range 10 to 40°C. For the bulk oxygen concentration below 0.35 gO2.m-3, better nitrogen removal is for temperature 40°C compare to 10 and 20°C but above this oxygen level the process with temperature 20°C shows better performance and for above 1.60 gO2.m-3 oxygen, 10°C shows better in terms of nitrogen removal. Therefore the nitrogen removal at an optimum temperature is also a function of bulk oxygen concentration. 300 250 [gN.m-3] 200 150 100 50 0 0 0.5 1 1.5 Bulk oxygen concentration [gO2.m-3] 2 N2 at T=10 NO2 at T=10 NO3 at T=10 N2 at T=20 NO2 at T=20 NO3 at T=20 N2 at T=40 NO2 at T=40 NO3 at T=40 Figure 18: The combined effect of temperature and bulk oxygen concentration on nitrogen removal (rp=0.75mm, SS= 0gCOD.m-3, NH4(in) =300 gN.m-3). 3.4. Effect of ammonium surface load The simulation is performed with changing influent ammonium concentration with a series of bulk oxygen concentration level (0.10 to 1.00 gO2.m-3) to find out the optimum bulk oxygen level for maximum nitrogen removal. The corresponding results are shown in figure 19. In this figure, the ammonium concentrations express as ammonium surface load. The influent ammonium concentrations change from 200 to 900 gN.m-3 at fixed biomass volume (100 m3), constant granular size (0.75 mm) and constant flow rate (2500 m3.d-1) correspond to 1.25 to 5.625 gN.m-2.d-1 ammonium surface loads. 45 Chapter IV: Results and discussion From Figure 19, it is clear that for maximum nitrogen removal, required bulk oxygen concentration increases with ammonium surface load. Total amount of maximum nitrogen removal increase from 188 gN.m-3 to 654 gN.m-3 for increasing ammonium surface loads from 1.25 to 5.625 gN.m-2.d-1 but corresponding removal efficiency (N removal) decrease from 94% to 72%. Hao et al. (2001) did a simulation to test the CANON process in a biofilm model and found decreasing nitrogen removal efficiency from 90% to 40% for increasing ammonium surface load from 0.62 to 4.94 gN.m-2.d-1. 100 80 0.6 60 40 0.3 Oxygen level N removal NH4 removal 20 0 Maximum removal (%) Bulk oxygen (gO2.m-3) 0.9 0 0 2 4 Ammonium surface load 6 (gN.m-2.d-1) Figure 19. Relationship among ammonium surface loads with corresponding dissolved oxygen concentration level for maximum nitrogen removal (rp=0.75mm, SS= 0gCOD.m-3, T=30°C). In partial nitritation anammox process, oxygen is required to partially convert the ammonium to nitrite by ammonium oxidizing bacteria (XAOB). Therefore for high ammonium surface load, high bulk oxygen concentration is desired to get maximum performance in terms of nitrogen removal. The removal efficiency is highest at lower dissolved oxygen level and lower ammonium surface load. When the granular surface and size are relatively fixed, the maximum capacity of nitrogen removal is thus fixed. For the limiting factor of the surface area with fixed capacity, a higher ammonium surface load is corresponding to lower nitrogen removal efficiency. According to Figure 19, ammonium (NH4+) removal efficiency is almost same (99%) for all ammonium surface loading conditions. The difference between the nitrogen and ammonium 46 Chapter IV: Results and discussion removal efficiency belongs to nitrite (NO2-) and nitrate (NO3-) accumulation. There is higher nitrate (NO3-) accumulation compare to nitrite (NO2-) at low ammonium surface load (for 1.875 gN.m-2.d-1 surface load; 1.00 gN.m-3 NO2- and 28.50 gN.m-3 NO3-) but at higher surface load, nitrite (NO2-) accumulation is much higher (for 5.625 gN.m-2.d-1 ammonium surface load; 185 gN.m-3 NO2- and 46 gN.m-3 NO3-). 4. Influence of influent organic substrate on reactor performance In previous simulation no organic substrate included in influent, heterotrophic growth was only on decay products. In this section influent organic substrate concentrations (0 – 100 gCOD.m-3) is included in the model to analyze the influence of it on heterotrophic growth and reactor performance in terms of nitrogen removal. Assume that all influent organic substrate is soluble (SS) and readily biodegradable. 