UNIT 1 Introduction Structure 1.1 Definition - Purpose - Data required for estimation 1.2 Types of estimates 1.3 Units of measurement of various items of work as per IS code 1200 Learning Objectives After studying this unit, the student will be able to • Understand the purpose for estimation • Understand the various types of estimates •Learn the various items of works as per IS code 1200 1.1 Definition - Purpose - Data required for estimation 1.1.1 Estimation Estimating is the technique of calculating or computing the various quantities and the expected expenditure to be incurred on a particular works or project. 1.1.2 Purpose of Estimating Sanction or approval of any project or work, its estimated cost is worked out and necessary funds are sanctioned by the competent authority. In case of 318 Building Construction & Maintenance Technician funds available are less than the estimated cost, the work is done in part or by reducing it or specifications are altered so that the work can be completed within available funds. 1.1.3 Data Required For Estimation (a) Drawing : The drawing is the basis from which quantities of various items for a work are calculated so fully dimensioned drawing must be prepared showing plans, different sections and other relevant details or the work. For plans, sections and elevations: 1 cm=0.5m to 1 cm = 2m and for details drawings 1cm= 1 cm to 1 cm are the scales normally used. (b) Specifications (i) General Specifications : In General Specifications the nature and class of work and the names of materials that should be used are described. This forms a general idea for the project. (ii) Details Specifications : Detailed Specifications describe every item of work in the estimate. These specify the qualities, quantities and proportions of materials, workmanship, the method of preparation and execution for different items of works in a project. Thus specification of a work serves as a guide to the supervising staff of the contractor as well as to the owner to execute the work to their satisfaction. (c) Rates : Quantities of different items of works are estimated from the drawing and these are multiplied by the rates. So, rates for different items of works are vital factors to determine the estimated cost. Normally the Engineering departments provide with the current schedule of rates per unit of work, materials, wages of labour, transport etc. In case when such rate is not found in the schedule, this is worked out by analysis. (d) Up dated mode of measurement : For standard deductions or additions are also necessary to determine the correct quantities of works. (e) Standing circulars : For taxes and insurance etc, are required to fix up rates those items which are not in the schedule of rates. 1.2 Types of Estimates 1.2.1 Detailed Estimate Quantities of all items of work are calculated from their respective dimensions on the drawings on the drawings on a measurement sheet. Multiplying these quantities by their respective rates in a separate sheet, the cost of items of work are worked out individually and then summarized, i.e., abstracted which is the detailed actual estimated cost work. All other expenses required for Paper - III Estimating & Costing 319 satisfactory completion of the project are added to the above cost to frame the total of a detailed estimate. Item No Description of item No Length Breadth Height or Depth Quantity Abstract Estimate The cost of each and every individual item of work is calculated by multiplying the quantity computed is called Abstract Estimate. Sl.No Description of item Quantity Unit Rate RS. Unit of rate Amount Rs. 1.2.2 Types of Estimates (a) Approximate Estimate (b) Plinth Area Estimate (c) Cubic Rate Estimate (a) Approximate Estimate : The other name of Approximate estimate is preliminary or rough estimate. This is made to find out an approximate cost in a short time and thus enable the responsible authority concerned to consider the financial asp.ect of the scheme for according sanction to