F 7664-39-3 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 2015 Edition AUTHORS: Céline Fosse, Mathilde Neel, Colombe Gronnier, François Burgher, Laurence Mathieu F I L E HYDROFLUORIC ACID CAS n° H P R O D U C T A N T I C I PAT E A N D S AV E Toxicology Laboratory & Chemical Risk Management www.prevor.com H F TABLE OF CONTENTS HYDROFLUORIC ACID MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 1. KEY POINTS3 2. LABELLING 4 3. SOME CHEMICAL PROPERTIES OF HF 6 4. HF, A CORROSIVE AND TOXIC PRODUCT 7 a/ Chemical mechanisms7 b/ Skin and eye chemical lesions due to HF 9 5. RISK MANAGEMENT: COLLECTIVE AND PERSONAL PROTECTION 13 6. E MERGENCY MANAGEMENT OF A HYDROFLUORIC ACID SPLASH 15 a/ Importance of rapid management b/ Existing emergency washing methods c/ Study of the various washing methods d/ Feedback on use of Hexafluorine® solution 7. H OW TO USE HEXAFLUORINE® SOLUTION ? 32 8. R ECOMMENDATIONS FOR THE USE OF HEXAFLUORINE® SOLUTION 35 9. MANAGEMENT OF A HF SPILL 31 a/ Conventional absorption of an HF spill and limitations b/ Absorption of an HF spill with a neutralizing absorbent product 2 15 15 19 26 36 36 10. R ECOMMENDATIONS FOR MANAGEMENT OF AN HF SPILL 39 11. E QUIPMENT DECONTAMINATION 40 12. REFERENCES 42 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION HYDROFLUORIC ACID 1. KEY POINTS a/ BACKGROUND The history of hydrofluoric acid is related to fluorine since, in 1771, while trying to isolate the fluorine atom, C. W. Scheele synthesized, for the first time, hydrogen fluoride from fluorite and concentrated acid. On an industrial scale, hydrofluoric acid is produced from calcium fluoride, a naturally occurring ore with the chemical formula CaF2, and concentrated sulfuric acid, at 250°C, by means of the following reaction: CaF2 + H2SO4 2 HF + CaSO4 b/ NAMES Hydrofluoric acid can be also named: - Hydrogen fluoride (gaseous form) - Anhydrous hydrofluoric acid (another name for the gaseous form) - Hydrofluoric acid (name of aqueous solutions) - Fluohydric acid - Fluo acid (abbreviation) - HF (use of the molecular formula to name the substance) HYDROFLUORIC ACID Molecular formula HF Molar mass 20,006 g.mol-1 CAS No. 7664-39-3 EINECS1 No. 231-634-8 ICSC No. 0283 2 c/ USE Hydrofluoric acid is used in the manufacture of fluoride-containing organic and inorganic compounds, in the processing of metals (aluminum, steel), glass and crystal (etching and polishing), in the oil industry (refining), in the electronic industry for the surface treatment of electronic components, in the nuclear industry for the processing of uranium, in the photovoltaic-cell manufacturing industry and in the chemical industry (particularly in laboratories). 1 - E uropean Inventory of Existing Commercial chemical Substances 2 - International Chemical Safety Cards PRODUCT DOSSIER HYDROFLUORIC ACID 3 2. LABELLING a/ GHS/CLP CLASSIFICATION3 Hydrofluoric acid should be labelled with the following hazard statements: HAZARD CLASS AND CATEGORY CODE HAZARD STATEMENT MEANING Acute Tox. 2* H301 Fatal if swallowed Acute Tox. 1 H311 Fatal in contact with skin Acute Tox. 2* H331 Fatal if inhaled Skin Corr. 1A H314 Causes severe skin burns and eye damage *: indicates that the entry in question is subject to specific concentration limits for acute toxicity pursuant to Directive 67/548/EEC. The concentration limits cannot be ‘converted’ into concentration limits as meant by the CLP, particularly in the event of a minimum classification. However, when referenced (*), special attention must be paid to the acute toxicity classification of the entry. Pictograms for HF labelling Danger ! H300 Fatal if swallowed H310 Fatal in contact with skin H330 Fatal if inhaled Danger ! Category 1A H314 Causes severe skin burns and eye damage 3 - Globally Harmonized System/ Classification, Labelling and Packaging of substances and mixtures 4 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION b/ HAZARD LEVEL AS A FUNCTION OF CONCENTRATION The risks associated with the corrosiveness of hydrofluoric acid depend on its concentration in the considered solution. HF CONCENTRATION HAZARD CLASS AND ASSOCIATED IN THE SOLUTION CATEGORY CODE HAZARD STATEMENT HYDROFLUORIC ACID The recommendations of hazard statement H314 may be amended as per criteria indicated in the following table: MEANING 0.1 % ≤ C < 1 % Eye Irrit. 2 H319 Causes serious eye irritation 1%≤C<7% Skin Corr 1B H314 Causes severe skin burns and eye damage C≥7% Skin Corr. 1A H314 Causes severe skin burns and eye damage Pure or in the event of evaporation of an aqueous solution, HF is in gaseous form. The most important exposure route in that case is inhalation. HF may also be ingested. HF induces a lethal risk by both exposure routes. Those scenarios are not included in this brochure. c/ OTHER CLASSIFICATION National Fire Protection Association (NFPA) code – United States NFPA 704 : • Red 0 - Flammability: not combustible. 0 1 4 — • Blue 4 - Health hazard: may be fatal on short exposure or induce serious sequelae (liquid and gas) • Yellow 1 - Reactivity: stable product but may become unstable at high temperatures and pressures PRODUCT DOSSIER HYDROFLUORIC ACID 5 3. SOME CHEMICAL PROPERTIES OF HF Hydrofluoric acid (HF) is a colorless liquid with a pungent odor that fumes in air when concentrated (in an aqueous solution of concentration greater than 40% at room temperature). At low concentrations, the acid dissociates little in water (pKa: 3.2) because of the strong electronegativity of fluorine and the high dissociation energy of the hydrogen-fluoride bond. HF is a weak acid. The following 3 species are present in solution: HF, H+, F-. Dissociation equation for hydrofluoric acid: HF H+ + F- The acidity of a chemical is determined by the quantity of free H+ ions in solution, which is usually determined through the pH. In the case of HF at low concentrations, the quantity of free H+ ions in the solution is small. In consequence, HF is considered a weak acid. When HF is very concentrated, its acidity increases. From a concentration of about 5N (10% HF), the HF molecules are bound together by hydrogen bonds and form oligomers. Dissociation then becomes easier and the quantity of free H+ ions in solution increases markedly4. (HF)2 + H2O HF2- + H3O+ (HF)n + H2O Hn-1Fn- + H3O+ Molecular mass 20,006 g.mol-1 Boiling point 19.5°C Melting point -83°C Vapor pressure 13,3 kPa à -28,2°C 53,3 kPa à 2,5°C 150 kPa à 30°C Mean exposure value5 1,8 ppm (1.5 mg/m3) PEL (TWA) 3 ppm (2,5 mg/m3) 6 STEL (TWA)7 6 ppm (5 mg/m3) Density at 0°C 1,002 Source : FT n°6 – INRS, Edition 2011. 4 - Chambers, C.; Holliday, A. K. (1975). Modern inorganic chemistry (An intermediate text). The Butterworth Group. pp. 328–329 Yardley Jones, R A; Physical and Mechanistic Organic Chemistry, 1979, CUP Archive p. 76-77 - Johansonn I, Somasundaran, P; Handbook for cleaning/ decontamination of surfaces, 2007, Elsevier, p. 470-472 5 - Mean exposure value (INRS) 6 - Permissible Exposure Limit (authorized for an 8-hour day by the Occupational Safety and Health Administration (OSHA)) 7 - Short-Term Exposure Limit (of less than 15 minutes, indicated by the OSHA) 6 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 4. HF, A CORROSIVE AND TOXIC PRODUCT HYDROFLUORIC ACID a/ CHEMICAL MECHANISMS HF constitutes a dual hazard for human health: • it is corrosive. • it is toxic. HF may induce local lesions and systemic disorders when it penetrates the body. Two mechanisms underlie the penetration of fluoride ions into biological tissues: - The superficial lesions induced by the acid enable fluoride ions to penetrate deeply into the tissues. - HF also penetrates biological tissue in non-dissociated form and then releases fluoride ions8. Mixtures of chemicals that release fluoride ions (F-) in an acid medium (pH < 7) are associated with the same type of hazard. CORROSIVE ACTION When HF dissociates, H+ ions are released. The acidic ions induce formation of skin and eye chemical lesions, in particular by reacting with tissue proteins. The more concentrated the hydrofluoric acid, the more marked the lesions and the more similar they are to those induced by strong acids such as, for example, sulfuric acid. At low concentrations, little of the hydrofluoric acid is dissociated and behaves as a weak acid. It penetrates the tissue without necessarily inducing superficial tissue lesions. TOXIC ACTION The toxic action of HF is related to the formation of fluoride ions (F-) due to dissociation of hydrofluoric acid. Fluoride ions have a high affinity for the calcium and magnesium ions naturally present in cells. The reaction in which fluoride ions are chelated by calcium and magnesium ions underlies the systemic toxicity of HF. The reaction creates a painful local biological imbalance, which may lead to cardiac arrest in the most serious cases. The formation of chelates such as CaF2 and MgF2 requisitions Ca2+ and Mg2+ ions, thus reducing their action in normal biological mechanisms. Homeostasis, the biological equilibrium that enables cell life, is compromised. The cells are subject to dysfunction or even death. 