4.1. Effect of organic substrate at fixed oxygen level An investigation to find out the effect of substrate organic materials on nitrogen removal has performed and the outcome is exposed in Figure 20. From Figure 12a, it was found that in the case without any influent organic substrate maximum nitrogen removal was achieved at bulk oxygen concentration 0.30 gO2.m-3 for an influent containing 300 gN.m-3 ammonium (NH4-) and with 0.75 mm granule. At these conditions, nitrogen removal is initially increased and then decreased with increasing influent organic substrate concentration (Figure 20a). For increasing influent organic substrate concentration level from 0 to 40 gCOD.m-3 the nitrogen removal increases from 280 gN.m-3 to 294 gN.m-3 that corresponds to 93.4% to 98% removal. During this process nitrate (NO3-) accumulation decreases. The organic substances give advantages the heterotrophic bacteria to grow and take part in denitrification. Heterotrophic bacteria denitrify nitrate to nitrite, which can be further denitrified by heterotrophs or by anammox. In both cases nitrogen gas (N2) is formed. Further increasing the influent organic substrate concentration, decreases the nitrogen removal performance and increases ammonium (NH4-) accumulation. Figure 20b shows that anammox (XAN) and ammonium oxidizing bacteria (XAOB) are decreasing whereas heterotrophic bacteria (XH) are increasing with influent organic substrate. 47 Chapter IV: Results and discussion Increasing heterotrophic growth compete with anammox for ammonium and with ammonium oxidizing bacteria (XAOB) for oxygen. For influent organic substrate concentrations higher than 40 gCOD.m-3, bulk oxygen concentration becomes a limiting factor for XAOB, due to high oxygen consumption by heterotrophic bacteria. It causes ammonium accumulation and it increases with substrate organic materials. (a) (b) 1 250 200 SNO2 150 SNO3 XNOB SN2 0.6 XAN 0.4 XI XH SNtot 100 0.2 SS 50 0 0 XAOB 0.8 SNH fraction [g N.m-3 or g COD.m -3] 300 20 40 60 SSin [gCOD.m-3] 80 100 0 0 20 40 60 SSin [gCOD.m-3] 80 100 Figure 20. Influence of input substrate organic materials on steady state reactor performance. (a) bulk concentration of nitrogen components, and (b) biomass and particulate fraction in a granule (rp=0.75mm, SO2= 0.30 gO2.m-3, NH4(in) =300 gN.m-3, T=30°C). 4.2. Effect of oxygen concentration at fixed influent organic substrate The investigation is also performed in case of already existing higher (100 gCOD.m-3) influent organic substrate. The simulation results are shown in Figure 21. The highest anammox (XAN) bacteria are found at the bulk oxygen level 0.5 gO2.m-3 (Figure 21b) but the highest nitrogen removal is observed at a range of bulk oxygen concentration and that is 0.40 to 0.50 gO2.m-3 (Figure 21a). Below 0.40 gO2.m-3 oxygen level, there is not sufficient oxygen to grow enough ammonium oxidizing bacteria (XAOB) to convert all the ammonium to nitrite resulting lower anammox bacteria in a granule. Therefore, when decreasing oxygen concentration from 0.40 gO2.m-3 the nitrogen removal decreases and ammonium accumulation increases. Above this oxygen level the significant amount of nitrite oxidizers (XNOB) started to grow and reduces the conversion to nitrogen gas and increase the nitrate accumulation. 48 Chapter IV: Results and discussion Comparing the nitrogen removal without any influent organic substrate (Figure 12a) at same level of bulk oxygen concentration, the nitrogen removal efficiency is higher in presence of influent organic substrate and heterotrophic bacteria plays the vital role for this better performance. (a) (b) 1 250 SNH 200 SNO2 150 100 50 0 0 0.8 XAOB SNO3 fraction [g N.m-3 or g COD.m -3] 300 SN2 SNtot SS 0.5 1 O2 [gO2.m-3] 1.5 0.6 XNOB 0.4 XAN 0.2 XH 0 0 XI 0.5 1 O2 [gO2.m-3] 1.5 Figure 21. Influence of oxygen concentration for a fixed input substrate concentration on steady state reactor performance. (a) bulk concentration of nitrogen components, and (b) biomass and particulate fraction in a granule (rp=0.75mm, Ss= 100 gCOD.m-3, NH4(in) =300 gN.m-3, T=30°C). 4.3. Interaction between organic substrate and oxygen concentration To find out the optimum bulk oxygen level for maximum nitrogen removal with influent organic substrate, the simulations are performed with changing influent organic substrate from 40 to 1000 gCOD.m-3 and a series of bulk oxygen concentration level (0.20 to 2.30 gO2.m-3). All corresponding results are shown in Figure 22. According to Figure 22 higher bulk oxygen concentration is needed for maximum nitrogen removal at higher organic substrate concentration. The maximum nitrogen removal decrease from 294 gN.m-3 (98%) to 276 gN.m-3 (92%) for increasing organic substrate concentration from 40 to 1000 gCOD.m-3. High organic substrates produce higher heterotrophic bacteria (XH). Due to the competition between heterotrophic bacteria (XH) and ammonium oxidizing bacteria (XAOB) high bulk oxygen concentration is required to get optimum amount of X AOB at high organic substrate. Therefore to achieve the maximum nitrogen removal efficiency, the bulk oxygen concentration increases with increasing influent organic substrate. 