the same. Such an estimate is prepared adopting different methods for difference types of works. During preparation of the estimate detailed surveying, design, drawings, etc, are not required. This estimate is prepared after preliminary investigation, preliminary surveying and where required sub-soil investigations and tests to determine the safe bearing capacity may be conducted. A line sketch of the project according to its requirements may be required. Rates are determined either from practical knowledge or from records for similar works. (b) Plinth Area Estimate : The Plinth area is the built up covered area measured at the floor level of the basement or of any storey of a building. Plinth area can be calculated by taking the external dimensions of the building excluding plinth offsets. Building Construction & Maintenance Technician 320 Plinth area shall be calculated including the following, (i) Area of the floor level excluding plinth offsets if any, when the building consists of columns projecting beyond cladding the plinth area shall be taken up to the external face of cladding in case of corrugated sheet cladding outer edge or corrugation shall be considered, (ii) Stair cover, (iii) Internal shaft for sanitary installations and garbage chute provided these do not exceed 2 sqm in area, (iv) Lift well including landing, (v) Machine room and (vi) Area of porch other than cantilevered. (c) Cubic Rate Estimate : The method of estimating building cost by cubic metre volume is more accurate in general, than the method of estimating cost by plinth area, because the cost of building depends not only on its plinth area but also on the volume of the building. By this method the volume or cubic content of the proposed building is worked out and multiplied by the rate per cubic volume of similar buildings in that locality, constructed recently. So the preparation of such a estimate depends on (i) Determination of total volume, in cubic metres, of the proposed building and (ii) Determination of the present rate per cubic metre of similar buildings constructed recently in that locality. 1.3 Units of measurements The units of measurements are mainly categorized for their nature, shape and size and for making payments to the contractor also. The principle of units of measurements normally consists the following: (a) Single units work like doors, windows, trusses etc., are expressed in numbers (b) Works consists linear measurements involve length like fencing hand rail, bands of specified width etc., are expressed in running meter. (c) Works consists surface area measurements involve area like plastering, whitewashing etc., area expressed in square meters (m2) Paper - III Estimating & Costing 321 (d) Works consists cubical contents which involve volume like earthwork, cement concrete, masonry etc., expressed in cubic metres (m3). S. No Description of work Unit 1 Earth work excavation 2 Concreting for foundations 1cum 3 R.R/ Brick masonry fir foundations, basement and superstructure 1cum 4 Filling in basement with sand 1cum 5 Steel reinforcement in R.C.C. 1 KN 6 R.C.C. for beams, slabs, lintels 1cum 7 Plastering, whitewashing, flooring, painting 10 Sq. m 8 Weather proof course 1 Sq. m 9 A.C. sheet tiled roofing 1 Sq. m 10 R.C. sunshade 1 RM 11 D.P.C. 1 RM 12 Rain water pipe /Drain pipe 1 RM 13 Steel/Wooden trusses 1 No. 14 Door, Windows, Ventilators 1 No. 10 cum Short Answer Type Questions 1. What is estimating ? 2. What is the purpose of estimating ? 3. What are the methods of estimating? 4. Write the units of the following; (a) Brick work (b) Plasting (c) Flooring (d) Masonry Long Answer Type Questions 1. Explain the methods of Estimate? 