8 - Bertolini, J C; Hydrofluoric acid: a review of toxicity, J. Emerg. Medicine, 1992, 10, 163-168; Fredenhagen, K, Wellman, M; Artzwirkungen des Fuoreswasserstoffs und Gegenmittel, Angew. Chem. 1932, 45, 537. Wang, X, Zhang, Y, Ni, L, You, C, Ye, C, RJiang, R, Liu J, Han, C; A review of treatment strategies for hydrofluoric acid burns: Current status and future prospects, Burns, 2014, doi: 10.1016/j.burns.2014.04.009 PRODUCT DOSSIER HYDROFLUORIC ACID 7 Two factors increase the risk of systemic harm (to general health): - The concentration of hydrofluoric acid: the higher the concentration is, the more serious the effects will be. - The duration of contact between HF and the affected surface and tissue. The table in Figure 1 shows the minimum HF concentrations that may induce a lethal risk as a function of body area exposed and exposure route. CONTACT TYPE Skin BODY AREA HF CONCENTRATION WITH A LETHAL RISK 1% Anhydrous 5% > 70 % 7% 50-70 % 10 % 20-50 % 20 % < 20 % Ingestion >5% Inhalation Figure 1 : Lethal systemic risk as a function of HF concentration and body area affected (Dünser, 2004) PRODUCT PENETRATION LESIONS AND TOXICITY Penetration of HF into the skin Penetration of H+ ions in the skin Creation of acid-type lesions by the action of dissociated H+ ions Shift of the equilibrium HF -> H++Fdue to H+ ion consumption More and more F- are released Local reaction of F- ions (increased permeability of K+ ion channels of neurons and induction of pain and progressive necrosis) Diffusion of F- ions promoted by destruction of the stratum corneum Systemic diffusion of F- ions Figure 2 : Penetration and toxicity of HF Chelation of Ca2+ and Mg2+ ions: Systemic ionic imbalance Decalcification and potential necrosis of bone INCREASINGLY SERIOUS Given its high reactivity in acute exposure settings, there is little chronic risk associated with HF. In contrast, fluoride salts such as NaF, SnF2 and Na2FPO3 may induce bone and dental fluorosis (or decalcification). 8 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION The aim of the first section of this document is to define the management of eye and skin HF splashes. Optimal emergency management of such events enables prevention or limitation of the penetration of the chemical into the tissues and thus the associated systemic effects. HYDROFLUORIC ACID The skin and eye lesions due to HF will be described together with the associated preventive protocols and secondary care. ACID SOLUTIONS CONTAINING FLUORIDE IONS Mixtures of chemicals which release fluoride ions (F-) in an acidic medium (pH < 7) are associated with the same type of hazard as that of hydrofluoric acid when they make contact with the eyes or skin. The acid nature of the solutions induces formation of a skin or eye lesion. The fluoride ions are rapidly able to penetrate the tissues in large quantities. Once the fluoride ions (F-) have penetrated, they exercise their toxic action by reacting with calcium and magnesium ions. Fluoride ions may also penetrate the tissues and become toxic if they make contact with the mucous membranes (by ingestion and inhalation, in particular) even in the absence of acid. For that reason, fluoride salts are labeled as toxic if swallowed and toxic if inhaled (H301, H331) by the European Chemical Agency (ECHA). b/ SKIN AND EYE CHEMICAL LESIONS DUE TO HF SKIN EXPOSURE Skin contact with concentrated hydrofluoric acid solutions (as of a concentration of 49%) immediately induces severe and painful lesions. The affected skin area immediately becomes erythematous (red) and slightly edematous (swollen) before losing color. The lesion becomes whitish or grayish in the center and is surrounded by a thin violet ring. If the contact time increases, the damaged skin becomes red and then grayish-purple to dark violet with marked edema and severe pain (cf. photo below). Cutaneous exposure to HF fumes may induce similar lesions. Source: Dünser and Rieder, NEJM 356 (6): e5, Figure 1, February 8, 2007 PRODUCT DOSSIER HYDROFLUORIC ACID 9 At lower HF concentrations, the lesion may emerge later, up to 48 hours after exposure. The skin becomes red and edematous, and then whitish and blackish with the formation of blisters (phlyctenae). However, the fatal risk remains and depends on the body affected area. Compared to the skin lesions induced by other inorganic acids, such as sulfuric or hydrochloric acid, the tissue lesions induced by HF are deeper and more severe. Delayed onset of pain The lesions induced by HF are very painful but the onset of pain may be delayed when the hydrofluoric acid is not very concentrated. The US National Institute for Occupational Safety and Health (NIOSH) has published a correlation between HF concentration, pain and symptoms observed (fig. 3)9. CONCENTRATION ≥ 50% > 20 to < 50% < 20% PAIN Immediate, accompanied by tissue destruction that is visible rapidly Deferred for 1 to 8 hours post-exposure (with erythema in the same timeframe) Deferred for 24 hours or more (with erythema in the same timeframe) Figure 3: Time to onset of pain after exposure to HF depending on concentration Study of the lesions due to HF on a skin model Skin explants10 were exposed to 70% HF for 1, 2, 3, 4 and 5 minutes. The lesions induced in the epidermis and dermis were then studied by histology immediately after exposure11. The skin has only to be exposed to 70% HF for 3 minutes in order for the epidermis to be entirely destroyed (Figure 4). If the explant remains in contact with 70% HF for 5 minutes, the deep dermis becomes involved and lesions begin to form. DURATION OF EXPOSURE MICROSCOPIC LESIONS 1 min Beginning of penetration into the superficial epidermis. 2 min Attack of the basal stratum (the deepest layer) of the epidermis. 3 min The entire epidermis is impaired. Emergence of the first lesions in the papillary dermis (the most superficial layer of the dermis). 4 min The epidermis is entirely impaired. The papillary dermis is markedly attacked. 5 min The entire epidermis is impaired. Beginning of involvement of the reticular dermis (the deepest layer of the dermis). Figure 4 : Chronology of the emergence of human skin lesions on burning with 70% HF 10 9 - http://www.cdc.gov/niosh/ershdb/EmergencyResponseCard_29750030.html 10 - Human skin specimens from plastic surgery procedures, taken with the patients’ consent 11 - Burgher F, Mathieu L, Lati E, Gasser P, Peno-Mazzarino L, Blomet J, Hall AH,. Maibach HI, Part 1. Experimental 70% hydrofluoric acid (HF) burns: Histological observations in an established human skin explants ex vivo model, Cutan Ocul Toxicol. 2011 Jun;30(2):100-7 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION Skin explants were exposed to 70% HF by filter-paper application for only 20 seconds. A histological study of the lesions induced in the epidermis and dermis was then conducted at various time points post-exposure (after removal of the filter-paper). HF continued to penetrate the skin after exposure and lesions are formed. Five minutes after the end of exposure, all the layers of the skin were involved. HF had penetrated to the deep dermis. After 10 minutes to 4 hours, the epidermis and dermis were markedly impaired. At hour 24, total necrosis of the epidermis and very marked lesions throughout the dermis were observed (Figure 5). Unexposed HYDROFLUORIC ACID What happens to the skin if it is exposed to 70% HF for 20 seconds? Exposure to 70% HF for 20 s observation after 5 minutes The cell structures of all the superficial layers of the skin (epidermis and dermis) have physiological morphology. The epidermis is markedly impaired. Same types of marked lesions in the superficial part of the dermis. More moderate incipient lesions in the deeper part of the dermis. Exposure to 70% HF for 20 s observation after 1 hour Exposure to 70% HF for 20 s observation after 24 hours The epidermis is markedly impaired. The lesions of the dermis are present throughout the thickness of the dermis. The epidermis is necrotic (gray cytoplasm). The dermis is markedly impaired throughout its thickness. Figure 5 : Time course of a 70% HF injury burn for 20 seconds without treatment (model: human skin explant) PRODUCT DOSSIER HYDROFLUORIC ACID 11 EYE EXPOSURE At ocular level, HF exposure induces severe lesions with opacification of the cornea that may progress to necrosis of the structures of the anterior chamber of the eye. Figure 6 shows the penetration of a 2.5% HF solution in a rabbit cornea ex vivo (EVEIT model) monitored by time-resolved optical coherence tomography (HR-OCT). In 240 seconds only (i.e. 4 minutes), the acid (whose effects are shown in yellow and green) has crossed all of the thickness of the cornea (initially blue)12. Epithelium Stroma Endothelium Figure 6 : Penetration of 2.5% HF into a rabbit cornea ex vivo in 240 seconds Observation shows opacification of the entire cornea (Figure 7). Figure 7 : Rabbit cornea exposed to 2.5% HF for 20 seconds. Observation at time point 75 min without washing 12 12 - Spöler F, Frentz M, Först M, Kurz H, Schrage N, Analysis of hydrofluoric acid penetration and decontamination of the eye by means of time-resolved optical coherence tomography, Burns. 