49 Chapter IV: Results and discussion Figure 22 also shows that maximum ammonium (NH4+) removal efficiency is almost the same (99%) for all organic substrate concentration. The difference between the nitrogen and ammonium removal efficiency is for nitrite (NO2-) and nitrate (NO3-) accumulation. At high organic substrate concentration, nitrite (NO2-) accumulation is higher than nitrate (NO3-) accumulation. 100 2 90 1.5 80 1 Oxygen level N removal NH4 removal 0.5 0 70 Maximum removal (%) Bulk oxygen (gO2.m-3) 2.5 60 50 0 200 400 600 800 1000 Influent organic substrate (gCOD.m-3) Figure 22. Relation among the maximum nitrogen removal (N removal) at given influent organic substrate, corresponding ammonium removal (NH4 removal) and optimum oxygen level (rp=0.75mm, NH4(in) =300 gN.m-3, T=30°C). 4.4. Effect of organic substrate on dynamics of nitrogen removal Additional organic substrate gives advantages to heterotrophic bacteria to grow that increase steady state nitrogen removal. From the dynamics of heterotrophic growth (Figure 5) it is found that there are different types of heterotrophic growth and their fraction is changing over time. The different types of heterotrophic growth over influent organic substrate effect on dynamics of nitrogen removal. To analyze this dynamics behavior of nitrogen removal, simulation is run for three influent organic substrate concentration (0, 50 and 100 gCOD.m-3) with 0.75 mm granule size, 0.50 gO2.m-3 bulk oxygen concentration and 300 gN.m-3 influent ammonium concentration. The results are summarized in Figure 23. From Figure 23 it is found that organic substrate reduces the nitrogen removal at initial period but higher nitrogen removal at steady state. An important point in this analysis is that increasing organic substrate reduces the time to reach steady state. Increasing organic 50 Chapter IV: Results and discussion substrate concentration from 0 to 100 gCOD.m-3 the steady state nitrogen removal increase from 212 gN.m-3 to 292 gN.m-3 and time required to reach the steady state is reduced from 1140 days to 420 days. Adding too high organic materials again make an adverse effect on removal efficiency (already explained in Figure 20). To get the maximum performance in terms of nitrogen removal, there is an optimum organic substrate concentration based on bulk oxygen level. 300 250 gN.m-3 200 150 SS=00 SS=50 SS=100 100 50 0 0 400 800 1200 1600 2000 Time (day) Figure 23. Evaluation of the effect of bulk substrate organic materials on nitrogen removal performance (rp=0.75 mm, O2=0.50gO2.m-3, NH4(in)=300g.m-3, T=30°C). 51 Chapter V: Conclusions and perspectives In this work the effect of heterotrophic growth on biomass decay product and autotrophic nitrogen removal in a granular sludge reactor is investigated. Besides this, the influence of organic substrate present in the influent is studied. A mathematical model describing the partial nitritation-anammox process was developed and implemented in the AQUASIM simulation program. A simulation study has been conducted to analyze the process performance with changing operational parameters, indicating the crucial factors affecting the nitrogen removal process and indicating optimum process parameters to achieve optimum performance in terms of maximum nitrogen removal. 1. Steady state and dynamic model behaviour The steady state nitrogen removal performance is higher if heterotrophic growth on decay products is taken up in the autotrophic nitrogen removal model. Heterotrophic bacteria take part in the nitrogen removal process either by producing nitrogen gas from nitrite or by producing nitrite from nitrate. Within artificial distinct three types of heterotrophic bacteria according to consuming substrate, the nitrate consuming heterotrophic bacteria (XH,NO3) is most desirable as it reduces nitrate to nitrite which can further be converted through anammox bacteria, resulting in higher nitrogen removal. The conversion of nitrite to nitrogen gas by heterotrophic bacteria (XH,NO2) reduces the autotrophic as well as total nitrogen removal. At steady state, nitrite consuming heterotrophs are not present in the reactor and the overall nitrogen removal increases with the presence of nitrate consuming heterotrophs. The model performance is not sensitive to heterotrophic biomass density. Therefore the changing of heterotrophic