2. Explain the types of Estimate in detail ? Building Construction & Maintenance Technician 328 UNIT 2 Methods of Building Estimates Structure 2.1 Preparation of detailed estimates of building Learning Objectives After studying this unit, the student will be able to • Learn how to prepare the detailed estimates for buildings 2.1 Preparation of detailed estimates of building 2.1.1 Building Estimating Methods The quantities like earthwork, foundation, concrete and brickwork plinth and superstructure, etc can be worked out by the following two methods’ 1. Long wall – Short wall method 2. Centre line method Long Wall – Short Wall Method : In this method, the wall along the length of room is considered to be long wall while the wall perpendicular to long was is said to be short wall. To get the length to long wall or short wall, calculate first the centre line lengths of individual walls. Then the length of long wall, (out to out) may be calculated after adding half breadth at each end to its centre line length. Paper - III Estimating & Costing 329 Thus the length of short wall measured in to in and may be found by deducting half breadth from its centre length at each end. These lengths are multiplied by breadth and depths to get quantities. Centre Line Method : This method is suitable for walls of similar cross sections. Here the total centre loine length is multiplied by breadth and depth of respective item to get the total quantity at time. When cross walls or partitions or verandah walls join with main wall, the centre line length gets reduced by half of breadth for each junction. Such junction or joints are studied carefully while calculating total centre line length. 2.1.2 Measurement of Building The rules for measurement of each item are invariably described in IS1200. However some of the general rules are listed below. 1. Measurement shall be made for finished item of work and description of each item shall included materials, transport, labour, fabrication, tools and plant and all types of overheads for finishing the work in required shape, size and specification. 2. In booking, the order shall be in sequence of length, breadth and height or thickness. 3. All works shall be measured subject to the following tolerances. (i) Linear measurement shall be meaured to the nearest 0.01m (ii) Areas shall be measured to the nearest 0.01 Sq.m (iii) Cubic contents shall be worked-out to the nearest 0.01 cum. 4. Same type of work under differenct conditions and natures shall be measured separately under separate items. 5. The bill of quantities shall fully describe the materials, proportions, workmanship and accurately represent the work to be executed. 6. In case of Masonry (stone or brick) or structural concrete, the categories shall be measured separately and the heights shall be described. (a) From foundation to plinth level (b) From plinth level to first floor level (c) From first floor to second floor level and so on. Building Construction & Maintenance Technician 330 Example : Estimate the quantities of single room building by using the following methods shown in Fig.1 (a) Longwall – Short wall method , (b) Centrelinemethod Fig 2.1 Paper - III Estimating & Costing Long wall – Short wall Method 331 332 Centre Line Method Building Construction & Maintenance Technician Paper - III Estimating & Costing 333 2.1a - Estimate of Single Room Building Description of items 2. Nos 3. Earth work excavation and depositing on banks with an initial lead and lift in all soil, like loomy, red earth mixed with boulders, black cotton soil etc., complete. Measurements L 4. B 5. D 6. Area or Contents 7. 1x1 16.06 0.80 0.75 9.64 cum 1x1 16.06 0.80 0.15 1.92 cum For footing 1x1 16.06 0.60 0.45 4.33 cum For basement 1x1 16.06 0.45 0.45 3.25 cum For steps 1x1 1.00 0.25 0.25 0.06 cum Around the building Cement Concrete (1: 5 : 10) bed using 40 mm, size H.T. Metal from approved quarry including cost and conveyance of all materials to site of work and labour charges etc., complete. Around the building R.R.Masonry in CM (1 : 8) including cost and conveyance of all materials to site of work and labour charges etc., completely around the building. 