2008 Jun, 34(4), 549-55 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 5. RISK MANAGEMENT: COLLECTIVE AND PERSONAL PROTECTION13 The prevention of accidents and personal protection require setup of methods aimed at securing storage and handling of hazardous products by workers. Collective and personal protective measures are to be taken in order to handle hydrofluoric acid safely. COLLECTIVE TECHNICAL PREVENTION • Work in a closed circuit PERSONAL PROTECTIVE EQUIPMENT • Sealed goggles, face screen, lab coat or apron, neoprene or latex gloves. • Capture emissions at their source • In addition, sleeves, long pants and closed shoes or even boots. EMERGENCY MANAGEMENT Figure 8 shows some collective and personal measures to be set up before handling hydrofluoric acid. Figure 8 : Some protective measures appropriate for HF risk Which gloves should be chosen? In order to ensure a maximum of protection of the hands, it is necessary to wear gloves that are suitable for the chemicals handled. Not all gloves are resistant to hydrofluoric acid, particularly when the acid is concentrated. Figure 9 shows the type of gloves that may be used while working with HF. When concentrated hydrofluoric acid is being handled, the gloves are to be changed regularly (every 1 to 4 hours). 13 - Cf. complete description in INRS Toxicological Datasheet No. 6 and the OSHA Guideline PRODUCT DOSSIER HYDROFLUORIC ACID 13 CONCENTRATION LATEX NEOPRENE NITRILE VINYL - - ++ ++ Concentrated hydrofluoric acid + + (30-70 %) 1-4h 1-4h Dilute hydrofluoric acid ++ ++ Figure 9 : Compatibility of gloves with HF REACTION WITH WATER: Concentrated hydrofluoric acid reacts violently with water and dilution of the acid in water gives rise to white fumes and considerable heat is given off. In order to prevent acid splashing, always pour the acid into water and not the other way around. The acid is poured very gradually while stirring or even cooling the mixture in order to minimize heating up. YES Water Acid NO Acid Water Provision of appropriate decontamination resources at the workstation enables faster care of victims in the event of an accident. 14 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION Figure 9 : Compatibilité des gants avec HF 6. EMERGENCY MANAGEMENT OF A HYDROFLUORIC ACID SPLASH a/ IMPORTANCE OF RAPID MANAGEMENT - Nature and concentration of the chemical - Energy level of the reaction of the chemical with the tissues - Exposure time and affected area - Temperature and pressure In the event of an accident, most of those factors cannot be modified. It is possible, however, to minimize the time of tissue exposure to the chemical in order to minimize the damage. The victim is to be washed as fast as possible with an appropriate decontamination solution to minimize the exposure time of the skin or eye to the chemical. EMERGENCY MANAGEMENT The severity of the lesions induced by contact with a chemical depends on the following factors: b/ EXISTING EMERGENCY WASHING METHODS Washing with water followed by application of calcium gluconate Given the toxic potential of hydrofluoric acid, numerous studies have been conducted in order to define a protocol for emergency management using a specific antidote. ‘Washing with water followed by local application or injection of calcium gluconate’ remains the most widespread emergency treatment. PRODUCT DOSSIER HYDROFLUORIC ACID 15 Washing with water removes a large amount of the chemical from the surface of the tissues by mechanical effect while diluting the hydrofluoric acid. Calcium gluconate chelates free fluoride ions. In general, it is applied to the skin in the form of a gel. During hospital treatment, calcium gluconate application is repeated for as long as the patient’s pain does not resolve or continues to recur. Calcium gluconate may be administered locally, by subcutaneous injection, intravenous injection14 or intra-arterial injection (for the fingers or hand)15. Examples of decontamination with the ‘water followed by calcium gluconate’ protocol, reported in the literature, show its efficacy for low to intermediate HF concentrations16. However, its use for higher concentrations does not always prevent the emergence of serious burns or even the patient’s death17. The advantages and limitations of the ‘water followed by calcium gluconate’ method are summarized in the table in Figure 10. PROTOCOL Washing with water ADVANTAGES • External washing by mechanical effect • Dilution effect LIMITATIONS • Risk of hypothermia in the event of extensive lesions •Hypotonic washing promoting the penetration flow of fluoride ions from the exterior toward the interior of tissues • Non-sterile • Limited action on acidity (H+ ion) • Chelation of the fluoride ions Calcium gluconate application migrating into the deep layers •Need for multiple applications •Factor depending on the victim’s pain •Reversibility of the chelation between the calcium contributed by calcium gluconate and cellular calcium Figure 10 : Advantages and limitations of washing with water followed by application of calcium gluconate. 14 - Z hang Y, Wang X, Ye C, Liu L, Jiang R, Ni L, Xia W, Han C The clinical effectiveness of the intravenous infusion of calcium gluconate for treatment of hydrofluoric acid burn of distal limbs. Burns. 2014 Jun;40(4):e26-30. doi: 10.1016/j.burns.2013.12.003. Epub 2014 Jan 10. 15 - Z hang Y, Ni L, Wang X, Jiang R, Liu L, Ye C, Xia W, Han C Clinical arterial infusion of calcium gluconate: the preferred method for treating hydrofluoric acid burns of distal human limbs. Int J Occup Med Environ Health. 2014 Jan;27(1):104-13. Doi : 10.2478/s13382-014-02254. Epub 2014 Jan 24.; 16 - H afezi-Nejad N, Sheikhbahai S, Arbab M, Sotoude H, Mirfazaelian H. Hydrofluoric acid burn, Br J Hosp Med (Lond). 2014 Sep;75(9):535. doi: 10.12968/hmed.2014.75.9.535. Barbier, 1987 – Beaudoin, 1989 – Henry, 1992 - Kono, 1992 – Lheureux, 1991 17 - Yuanhai Zhang, Xingang Wang, Liangfang Ni, Chunmao Han. Management of a Patient With Faciocervical Burns and Inhalational Injury Due to Hydrofluoric Acid Exposure. Int J Low Extrem Wounds. 2014 May 7;13(2):155-159; Zhang Y, Ni L, Wang X, Jiang R, Liu L, Ye C, Xia W, Han C. J. - Peter, S.-M. Maksan, K. Eichler, T.C. Schmandra, T. Schmitz-Rixen, Hydrofluoric Acid Burn of the Hand – A Rare Emergency, EJVES Extra, Available online 19 August 2012, ISSN 1533-3167, 10.1016/j.ejvsextra.2012.07.001 Mayer, 1985 – Mullet, 1987 - Teppermann, 1980 16 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 18 19 Cleaning with polyethylene glycol (PEG) Recently, polyethylene glycol (PEG) has been used for emergency decontamination of hydrofluoric acid skin splashes. This practice has not been shown to be more effective than washing with water18. •➢PEG does not penetrate the skin as well as water. One of the disadvantages of washing with water is that it promotes penetration of the chemical into the tissues concomitantly with the penetration of water (wash-in effect19). This effect is limited when PEG is used. •➢PEG is viscous. The mechanical effect of washing off the hydrofluoric acid splash is inferior to that with water or Hexafluorine® solution. •➢PEG is sparingly soluble in water. Since hydrofluoric acid is frequently used in solution in water, the dilution of the product will be less effective when PEG is used than when water or Hexafluorine® solution is used. •➢PEG has no chemical action on hydrofluoric acid. ADVANTAGES • External washing by mechanical effect Cleaning with PEG • Limitation of the concomitant penetration of PEG + HF in the skin LIMITATIONS • Limited mechanical effect due to the viscosity •Limited solubility of aqueous HF solutions in PEG •No chemical action on HF • Non-sterile Emergency washing of a hydrofluoric acid splash with polyethylene glycol is not, overall, more effective than washing off with water. Washing with Hexafluorine® solution EMERGENCY MANAGEMENT PROTOCOL Hexafluorine® solution is an emergency washing solution to be used in the event of eye or skin splashes of hydrofluoric acid or acid solutions containing fluoride ions. Hexafluorine® solution, due to its properties, entrains and dilutes the excess of chemical, limits the penetration of the aggressive product, stops the action of the acid and chelates the fluoride ion. In working environments, Hexafluorine® solution, used in the first minute following the accident, enables eradication of the chemical before it induces lesions. As delayed washing, Hexafluorine® solution limits the progression of the lesions and facilitates the application of secondary care in order to minimize the risk of serious sequelae. 