biomass density does not effect on nitrogen removal performance. Due to growth of granules, growth of active biomass and changing the positions of active biomass in the granules, a very long period of time is required to reach the steady state in granular sludge reactor. Moreover the growth rate of anammox bacteria is very slow. The time required for reaching steady state for soluble compounds is lower compared to time required for biomass steady state. The steady state is reached earlier for high initial granule 52 Chapter V: Conclusions and perspectives size with a high fraction of anammox bacteria. In reality, full performance of the process is required within few days. For getting full efficiency within few days in a real treatment plant, it is better to use cultured granules with a high fraction of anammox or granules with a high anammox from existing treatment plants. 2. Influence of operational parameters and influent organic substrate The bulk oxygen concentration is the main control variable for the partial nitritationanammox process. There is always an optimum bulk oxygen concentration with a peak point of maximum nitrogen removal. For any deviation from this point, nitrogen removal decreases. With decreasing oxygen concentration, ammonium accumulation increases but with increasing oxygen level results in nitrate accumulation. The performance of a granular sludge reactor is significantly affected through the granule size. There is also a sharp peak point of nitrogen removal at an optimal granule size. Nitrogen removal decreases when the granule size deviates from this point. But this optimum granule size depends on bulk oxygen concentration. There is an optimum combination of granular size with bulk oxygen concentration that leads to the maximum nitrogen removal. But the removal efficiency is higher for the optimum combination of bulk oxygen concentration with smaller granule size. There is a range of temperatures with similar maximum nitrogen removal efficiencies in partial nitritation-anammox process. A temperature below this range results in decreasing nitrogen removal and increasing ammonium and nitrite concentrations, whereas a temperature above this range results in reduced nitrogen removal and increased nitrate accumulation. Influents with high ammonium load needs high bulk oxygen concentration for maximum nitrogen removal. But removal efficiency is higher at low ammonium surface load condition. The nitrogen removal firstly increases and then decreases with influent organic substrate concentration in partial nitritation-anammox process. The influent organic substrate gives an advantage to heterotrophic bacteria and up to a certain level it increases the steady state nitrogen removal. Presence of organic substrate reduces the time needed to reach steady state. Without any influent organic substrate the maximum nitrogen removal is at a clear sharp 53 Chapter V: Conclusions and perspectives point with an oxygen concentration but when the influent contains organic substrates, the maximum removal is in a range of oxygen concentrations. Therefore influent organic carbon makes the process easy to control at optimum level. The influent organic substrate that is required for maximum nitrogen removal is related to bulk oxygen concentration. High organic substrates need a high oxygen level for maximum performance, but higher organic substrate concentration corresponds to lower nitrogen removal efficiency. 3. Future works Overall, the results obtained in this work imply that there is an optimum bulk oxygen concentration level for maximum nitrogen removal at a certain granule size, ammonium surface load and influent organic substrate concentration. So it is important to maintain this optimal bulk oxygen concentration level with combination of other process parameters for partial nitritation-anammox process in a granular sludge reactor to get the best performance with respect to nitrogen removal. Since simulation studies have been completed, now it is time for the model calibration and validation. A measurement campaign at a full scale granular sludge reactor for partial nitritation-anammox is currently carried out. The obtained experimental results will be used for calibration and validation of the model studied in this work. Emission of nitrous oxide from wastewater treatment plants is attracting a lot of research interest, since it is a potent greenhouse gas (Kampschreur et al., 2009). 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