7.64 cum Refilling foundation trench with excavated soil including labor charges etc., complete. Qty. for earthwork for alround the building Qty. for C.C (1: 5 : 10 ) for alround the building Qty. for R.R. Masonry for foundation 9.64 -1.81 -6.26 1.57 cum 334 Building Construction & Maintenance Technician Filling basement with excavated soils including labour charges etc., complete 1x1 4.33 2.80 0.45 5.46 cum 1x1 16.06 0.45 0.12 0.87 cum R.C.C.(1 : 2 : 4 ) using 20 mm. HBG metal including cost and conveyance of all materials and labour charges etc., complete for plinth beam. Around the building Suppling, cutting, bending, and fixing 8mm. steel for rods and 6 mm.steel for stirrups for plinth beam. Long wall 8 mm. 2x4 5.18 41.44 Short wall 8 mm. 2x4 3.65 29.00 Stirrups 6 mm. 1x50 1.00 50.00 Steel 8 mm.=70.44 m * 0.39 Kg./R.M 27.55 kgs. Steel 6 mm.=50.00 m * 0.22 Kg./R.M 11.00 kgs. 0.45 kgs 39.00 kgs Wastage Filling with sand including watering, 1x1 4.33 tampering etc., for plinth level. 2.80 0.12 1.45 cum 1x1 16.06 0.20 0.60 8.35 cum Doors 1x1 1.00 0.20 2.00 -0.40 cum Windows 1x2 0.60 0.20 0.75 -0.18 cum Lintels over doors 1x1 1.30 0.20 0.05 -0.013 cum Lintels over window 1x2 0.91 0.20 0.05 -0.020 cum Lafts 1x1 3.45 0.20 0.05 -0.035 cum Solid cement block masonry in CM (1 : 6) using cement blocks including cost and conveyance of all materials to site of work and labour charges and curing etc., Around the building Deductions 7.62 cum Paper - III Estimating & Costing 335 120 mm TH R.C Slab 2.60 m 0.3 m Sand Filling 0.20 mm Cement Solid Block masonry Cuddapah Slab flooring 0.20 mm th Plinth beam R.R. Masonry 150 m m TH C.C (1:5:10) Bed Sand Filling Hall 3.05 x 4.58 m D = 1.00 x 2.00 M W = 1.00 x 1.20 M PLAN Building Construction & Maintenance Technician 336 2c. Estimation of Two Room Building Description of items 2. Earth work excavation and depositing on banks with an initial lead and lift in all soil, like loomy, red earth mixed with boulders, black cotton soil etc., complete. Measurements Nos 3. L B D 4. 5. 6. Area or Contents 7. 14.22 cum Around the building 1x1 31.60 m 0.60 m 0.75 m 1x1 4.40m Cross wall 0.60 m 0.75 m 1.98 cum 16.30 cum Sand Filling in foundation trench including cost and conveyance of all materials and labor charges etc., complete. 2.34 cum Around the building 1x1 31.60 m 0.60 m 0.15 m Cross wall 1x1 4.40 m 0.60 m 0.15 m 0.396 cum 2.73 cum Cement Concrete (1: 5 : 10) bed using 40 mm, size H.T. Metal from approved quarry including cost and conveyance of all materials to site of work and labour charges etc., complete. 2.34 cum Around the building 1x1 31.60 m 0.60 m 0.15 m 1x1 4.40 m Cross Wall R.R.Masonry in CM (1 : 8) including cost and conveyance of all materials to site of work and labour charges etc., completely around the building. 0.60 m 0.15 m 0.396 cum 2.73 cum Paper - III Estimating & Costing 337 338 Building Construction & Maintenance Technician Paper - III Estimating & Costing 339 0.30 mm Height Solid Block Masonry 120 mm TH R.C Slab 200 mm TH Solid Block Masonry Cuddapah Slab Flooring 350 mm TH Basement in R.R. Masonry & M (1:8) 160 m TH C.C Bed 150 mm TH SAND Fill 0.60 m WIDE 0.70 m Building Construction & Maintenance Technician 340 2.1(d) Estimate of Two Room Building Esitmate the following quantities from the given drawing below. (a) Earth work excavation (b) C.C Bed (1:5:10) (c) R.R Masonry in C.M (1:8) (d) Brick Masonry in C.M (1:8) T.C.L for Brick Work = 2 (8.70 + 4.35) + 4.35 - 2 x 1/2 x 0.25 = (30.45 - 0.35) = 30.10 m Plan at Super Structure Level Paper - III Estimating & Costing 341 342 Building Construction & Maintenance Technician (a)Estimation of Single Bed Room Building Fig 2.2 Social elevation at ABBC Paper - III Estimating & Costing 343 Fig 2.3 Line plan of a building Measurement details and bill of quantities of various items of work of example 344 Building Construction & Maintenance Technician Paper - III Estimating & Costing 345 346 Building Construction & Maintenance Technician Paper - III Estimating & Costing 347 2.1 F Estimation of Double Bed Room Residential building 348 Building Construction & Maintenance Technician Paper - III Estimating & Costing 349 350 Building Construction & Maintenance Technician 2.1 G Estimation of Basement Steps (Two Way) Paper - III Estimating & Costing 351 352 Building Construction & Maintenance Technician 2.1G 2 - Estimation of Stair Case (Three Way) Paper - III Estimating & Costing 353 Estimation of basement steps (Three way steps) Long Answer Type Questions 1. Prepare an estimate for single room building using the Centre Line Method ? 