18 - A.K. Meier, K. Dennerlein, T. Jäger, T. Göen, H. Drexler and G. Korinth, Investigations on the effectiveness of polyethylene glycol (PEG) 400 to decontaminate human skin after exposure to hydrofluoric acid, PPP congress, april 2014. 19 - Moody, R. P.; Maibach, H. I.; Skin decontamination: Importance of the Wash-in effect, Food and Chem. Toxicol. 44 (2006) 1783-1788 PRODUCT DOSSIER HYDROFLUORIC ACID 17 Hexafluorine® solution rapidly clears the harmful chemicals (HF, H+, F-) from the surface of the affected tissue (eyes or skin) through a mechanical washing action and dilution of the substances. The physical properties of Hexafluorine® solution are similar to those of water. Washing with Hexafluorine® solution is thus at least as effective as emergency washing with water. Since Hexafluorine® solution is hypertonic (its osmotic pressure is greater than the osmotic pressure of the skin), it limits the penetration of chemicals into the skin while water (hypotonic) promotes the concomitant penetration of the chemical and water into the skin (wash-in effect). The chemical action of Hexafluorine® solution stops the aggressiveness of H+ and F- ions. The solution chelates F- ions with an effectiveness that is 100 times greater than that of a 2.5% calcium gluconate solution injected locally. After each washing, the pain rapidly resolves. This facilitates subsequent management and secondary care. The advantages of emergency washing with Hexafluorine® solution are as follows: - Mechanical washing results in entrainment effect and dilution at the surface of the skin or eye - Hypertonic washing limits the penetration of HF into the skin or eye - Washing decreases the corrosiveness and toxicity of HF 20 18 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION c/ STUDY OF THE VARIOUS WASHING METHODS Numerous in vitro, ex vivo and in vivo studies of the emergency management of hydrofluoric acid splashes and the use of Hexafluorine® solution, compared to other methods of washing, have been conducted. All the data are summarized in Prevor Hexafluorine® dossier. In this dossier, the most striking findings elucidating the role and value of Hexafluorine® solution decontamination are addressed. Comparative studies of the local efficacy of washing Emergency washing enables removal of the chemical from the surface of the exposed tissue. Skin decontamination studies on skin explants For skin chemical lesions, the model of human skin explants stored in Bio-Ec explant medium (BEM), used to maintain living tissues, was selected with a view to overcoming the extrapolation difficulties encountered with animal models. The model also enables concentrated chemicals to be tested, thus approximating the actual conditions of accidents20. The explants were exposed to 70% HF for 20 seconds. Subsequently: • 1 exposed group did not undergo any treatment. This group enabled monitoring the spontaneous course of the injury over time. EMERGENCY MANAGEMENT Experimental models have enabled investigation of the efficacy of washing with various solutions with respect to the development of skin or eye local lesions following exposure to hydrofluoric acid. • 1 group was washed with water for 15 minutes and then 2.5% calcium gluconate gel was superficially applied. • 1 group was washed with Hexafluorine® solution for 10 minutes. • A 4th group, not exposed to HF and not washed, was retained throughout the study in order to ensure that the model was satisfactorily maintained over time. The histological study was conducted 24 hours after HF exposure. 20 - Burgher F, Mathieu L, Lati E, Gasser P, Peno-Mazzarino L, Blomet J, Hall AH,. Maibach HI, Part 2. Comparison of emergency washing solutions in 70% hydrofluoric acid-burned human skin in an established ex vivo explants model, Cutaneous and Ocular Toxicology, 2010, Cutan Ocul Toxicol. 2011 Jun;30(2):108-15. PRODUCT DOSSIER HYDROFLUORIC ACID 19 No exposure to HF, no washing Normal morphology at 24 hours 70% HF exposure for 20 s and then washing with water + calcium gluconate application In the epidermis, many of the cells were edematous. The superficial part of the dermis was also impaired. The lower part of the dermis was less impaired. 70% HF exposure for 20 s The epidermis was necrotic (gray cytoplasm). The dermis was markedly impaired throughout its thickness. 70% HF exposure for 20 s and then washing with Hexafluorine® solution Normal morphology at all depths of the skin. Figure 11 : Histological sections of the human skin explants at time point 24 hours Under the above experimental conditions, two washing protocols were compared: 15 minutes with tap water followed by local application of 2.5% calcium gluconate vs. 10 minutes of washing with Hexafluorine® solution (Figure 11). The results show that washing with water followed by a single application of calcium gluconate delayed tissue deterioration. However, a single application of calcium gluconate was not sufficient and lesions nonetheless developed. This finding confirms that it is necessary to repeat calcium gluconate applications (superficially and in depth) in order to ensure optimum effectiveness, as is frequently recommended in the widely circulated protocols. Only washing with Hexafluorine® solution prevents impairment of the structures of the epidermis and dermis. 20 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 21- H hy Time course of a skin HF injury in the rabbit21 A 1 cm2 area of rabbit skin was exposed to 70% HF for 20 seconds. Various washing methods were then compared: • Washing with water only for 5 minutes (10 L/min) • Washing with water for 3 minutes (10 L/min) then massage with 2.5% calcium gluconate gel for 5 minutes • Washing with Hexafluorine® solution for 3 minutes (0.2 L/min) EMERGENCY MANAGEMENT The histological effects were then monitored for 6 days (Figure 12). The severity of the effects observed was defined using the modified Draize scale from 0 to 4 (0-1: no trace; 4: severe lesion). Evolution of the injury (70 % HF) Comparison of washing methods Strength of the injury 4 3 2 1 0 10 min 1 hour 2 hours 1 day 2 days 3 days 4 days 5days 6 days Time Water Water+ Ca-gluconate Hexafluorine® solution Figure 12: Comparison of the washing methods: progression of the HF injury in the rabbit 21- Hall AH, Blomet J, Gross M, Nehles J, Hexafluorine for emergent decontamination of hydrofluoric acid eye/skin splashes, Semiconductor and Saf. A. J., 2000, summer, 14, 30-33 PRODUCT DOSSIER HYDROFLUORIC ACID 21 RESULTS: • Washing with water only initially restricted the severity of the lesion but was not sufficient to stop progression of the lesions, which became serious as of the first day. • The addition of calcium gluconate to the washing with water delayed the emergence of the lesions, at least for the first 24 hours. A single application was not, however, sufficient to prevent the emergence of visible lesions due to the persistence of free fluoride ions. • Immediate washing with Hexafluorine® solution prevented the emergence of lesions throughout the study, i.e. 6 days. Hexafluorine® solution combined the mechanical effect of the washing, dilution, hypertonic washing and reduced corrosiveness and toxicity of HF, thus preventing the lesion, preponderantly and lastingly. Study of eye decontamination using a rabbit eye model For eye chemical lesions, the ‘Acute-EVEIT’ model22 on enucleated rabbit eyes (eyeballs maintained at 4°C in a humid atmosphere) together with imaging using high-resolution optical coherence tomography (OCT) enabled imaging the progression in real time of the corneal tissue lesions. The results are precise and reproducible. The model also enables study of the efficacy of decontamination of an eye splash23. The method was used after exposure of the corneas to 2.5% HF for 20 seconds in order to compare washing with the following solutions for 15 minutes: • no washing • washing with water • washing with 1% calcium gluconate solution • washing with Hexafluorine® solution The lesions are shown in greenish-yellow on the images, while the healthy stroma is blue. 22 - S pöler F, Först M, Kurz H, Frentz M, Schrage N; Dynamic analysis of chemical eye burns using high-resolution optical coherence tomography; Journal of Biomedical Optics, juillet/août 2007,12 (4), 041203 . 23 - S pöler F, Frentz M, Först M, Kurz H, Schrage N, Analysis of hydrofluoric acid penetration and decontamination of the eye by means of timeresolved optical coherence tomography, Burns. 2008 Jun, 34(4), 549-55 22 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION d 2.5% HF exposure without decontamination 2.5% HF exposure followed by decontamination with tap water for 15 minutes 2.5% HF exposure followed by decontamination with Hexafluorine® solution for 15 minutes Figure 13: Comparison of washing solutions following a 2.5% HF splash on rabbit corneas ex vivo The comparison of the washing methods (Figure 13) showed that while water and calcium gluconate delay penetration of the acid, they do not prevent it. 1 hour after the end of washing, the entire cornea was penetrated. The medium lost transparency and assumed a milky appearance characteristic of the destruction of stroma proteins under the action of HF. EMERGENCY MANAGEMENT 2.5% HF exposure followed by decontamination with 1% calcium gluconate solution for 15 minutes Only washing with Hexafluorine® solution, as a single application, enables to keep the transparency of the cornea without lesions, even 1 hour after the end of the washing. PRODUCT DOSSIER HYDROFLUORIC ACID 23 Study of the influence of washing on serum calcium levels24 The above models yielded proof of the efficacy of the washing methods and particularly that of the Hexafluorine® solution with regard to control of the local lesions. However, they do not evaluate the systemic benefits of decontamination. The efficacy of washing solutions with respect to hydrofluoric acid splashes has also been tested in animal models. The rat was selected as the model for the study reported below. Time course of serum calcium level in the rat A 1 cm2 skin area of the rat was exposed to 70% HF for 20 seconds. Various washing methods were then compared: • washing with water only for 5 minutes (10 L/min) • washing with water for 3 minutes (10 L/min) and then massage with 2.5% calcium gluconate gel for 5 minutes • washing with Hexafluorine® solution for 3 minutes (0.2 L/min) • washing with water for 3 minutes (10 L/min), then washing with 10% CaCl2 for 3 minutes (0.2 L/min) Serum calcium level time course was monitored for 5 days. Subsequently, a histological study of the liver and kidneys of each animal was conducted. Calcemia after 70 % HF lesion (0.6 % body area on rats) Calcemia dosage (mmol/l) 3 2,8 2,6 2,4 Average calcemia Tap water + 2.5 %gluconate Lower limit value 2,2 2,0 1,8 Hexafluorine® solution 10 min 1 hour 4 hours 1 day 5 days Tap water + 10 % CaCl2 Water Time Figure 14: Time course of serum calcium level after a 70% HF skin lesion in the rat 24 24 - H all AH, Blomet J, Gross M, Nehles J, Hexafluorine for emergent decontamination of hydrofluoric acid eye/skin splashes, Semiconductor and Saf. A. J., 2000, summer, 14, 30-33 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION RESULTS: • Analysis of the data showed that the various washing methods yielded similar results at time point 1 hour. After 4 h, for the water and water + CaCl2 methods, marked hypocalcemia was observed, with improvement at time point 24 hours. •S erum calcium level remained almost unchanged after washing with Hexafluorine® solution and remained at acceptable physiological levels. • The histological study of the liver and kidneys, using light microscopy, did not evidence any significant lesion. Comparative in vitro studies of the activities of the washing solutions The evaluation of the action of Hexafluorine® solution, compared to other washing methods such as water alone or 10% calcium gluconate solution, was conducted with respect to both the corrosive potential (pH determination – Figure 15) and toxic potential (pF determination – Figure 16) of the hydrofluoric acid. The study included the intrinsic effect of dilution but did not demonstrate neither the principal effect of decontamination, which is the mechanical effect based on entrainment nor the effect of the tonicity of the solution. Dosage of 10 mL of HF 0,1N pH 7 6 5 4 EMERGENCY MANAGEMENT The harmful effects of hydrofluoric acid are due to the fact that it releases H+ and F- ions. The quantities of the free ions released by an HF solution are directly correlated with the hazard. It is possible to measure the quantity of free H+ (pH) and F- (pF) ions in a solution. Under normal conditions, human tissues tolerate a pH of between 5.5 and 9 and a pF greater than 5 (physiologically acceptable pH and pF). 10% calcium gluconate Water 3 Physiological pH 2 Hexafluorine® solution 1 0 5 10 15 20 25 volume (mL) Figure 15: Time course of the corrosive potential (pH) of an HF solution in the presence of an increasing volume of various washing solutions PRODUCT DOSSIER HYDROFLUORIC ACID 25 CO Fr C Dosage of 10 mL of HF 0,1 N pF 6 C 5 4 10% calcium gluconate Water 3 Physiological pF 2 Fr Hexafluorine® solution 1 0 5 10 15 20 25 Fr volume (mL) Figure 16: T ime course of the “toxic potential” (pF) of an HF solution in the presence of an increasing volume of the various washing solutions Ge When washing was conducted with Hexafluorine® solution, the pH rapidly returned to a physiologically acceptable range, between 5.5 and 9, and a pF > 5, i.e. a fluoride ion concentration [F-] < 10-5 mol/L, which was rapidly achieved. Ge These studies show the simultaneous action of Hexafluorine solution on acid protons and fluoride ions. ® The 10% calcium gluconate solution enabled an increase in pF and pH and thus a decrease in free Ffluoride ions and H+ protons without, however, reaching acceptable physiological concentrations. Water, which only dilutes the medium, had little influence on the pH or pF. The solution remains corrosive and toxic despite the addition of water. d/ Feedback on use of Hexafluorine® solution Isolated cases with early management A few examples of industrial accidents resulting in worker contamination by hydrofluoric acid are given below. In all cases, the victim used Hexafluorine® solution as the emergency washing solution25. 26 25 - S iewé CL, Barbe JM, Mathieu L, Blomet J, Hall AH, Hexafluorine decontamination of 70% hydrofluoric acid (HF) vapor facial exposure: Case report, J. Chem. Health Safety (2011), doi:10.1016/j.jchas.2011.05.011 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION Figure YEAR NO. OF AREA CASES EXPOSED INITIAL WASHING RESULTS EVENT TYPE France HF, HNO3 mixture 2014 1 Legs Hexafluorine® Solution Application of calcium gluconate; no sequelae Accident China HF 55% 2009 1 Leg Hexafluorine® Solution No sequelae Accident China HF 2008 1 Hand Hexafluorine® Solution 1 application of calcium gluconate; no sick leave Accident Accident 1997 1 Whole body Hexafluorine® Solution Mild lesions on the back and abdomen; severe lesion of the right eye; no lesion of the left eye (eyes were first washed with water) 1997 1 Cheek Hexafluorine® Solution Application of calcium gluconate; no sequelae; no sick leave Accident HCl 30%, France HF 59% mixture France Gaseous HF 70 % Germany HF 38% 1996 1 Eye Hexafluorine® Solution No sequelae; no sick leave Accident Germany HF 5% 1993 2 Skin Hexafluorine® Solution No sick leave Accident Figure 17: Examples of cases of HF exposure and decontamination with Hexafluorine® solution Hexafluorine® solution used rapidly after a HF splash limits the sequelae and sick leave. EMERGENCY MANAGEMENT COUNTRY CHEMICAL Figure 18: Automated surface-treatment line – Source: web PRODUCT DOSSIER HYDROFLUORIC ACID 27 Series of splashes in industrial settings Two companies rigorously analyzed the accidents involving human contamination by hydrofluoric