2. Prepare an estimate for two room building by using any method? 3. Prepare an estimate for single bed room building by using Longwall – Short wall method? Building Construction & Maintenance Technician 354 UNIT 3 Analysis of Rates Structure 31. Definition - Data required 3.2 Factors effecting Rate Analysis 3.3 Cost of material at source and at asite 3.4 Standard Schedule of Rates (SSR) of different materials 3.5 Types of Labour - Wages as per SSR 3.6 Lead and lift - Preparation of lead statement 3.7 Preparation of unit rates for finished items of work 3.8 Methods of calculating quantities of ingredients of varous proportions 3.1 Definition - Data Required Rate analysis is the study of principal role played by various constituents, elements of construction such as equipments, cost of labor, number of equipments etc. Rate of an item = Cost of material (A) + Cost of Labor (B) + Cost of scaffolding (C)+ Cost of water charges (D) + Cost of sundries (E)* Sundries mean cost of all small items which cannot be accounted separately. In order to determine the rate of a particular item, the factors affecting the rate of that item are studied carefully and then finally a rate is decided for that Paper - III Estimating & Costing 355 item. This process of determining the rates of an item is termed as analysis of rates or rate analysis. The rate of particular item of work depends on the following 1. Specifications of works and material about their quality, proportion and constructional operation method. 2. Quantity of materials and their costs. 3. Cost of labours and their wages. 4. Location of site of work and the distances from source and conveyance charges. 5. Overhead and establishment charges 6. Profit 3.2 Factors affecting Rate Analysis • Locality and situation. • Size and extent of work. • Nature of project. • Height/Level of work at which it is being executed. • Environmental and climatic conditions. 3.3 Cost of material at source and at site The costs of materials are taken as delivered at site inclusive of the transport local taxes and other charges. Purpose of Analysis of rates 1. To work out the actual cost of per unit of the items. 2. To work out the economical use of materials and processes in completing the particulars item. 3. To work out the cost of extra items which are not provided in the contract bond, but are to be done as per the directions of the department. 4. To revise the schedule of rates due to increase in the cost of material and labour or due to change in technique. Building Construction & Maintenance Technician 356 Description of material Conveyance Lead in K.M Initial Cost Charges Total Amount Sand for motor 50 470/- 9.30/km 935.00 Sand for concrete 50 375/- 9.30/km 840.00 Sand for filling 20 288/- 9.30/km 474.00 Rough Stone 30 293/- 11.20/km 629.00 40 mm HBG 20 588/- 11.20/km 812.00 20 mm HBG 20 1024/- 11.20/km 629.00 12mm HBG 20 1076 11.20/km 1248.00 6 mm HBG 20 788/- 11.20/km 1300.00 Cement Local 5100/ Tonne —- 4800.00 Steel Local 48000/ Tonne —- 1012.00 17.80/km 812.00 Bricks 20 3412 *The lead & lift charges inclusive of 14% contractors profit Table showing the cost of material at source and at site 3.4 Standard Schedule of Rates (SSR) of Different materials Unit S.Rate for 2012-13 Coarse aggregate 10-4.75mm (including seigniorage charges) Cum 788 Coarse aggregate 20-10mm (including seigniorage charges) Cum 1076 Coarse aggregate 40 - 20mm (including seigniorage charges) Cum 1024 Coarse aggregate 80-40mm (including seigniorage charges) Cum 588 S.No Description of Material 1. 2. 3. 