acid over a given period. In all cases, the victims were decontaminated with Hexafluorine® solution. > ➢Eleven miscellaneous cases of exposure to 40% HF or HF + nitric acid mixture, Germany26 In a German company, 11 accidents involving human contamination by HF or HF + HNO3 mixture occurred over a 4-year period. Among the accidents, there were 10 cases of skin contamination and 2 cases of eye contamination. In all cases, the victims were immediately washed with Hexafluorine® solution. A second washing with Hexafluorine® solution was conducted when the victims arrived at the company infirmary. >> ⇒No victim required secondary care. No victim with sequelae. No sick leave was necessary after the accidents. EYE SPLASHES 40% HF HF 6 % + HNO3 15 % Number 1 1 Site 1 eye 1 eye Primary washing ® Hexafluorine solution Hexafluorine® solution Secondary washing Hexafluorine® solution Hexafluorine® solution Secondary care 0 0 Sequelae 0 0 Sick leave 0 0 Figure 19: Emergency washing of HF eye splashes with Hexafluorine solution ® 26 - H all AH, Blomet J, Gross M, Nehles J, Hexafluorine for emergent decontamination of hydrofluoric acid eye/skin splashes, Semiconductor and Saf. A. J., 2000, summer, 14, 30-33 28 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION SKIN SPLASHES HF 40 % HF 6 % + HNO3 15 % Number 5 5 % body area affected 0.2%, 1%, 4.5%, 4.5%, 16.5% 0.2%, 2.25%, 4%, 4.5%, 10.5% Primary washing Hexafluorine® solution Hexafluorine® solution Secondary washing Hexafluorine® solution Hexafluorine® solution Secondary care 0 0 Sequelae 0 0 Sick leave 0 0 > ➢Sixteen miscellaneous cases of exposure, Sweden27 Over a 2-year period, 16 people were contaminated by HF in a Swedish company. The affected areas in the accidents were diverse. In all cases, the accident victim was washed with Hexafluorine® solution as fast as possible after the HF splash. The sick leave after the accidents was minimal. EMERGENCY MANAGEMENT Figure 20: Emergency washing of HF skin splashes with Hexafluorine® solution 27 - S öderberg K, Kuusinen P, Mathieu L, Hall AH, Hexafluorine®: an improved method for emergent decontamination of ocular and dermal hydrofluoric acid splashes, Vet. Hum. Toxicol. 2002, 46, 4, 216-218 PRODUCT DOSSIER HYDROFLUORIC ACID 29 NUMBER OF CASES 1 2 1 CORROSIVE PRODUCT AREA AFFECTED CONTACT DURATION SICK LEAVE (DAY) HF 1 eye < 1 min 0 HF + HNO3 pH=1 1 eye < 1 min 0-0 1 eye 3-5 min 3 (unknown concentration) HF + HNO3 + H2SO4 pH=1* 1 HF + HNO3 pH=1 Both eyes < 1 min 0 2 70% HF Left forearm + oral cavity < 1 min 0-1 1 HF + HNO3 pH=1 1 thigh < 1 min 0 2 HF + HNO3 pH=1 Both thighs 1 h - 1 h 30 2 –2 Face 3-5 min 3 1 HF + HNO3 + H2SO4 pH=1* 2 HF + HNO3 pH=1 Face + oral cavity + forehead < 1 min 1-1 3 HF + HNO3 pH=1 Forearm + arm + hand + elbows < 1 min 0-0-1 1 HF + HNO3 pH=1 Wrist 2h 0 * HF + HNO3 + H2SO4 (pH = 1) consisted in both an eye splash and skin splash Figure 21: Series of HF injuries cases, Sweden Overall, 32 cases of hydrofluoric acid eye or skin splashes with hydrofluoric acid alone or in a mixture, in which the HF was concentrated (70%) or dilute, and washed with Hexafluorine® solution, in an industrial setting, have been published . No patent burn emerged after washing with Hexafluorine® solution. No secondary care was necessary in over 75% of the treated cases, including the 2 cases of splashing with very concentrated (70%) HF. No case was fatal. In terms of the criteria indicated in figure 1, 5 accidents were associated with a fatal risk out of the 32 cases presented. On average, the sick leave duration for the accidents was 1 day. Isolated case with delayed management28 In a company in Sao Paulo, Brazil, a worker was victim of a 70% HF splash on about 10% of the body area (left cheek, lateral surface of the arm, lateral surface of the left thigh and anterior surface of the ipsilateral leg). The victim immediately underwent showering with water for a few minutes and was then undressed in the changing rooms and showered a second time. Bullae then developed on the skin of the face and leg together with persistent pain, reflecting the persistence of the local effects, which were followed by the initial systemic effects. In order to treat the systemic effects, compresses soaked in magnesium oxide solution (Fig. 22) were applied and analgesics administered by the IV route. 30 28 - Yoshimura CA., Mathieu L., Hall AH, Monteiro MGK., Moreira de Almeida D. “Seventy per Cent Hydrofluoric Acid Burns: Delayed Decontamination with Hexafluorine® and Treatment with Calcium Gluconate.” Journal of Burn Care & Research: Official Publication of the American Burn Association 32, no. 4 (August 2011): e149–154 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION In order to treat the systemic effects, compresses soaked in magnesium oxide solution (Fig. 22) were applied and analgesics administered by the IV route. Figure 22: P ost-washing with water and magnesium oxide application Figure 23 : S econdary and delayed washing with Hexafluorine® solution Following hospitalization, the victim underwent secondary decontamination with Hexafluorine® solution 3 hours after the accident. Spraying in a 5 L portable independent shower (Fig. 23) over 5 to 6 minutes induced alleviation of the pain and a feeling of coolness at burn lesion level. Clinically, the lesions were considered to range from superficial epidermal lesions to deep dermal lesions, depending on the body part. The redness of the body areas, which, initially, were simply erythematous, resolved rapidly. In addition to cutaneous decontamination, the secondary treatment consisted in administration of calcium gluconate by intravenous, subcutaneous (Fig. 24) and local (fig. 25) routes and by inhalation. Figure 24: Subcutaneous injection of calcium gluconate EMERGENCY MANAGEMENT At this stage, the lesions had already emerged and the pain was persistent. The clinical case shows that, in this case, decontamination with water was not sufficient. Figure 25: Application of calcium gluconate gel The patient was discharged from intensive care after 2 days. On day 4, the patient no longer experienced pain. Skin grafts were necessary and healing was complete in 90 days (Fig. 26). PRODUCT DOSSIER HYDROFLUORIC ACID 31 Figure 26: Final condition of the victim after skin grafts, 90 days after the splash In the accident, 70% HF was involved. The initial washing with water, although immediate and followed by magnesium oxide application, only enabled HF to be washed from the surface of the skin. This treatment did not prevent HF penetration as evidenced by the emergence of lesions. The treatment did not alleviate the persistent pain. The delayed used of Hexafluorine® solution halted the HF diffusion process in the skin with, as a consequence, a halt in the progression of the lesion and regression of the pain, facilitating the secondary management of the patient. Concomitant use of calcium gluconate prevented the systemic risk. Skin grafts were necessary. Overall, healing was complete in 90 days. 7. HOW TO USE HEXAFLUORINE® SOLUTION? Hydrofluoric acid is an acid that may induce early and very severe lesions when concentrated. Symptom emergence may be delayed with less concentrated solutions. The earliness and efficacy of washing are key factors in the emergency management of accidents involving HF. For that reason, it is important to provide emergency washing devices in the vicinity of high-risk sites (handling or storage). Devices containing an efficient solution such as Hexafluorine® solution are the most appropriate ones. Immediate use of those devices enables washing the HF splash from the surface while also preventing or reducing HF penetration and action on the tissues, thus limiting the development of local and systemic lesions. 32 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION In the event of hydrofluoric acid (HF) eye or skin splash, we strongly recommend an early and prolonged washing with Hexafluorine® solution. Hexafluorine® solution stops the aggressiveness of the product. In the event of a skin splash with a contact time of less than 1 minute, use the 5-L portable autonomous shower. In all cases, the patient is to be referred to a specialist to determine more precisely the subsequent treatment as a function of the initial lesions observed. It is to be noted that the French National Institute for Research and Safety (INRS) stresses the importance of prolonged washing. Resolution of the pain does not indicate the end of washing. It is therefore necessary to systematically use the entire Hexafluorine® solution package. PRODUCT DOSSIER HYDROFLUORIC ACID EMERGENCY MANAGEMENT In the event of HF eye splash with a contact duration of less than 1 minute, use a 500-mL bottle and then follow up with a 200-mL bottle of Afterwash II® solution in order to accelerate the return of the eye to physiological level. 33 Protocol for Hexafluorine® solution use In cases of hydrofluoric acid splashes or its derivatives in an acidic medium* ACTION WITHIN THE FIRST MINUTE To wash one eye To wash a body Use 1 LPM 500 mL Use 1 DAP 5 litres In all cases, washing must be followed by a medical examination. Depending on the company’s recommended medical protocol, apply locally a specific antidote such as calcium gluconate. In the case of delayed washing, the application of an antidote is justified because of the systemic effect involved in this kind of situation. * Limited efficacy on alkaline chemicals. Diphoterine® solution is better adapted for this use. 34 In compliance with the law, this medical device is a regulated health product bearing the certified EC marking by LNE/G-MED accredited body by ANSM in France. MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION e 8. RECOMMENDATIONS FOR THE USE OF HEXAFLUORINE® SOLUTION •➢French National Center for Scientific Research (CNRS) association of glass-blowers – France (2013)29 In line with recommendation 442 of the National Health Insurance for workers (CNAMTS), the CNRS glass-blowers’ association indicates that ‘washing the skin or eye with Hexafluorine is, in addition, possible provided that it is implemented as quickly as possible after contact [with hydrofluoric acid]’. • Lille Poison Control Center - France (2012)30 • Book entitled « Les intoxications » (‘Poisoning’) – France (2011)31 Hexafluorine® solution is presented as an alternative for washing hydrofluoric acid off of the mucous membranes and skin. • Swedish Work Environment Authority (SWEA) – Sweden (2010)32 The SWEA requested a systematic review of the literature on Diphoterine® and Hexafluorine® solutions and compiled the feedback from industrial users of those products. The authority concludes that washing with Hexafluorine® solution is more effective than washing with water when implemented immediately after the splash. EMERGENCY MANAGEMENT The Lille Poison Control Center recommends making Hexafluorine® solution eye baths available in order to implement ‘washing with water or Hexafluorine [solution]’ as first-line treatment in the event of HF exposure. • Weizman Institute – Israel (2009) The Weizman Institute (Israeli institute for occupational health and safety) recommends use of Hexafluorine® solution to ‘treat the victims of hydrofluoric acid and other hazardous products containing fluorine’. • French national health insurance organization for salaried workers (CNAMTS) – France (2008)33 Recommendation R442 relating to prevention of chemical risks in surface-treatment operations: the CNAMTS recommends the ‘safety shower and eye bath with Hexafluorine [solution]’ as a collective preventive measure in pickling and scouring operations requiring the use of hydrofluoric acid. 29 - h ttp://www.souffleur-de-verre-de-la-recherche-scientifique.org/ 30 - http://cap.chru-lille.fr/GP/magazines/96685 31 - M égarbane B, Fortin JL, Hachelaf M; Les Intoxications – Prise en charge initiale, 3ème édition, Urgence Pratique Publications, septembre 2011, p28 et 93 (Poisoning - Initial management, 3rd edition, Practical Emergency Publications, September 2011, p. 28 and 93) 32 - Ö berg M, Sjögren B, Boman A, Johanson G Kunskapsöversikt - Spolvätskor för behandling av akut exponering för fluorvätesyra och andra starka syror och baser (Systematic review - Washing solutions following acute exposure to hydrofluoric acid and other strong ands and bases) Institut Karolinska (occupational safety institute), Stockholm, Sweden 33 - Recommandation R442 de la CNAMTS (Recommendation R442 of the CNAMTS) PRODUCT DOSSIER HYDROFLUORIC ACID 35 9. MANAGEMENT OF AN HF SPILL a/ Conventional absorption of an HF spill and limitations Conventionally, chemical spills are absorbed by natural or synthetic products. Among the most widely used are sand, sepiolite, diatomaceous earth and polypropylene-based synthetic absorbents. The absorption residue is then recovered, temporarily stored, and then processed with other hazardous solid wastes. The conventional absorbents have two principal limitations when they are used on hydrofluoric acid spills: • First, during the absorption of concentrated hydrofluoric acid, toxic and corrosive HF fumes are emitted by the waste if it is not neutralized. The absorption of hydrofluoric acid by a conventional absorbent does not reduce the risks associated with the product. • Moreover, hydrofluoric acid is a derivative that reacts with glass, ceramics, cement, etc. Hydrofluoric acid is preferably stored in fluoropolymer containers (e.g. tetrafluoroethylene). The storage containers for the wastes from absorption of hydrofluoric acid are thus to be selected as a function of their compatibility with HF. b/ Absorption of an HF spill with a neutralizing absorbent product The absorption by a neutralizing absorbent of a hydrofluoric acid solution enables solidification of the hazardous liquid waste and neutralization of its corrosiveness. Moreover, some neutralizing absorbents are endowed with a colored indicator, which indicates the neutral, acidic or basic nature of the residue. The efficacy of a neutralizing absorbent may thus be measured by its ability to solidify the chemical while reducing its corrosiveness and indicating the hazard’s nature. Special neutralizing absorbents for acids, such as Acicaptal®, and polyvalent agents, such as Trivorex®, meet the efficacy criteria. 36 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION Thanks to their chemical properties, neutralizing absorbents act on the vast majority of irritant and corrosive chemicals such as acids and bases: • Acicaptal® neutralizing absorbent acts on acids (hydrochloric acid (HCl), hydrobromic acid (HBr), hydrofluoric acid (HF), etc.) - Trivorex® neutralizing absorbent acts on acids and also bases (solutions of sodium hydroxide (NaOH), potassium hydroxide (KOH), ammonium hydroxide (NH4OH), etc.). Trivorex® and Acicaptal® neutralizing absorbents have a dual joint action on HF spills: • they absorb and solidify the liquid (absorption phase) • they neutralize the residue until the pH is neutral (neutralization phase). Neutralization of HF by the neutralizing absorbents Trivorex® and Acicaptal® Absorption/neutralization studies using Trivorex® and Acicaptal® neutralizing absorbents were conducted. ENVIRONMENT AND EQUIPMENT In order to absorb 1 L of 20% HF, it is necessary to apply a quantity approximately equal to 1:0.75 of Trivorex® and Acicaptal® neutralizing absorbent. When the hydrofluoric acid solution is concentrated, the quantity of absorbent necessary increases slightly: the ratio becomes 1:1 for 40% hydrofluoric acid. The quantity of neutralizing absorbent necessary for a given spill in order to completely absorb and neutralize the corrosiveness is slightly greater than that necessary to absorb the liquid; when the solution is concentrated the ratio becomes 1:1.1 for Acicaptal® neutralizing absorbent and 1:1.7 for Trivorex® neutralizing absorbent (40% HF). It may be necessary to add a little water (or a specific equipment decontamination solution such as Le Vert Spécial HF, cf. following paragraph) after the absorbent in order to facilitate neutralization. As Acicaptal® neutralizing absorbent is a specific absorbent for acids, it neutralizes concentrated HF spills more rapidly than Trivorex® neutralizing absorbent. PRODUCT DOSSIER HYDROFLUORIC ACID 37 Figure 27: Absorption residue of 40% HF with the Acicaptal® neutralizing absorbent FEEDBACK ON USE Feedback on use: hydrofluoric acid spill in a laboratory A bottle containing a mixture of hydrofluoric acid (HF) and nitric acid (HNO3) fell on the floor in a laboratory. The person present received a few centiliters of the mixture on his trousers and shoes and about 1 L was spilled on the floor. After management of the victim (decontamination with Hexafluorine® solution, application of calcium gluconate gel and infirmary alert), the spill in the determination room was neutralized with the neutralizing absorbent. The color indicator enabled determination of the hazard associated with the residue and showed that it had returned to a neutral pH. Feedback on use: hydrofluoric acid + nitric acid pickling bath Pickling with a solution