4. Paper - III Estimating & Costing 5. (a)Fine aggregate / sand (unscreened) for concrete items and filter items (including seigniorage charges) 357 Cum 375 Cum 288 Fine aggregate / sand (screened) for mortar, plastering items and sand blasting items (including seigniorage charges) Cum 490 7. G.I pipe 100 mm dia B Class Rm 650 8. G.I pipe 15 mm dia A Class Rm 95 9. G.I pipe 25 mm dia A Class Rm 145 10. G.I pipe 40 mm dia B Class Rm 265 11. G.I pipe 50 mm dia A Class Rm 290 12. G.I pipe 80 mm dia B Class Rm 450 13. G.I bolts / nuts and washers Kg 97 14. G.I Sheet (Plain) Tonne 15. M.S Bolts / Nuts / Washers Kg 76 16. PVC Sealing Strip Rm 39 17. PVC water stopper 310 mm wide Rm 435 18. PVC Pipe of 100 mm dia Rm 157 19. Reinforcement steel (including loading charges) ( HYSD / TMT)Note: As per monthly rate fixed by sub-committee Tonne 20. Rough stone 20x20x75cms (including seigniorage charges) Each 21 21. Stone chips (at dump yard / spoil) (including seigniorage charges and loading charges) Cum 195 Cum 337 (b) Sand for filling ((including seigniorage charges) 6. 22. Stone chips (at quarry) (including seigniorage charges and loading charges 57,375 48000 Rate for 6/2012) Building Construction & Maintenance Technician 358 Structural steel angle by channel / beam / bars (including loading charges)Note: as per monthly rate fixed by sub-committee To n ne Structural steel plate by flats (including loading charges)Note: as per monthly rate fixed by subcommittee Tonne 25. Synthetic enamel Paint first quantity Ltr 26. Through stones 20x20x30 to 45 cms long (including seigniorage charges and loading charges) Each 21 Through stones 25x25x45 to 60 cms long (including seigniorage charges and loading charges) Each 35 Cum 178 Un-coursed rubble stones (at Quarry) (including seigniorage charges and loading charges) Cum 293 Water Proofing compound KG 66 23. 24. 27. 28. 29. 30. Un-coursed rubble stones (at dump yard / spoil) (including seigniorage charges and loading charges) 48,500 Rate for 6/2012 46,000 Rate for 6/2012 216 3.5 Types of Labour The labour can be classified in to 1. Skilled – 1st class 2. Skilled – 2d Class 3. Unskilled The labour charges can be obtained from the standard schedule of rates 30% of the skilled labour provided in the data may be taken as Ist class, remaining 70% as II class. The rates of materials for Government works are fixed by the superintendent Engineer for his circle every year and approved by the Board of Chief Engineers. These rates are incorporated in the standard schedule of rates. Paper - III Estimating & Costing 359 Building Construction & Maintenance Technician 360 Fig. 4.1 Paper - III Estimating & Costing 361 362 Building Construction & Maintenance Technician Paper - III Estimating & Costing 363 3.6 Lead and Lift - Preparation of Lead Statement Lead : Lead is the average horizontal distance between the center of excavation to the center of deposition. Lift : Lift is the average height through which the earth has to be lifted from source to the place of spreading or heaping. 3.6.1 Preparation of Lead Statement 364 3.6.2 Data - Cement Mortar Building Construction & Maintenance Technician Paper - III Estimating & Costing 365 3.7 Preparation of Unit Rates for finished items of work using standard data & SSR 366 Building Construction & Maintenance Technician Paper - III Estimating & Costing 367 368 Building Construction & Maintenance Technician Paper - III Estimating & Costing 369 370 Building Construction & Maintenance Technician Paper - III Estimating & Costing 371 3.8 Methods calculating quantities of ingredients of various proportions of cement concrete A: Analyse Cement Concrete (1:2:4) with graded stone chips from 20 mm down to 6 mm from RC works excluding shuttering and reinforcement – 1m3. 372 Building Construction & Maintenance Technician B:Prepare the data of CC for foundations (1:4:8) using 40mm HBG – 1 cu.ml Paper - III Estimating & Costing 373 C:Analyse Cement Concrete (1:5:10) using 40mm HBG metal from approval quarry for foundation laid in layers not more than 15cms thick well compacted Building Construction & Maintenance Technician 374 Short Answer Type Questions 1. What is analysis of rates? 