of hydrofluoric acid and nitric acid was selected to prepare titanium and alloy components in a company manufacturing aeronautic components. A Trivorex® neutralizing absorbent bath was set up in the vicinity of the pickling line with a view to responding to any spills. Trivorex® neutralizing absorbent was, in particular, used to neutralize a leak from a connection when pumping out the used hydrofluoric acid bath and to check that the floor and connector were free from acid after cleaning the polluted area. 38 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION 10. RECOMMENDATIONS FOR MANAGEMENT OF AN HF SPILL Given the hazards associated with hydrofluoric acid for humans and for the environment and equipment, in the event of a spill it is necessary to use a suitable neutralizing absorbent product in order to minimize the hazardousness of the waste. A polyvalent neutralizing absorbent, such as Trivorex® neutralizing absorbent, or a specialized neutralizing absorbent, such as Acicaptal® neutralizing absorbent, enables absorption of the hydrofluoric acid solution, neutralization of its corrosiveness and minimization of the fumes emitted. Pour the neutralizing absorbent around the puddle Leave it to work (absorption, neutralization). Add water if necessary. Cover the liquid with the neutralizing absorbent. The residue becomes pink, and then colorless (this may take a few minutes). Collect the solidified residue using a shovel and scrapper. ENVIRONMENT AND EQUIPMENT Complete floor cleaning with Le Vert special HF. Stock and reprocess the solidified waste with the corresponding chemical wastes. We strongly recommend absorbing, solidifying and neutralizing hydrofluoric acid spills using Trivorex® or Acicaptal® neutralizing absorbents in a well ventilated facility. Do not forget to use individual protective equipment appropriate for the product spilled. PRODUCT DOSSIER HYDROFLUORIC ACID 39 11. EQUIPMENT DECONTAMINATION Hydrofluoric acid contamination of surfaces may constitute a danger of human contamination and a danger for the equipment and the environment. Washing with water enables to remove a large amount of the chemical on the surface of the equipment by the effect of the mechanical washing. The surface nonetheless remains acid and the wash waters contain hydrofluoric acid. Moreover, the waste volume (washing water) will be important. Equipment decontamination solutions enable to keep the mechanical effect of the washing with water while optimizing the decontamination process by neutralizing the corrosiveness of the liquid thanks to institution of active washing. Figure 28 : Anti-Etch® (on the left) and Le Vert special HF (on the right) Le Vert special HF and Anti-Etch® decontamination solutions constitute a good response to the hydrofluoric acid issue: • The solutions enable a rapid return to an acceptable pH for the equipment and ensure that it is non-corrosive. The pH normalization decreases the risk in the event of human contamination and thus facilitates cleaning. • In addition, the solutions trap fluoride ions and limit their impact on humans, equipment and the environment. Effect of the mechanical washing with Le Vert spécial HF solution compared with a washing with water A container filled with 10 mL of 15N HF was subjected to a mechanical washing. The pH inside the container was monitored. 40 MANAGEMENT OF EYE AND SKIN CHEMICAL SPLASHES, SPILLS AND EQUIPMENT CONTAMINATION Figure 29: absorption/neutralization of a 1 L HF spill pH Mechanical and chemical effect of Le Vert special HF decontamination solution on10 mL of 15N hydrofluoric acid 8 6 pH - Mechanical effect with demineralized water 4 Physiologically acceptable pH 2 pH - Mechanical effect with Le Vert spécial HF solution 0 100 200 300 400 500 600 700 800 900 1000 V (ml) Figure 30: Decontamination of a HF spill ENVIRONMENT AND EQUIPMENT When water was used as the decontamination fluid, the pH increased without reaching a nonhazardous pH. The use of Le Vert special HF solution enabled a rapid return to a non-hazardous pH. Feedback on use: prevention during hydrofluoric acid use In a laboratory specialized in fluorine chemistry, hydrofluoric acid and fluorinated derivatives are used on an almost daily basis. As a precaution, the management decided to systematically decontaminate the surfaces and equipment after each handling of fluorinated derivatives with Anti-Etch®. Buckets of Trivorex® neutralizing absorbent were also available for safety interventions in the event of chemical spills. The laboratory is also equipped with Hexafluorine® solution as a first-aid solution in the event of hydrofluoric acid eye or skin splashes. PRODUCT DOSSIER HYDROFLUORIC ACID 41 12. REFERENCES • Barbier F, Bonnet P, Julie R, Lambert J, Loriot J, Pointeau G, Brûlures cutanées par acide fluorhydrique. A propos de 32 cas, Archives de maladies professionnelles. 1987, 400-2. • Beaudoin L, Le Trionnaire C, Nail JP, Accidents du travail dus à l’utilisation de l’acide fluorhydrique ou des fluorures alcalins en milieu acide. Archives de maladies professionnelles. 1989, 403-5. • Bertolini, J C, Hydrofluoric acid: a review of toxicity, J. Emerg. 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Schmitz-Rixen, Hydrofluoric Acid Burn of the Hand – A Rare Emergency, EJVES Extra, Volume 24, Issue 4, October 2012, Pages e19–e20 • Recommandation R442 de la CNAMTS • Schrage NF, Rihawi R, Frentz M, Reim M, Akuttherapie von Augenverätzungen, Klin Monastbl Augenheilkd 2004, 221(4), 253-261 • Spöler F, Först M, Kurz H, Frentz M, Schrage N, Dynamic analysis of chemical eye burns using high-resolution optical coherence tomography, Journal of Biomedical Optics, July/August 2007,12 (4), 041203 • Spöler F, Frentz M, Först M, Kurz H, Schrage N, Analysis of hydrofluoric acid penetration and decontamination of the eye by means of time-resolved optical coherence tomography, Burns. 2008 Jun, 34(4), 549-55 • Söderberg K, Kuusinen P, Mathieu L, Hall AH, Hexafluorine®: an improved method for emergent decontamination of ocular and dermal hydrofluoric acid splashes, Vet. Hum. Toxicol. 2002, 46, 4, 216-218 • Wang, X, Zhang, Y, Ni, L, You, C, Ye, C, Jiang, R, Liu J, Han, C, A review of treatment strategies for hydrofluoric acid burns: Current status and future prospects, Burns, 2014, doi: 10.1016/j.burns.2014.04.009 • Yardley Jones, R A, Physical and Mechanistic Organic Chemistry, 1979, CUP Archive p76-77 • Yoshimura CA, Mathieu L, Hall AH, Monteiro MGK, Moreira de Almeida D. “Seventy per Cent Hydrofluoric Acid Burns: Delayed Decontamination with Hexafluorine® and Treatment with Calcium Gluconate.” Journal of Burn Care & Research: Official Publication of the American Burn Association 32, no. 4 (August 2011): e149–154. • Zhang Y, Wang X, Ye C, Liu L, Jiang R, Ni L, Xia W, Han C The clinical effectiveness of the intravenous infusion of calcium gluconate for treatment of hydrofluoric acid burn of distal limbs. Burns. 2014 Jun,40(4):e26-30. doi: 10.1016/j.burns.2013.12.003. Epub 2014 Jan 10. • Zhang Y, Ni L, Wang X, Jiang R, Liu L, Ye C, Xia W, Han C Clinical arterial infusion of calcium gluconate: the preferred method for treating hydrofluoric acid burns of distal human limbs. Int J Occup Med Environ Health. 2014 Jan,27(1):104-13. Doi : 10.2478/s13382-014-0225-4. Epub 2014 Jan 24. ENVIRONMENT AND EQUIPMENT • Zhang Y, Wang X, Ni L, Han C. Management of a Patient With Faciocervical Burns and Inhalational Injury Due to Hydrofluoric Acid Exposure. Int J Low Extrem Wounds. 2014 May 7,13(2):155-159, • Öberg M, Sjögren B, Boman A, Johanson G Kunskapsöversikt - Spolvätskor för behandling av akut exponering för fluorvätesyra och andra starka syror och baser. Institut Karolinska, institute of occupational medicine, Stockholm, Sweden http://www.av.se/publikationer/rapporter/rap2010_06.aspx • h ttp://www.souffleur-de-verre-de-la-recherche-scientifique.org/ • h ttp://http://cap.chru-lille.fr/GP/magazines/96685 • http://www.cdc.gov/niosh/ershdb/EmergencyResponseCard_29750030.html PRODUCT DOSSIER HYDROFLUORIC ACID 43 SOLUTIONS AND PRACTICAL TOOLS FOR THE MANAGEMENT AND PREVENTION OF CHEMICAL RISKS Emergency washing for chemical splashes Management of accidental chemical product spills and material decontamination Education for safety and medical personnel for the management of chemical risks Technical and educational publications for the comprehension,management and prevention of chemical risks W NE NE W A N T I C I PAT E A N D S AV E Toxicology Laboratory & Chemical Risk Management
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