2. Write the rates of following materials as per SSR ? (a) Bricks (b) Sand (c) Cement (g) Coarse aggregate 3. What is full form of SSR? 4. Write the types of labour? 5. What is Lead and Lift ? Long Answer Type Questions 1. Analyse the quantities of brick work with C.M (1:6)? 2. Write the rates of the following; (a) Mason Class – I (b) Man Mazdoor (c) Bhisti UNIT 4 Estimation of open Drains and Roads Structure 4.1 Estimation of open drain in rural area 4.2 Estimation of earthwork by trapeziodal rural 4.3 Estimation of earthwork by prismoidal method 4.4 Estimation of roads (abstract estimates) 4.1 Estimation of Open Drain in rural area Estimate the construction of surface drain for length of 3meters. The figure below shows cross section of surface drain . 150 100 90 100 150 150 300 524 All dimensions are in mm Fig. 4.1 376 Building Construction & Maintenance Technician Paper - III Estimating & Costing 377 Leads Lead is the average horizontal distance between the centre the excavation to the centre of deposition and not necessarily the route actually taken. Lift It is the average height through which the earth has to be lifted from source to the place of spreading or heaping. Fig. 4.2 Calculation of Earth Work It is not always to lay the roads on fairly level ground. And they may pass through undulating grounds, hills, the rivers etc. The formation of road shall follow the natural slope of gro7und to achieve the economy. In other words the earth work is greatly reduced. The average depth at each cross section either in failing or in cutting is determined from L.S and C.S of ground. For which levels have already been taken for this purpose. Fig 4.3 Building Construction & Maintenance Technician 378 Volume = Area of C/S x Length = (bd+2x ½ x nd x d) L = (bd + nd2) L 4.2 Estimation of earthwork by Trapeziodal rural This method is also called as average cross sectional area method. The average sectional area is to be found by two end sections. Let A1 and A2 be two end sections. Am = Mean area of end cross section. Am = A1 + A2 2 Where A1 = bd1 + nd12 A2 = bd2 + nd22 Sections Depth ‘d’ Area of Area of Total Sec Mean Quantity = L Length or (bd + nd2) Central ends nd2 tional area sectional between chainage portion bd+nd2 area Am sections L Em Cutting bd bank ment Volume of earth work (V) = L x Am The volume of earth work for series of embankments are computed from table 4.2. 4.2.1 Tapezoidal Formula for a series of Cross-Sectional Areas at Equal Intervals: Let A1 + A2 + A3 ———— An be the cross sectional areas along L.S. of Road. Paper - III Estimating & Costing 379 ‘ L’ be the distance between two cross sections. Then, V=L A1 + An + A2 + A3 ———— An-1 2 OR V = L/2 (A1 + An ) + 2 (A2 + A3 + A4———— An-1 = Length [ Sum of first and last areas plus two time the remaining areas] 2 4.3 Prismoidal Formula Method In this, the earth work is given by that the sum of end sections and four times the mean sectional area together multiplie by one sixth of length between end sections Mathematically, V = L/6 (A1 + A2 + 4Am) Where Am= A1 + A2 2 A1 = bd1 + nd12 A2 = bd2 + nd22 4.3.1 Prismoidal Formula for a series of Cross-Sectional Areas at Equal Intervals This method is adopted when there is odd number of cross sections. Volume of earth (V) = L/3 (A1 + An ) + 4 (A2 + A4 + A6+—— An-1) + 2 (A3 + A5 +—— An-2) = Length [ Sum of first and last areas +4 times even areas + 2 times odd areas] 2 Example 1 : Find the volume of work in an embank of length 15.0m, top width 7.0m and depth 3.5m. The side slopes are 1 ½ : 1 Top Width ‘b’ = 7.0 m Depth d = 3.50 m Building Construction & Maintenance Technician 380 Side Slopes =1½:1 Bottom width = (b + 2nd) = [7.0+2x 1 ½ x 3.5] = 17.5 m. Volume of earh work = (bd + nd2) L = (7 x 3.5 + 1.5 x 3.5)2 x 15 = (24.5 + 18.375 ) 15 = 643.125 m3 (or) V = ½ (7.0 +17.50) 3.5 x 15.0 = 643.125 m3 Example 2 : Find volume of earth work in a canal of depth 2.50 m and bottom width 1.50 m for a length 50 m. The side slopes are 1 : 1 Bottom width of canal = 1.50m Top wisdth of canal = b + 2nd = 1.5 + 2 x 1x 2.5 = 6.50m Depth = 2.50m Paper - III Estimating & Costing 381 Volume of earthwork (V) = (bd + nd2) L = (1.5 x 2.5 + 1 x 2.52) 50 = 500.0 m3 (or) V = ½ (1.5 + 6.50) x 2.5 x 50 = 500.0 m3 Example 3 : The depths at two ends of an embankment of road of length 80.0 m are 2.5 m and 3.40 m. The formation width and side slopes are 12.0 m and 2 : 1 respectively. Estimate the quantity of earth work by (a) Prismodial formula Volume of earth work (V) by Prismodial formula A1 = 42.50 m2 A2 = 63.92 m2 Am = 52.805 (for mid section depth 2.95m) Using prismoidal rule V = L/6 (A1 + 4 Am + A2] = 80/6 ( 40.5+4x52.805+63.92) = 4208.53 m3 Example 4 : The formation width of a road embankment is 10.0m . The side slopes are 2:1. The depths along the centre line of road at 50.0 m intervals are 1.20, 1.10, 1.40, 1.20, 0.90, 1.5 and 1.0 Calcualte the quantity of earth work by (a) Trapezodial rule and (b) Prismoidal rule (a) Volume of earthwork (v) by Trapezoidal formula sectional areas at 50m, intervals A1 = bd1 + nd12 = 10 x 1.20 + 2 x (1.20) = 14.88 m2 Building Construction & Maintenance Technician 382 A2 = 10 x 1.10 + 2 (1.10)2 = 13.42 m2 A3 = 10 x 1.40 + 2 x (1.40)2 = 17.92 m2 A4 = 14.88 m2 A5 = 10 x 0.90 + 2 x (0.90)2 = 17.92 m2 A6 = 10 x 1.5 + 2 (1.5)2 = 19.50 m2 A7 = 10 x 1.0 + 2 x (1.0)2 = 12.0 m2 Then, using Trapezoidal rule V = L/2 (A1 + A7 +2 (A2 + A3 + A4 +A5 +A6)] = 50/2 [14.88+12.0+2(13.42+17.92+14.88+10.62+19.50] = 4489.0 m3 (c) Volume of earth work by prismodial Rule. V = L/3 (A1 + A7 +4 (A2 + A4 + A6) +2 (A3 +A5)] = 50/2 (14.88 +12.0+4(13.42+14.88+19.5) + 2(17.92+10.62)] = 4586.0 m3 Example 5 : The area within contour lines at the site of a reservoir and the face of proposed dam are as follows. Contour in metres Area in Sqm 350 370.0 352 12350.0 354 74500.0 356 1,50,000.0 358 2,75,000.0 360 4,21,000.0 362 4,70,900.0 364 5,95,050.0 366 6,40,700.0 Paper - III Estimating & Costing 383 Taking 350.0 as the bottom level of the reservoir and 366 as the maximum water level of reservoir find the volume of water in cubic metres by using (a) Trapezoidal formula and (b) Prismoidal formula Solution Given data Contour interval (h) = 2.0m A1 = 370 m2 A2 = 12350 m2 A3 = 74500 m2 A4 = 150000 m2 A5 = 275500 m2 A6 = 4,21,000 m2 A7 = 4,70,900 m2 A8 = 595050 m2 A7 = 6,40,700 m2 (a) Volume of water by Trapezodial rule V = h/2 (A1 + A9 +2 (A2 + A3 + A4 +A5 +A6+A7 +A8)] =2.0/2[370 + 640700 + 2 (12350 + 74500 + 1500000 + 275500 + 421000 + 470900+595050+640700)] = 4639670.0 m3 (b) Volume of water by prismoidal rule. V = h/3 (A1 + A9 +4 (A2 + A4 + A6+A8) + 2 (A3 + A5 + A7) ] = 2.0/3[370+640700+ 4(12350+150000+421000+595050) +2(74500+275500+470900)] = 46,64,313.33 m3 Building Construction & Maintenance Technician 384 Example 6 : The ground levels along the ridge of proposed canal are as shown below. The bed of the canal is 4.0 m wide and sloped at 1 in 100 in longitudinal direction. The side slopes are 1 ½ : 1. Determine the volume of earth work in cutting by (a) Trapezoidal method and (b) Prismoidal method Also find the area for canal lining. Ground level, Bed level and Depth of cutting are in metres. The cross sectional areas at 25.0 m intervals are A1 = bd1 + nd12 = 4 x 2 + 1.5 x 22 = 14.0 m2 A2 = 4 x 2.4 + 1.5 x 2.42 = 18.24 m2 A3 = 4 x 2.2 + 1.5 x 2.22 = 16.06 m2 A4 = 4 x 2.5 + 1.5 x 2.52 = 19.375 m2 A5 = 4 x 2.95 + 1.5 x 2.952 = 24.853 m2 A6 = 4 x3.1 + 1.5 x 3.12 = 26.815 m2 A7 = 4 x3.5 + 1.5 x 3.52 = 32.375 m2 (a) Volume of earth work in cutting by Trapezoidal formula V = L/2 (A1 + A7 +2 (A2 + A3 + A4 +A5 +A6)] = 25/2 [14.0+32.375+2(18.24+16.06+19.375+24.852+26.815)] = 3213.26 m3 (b) Volume of earthwork (V) in cutting by prismoidal formula V = L/3 (A1 + A7 +4 (A2 + A4 + A6) +2 (A3 +A5)] = 25/3[14.0+32.375+4(18.24+19.375+26.815)+2(16.06+24.853)] = 3216.0 m3 Sloped area for canal lining (least C/S) = 2 x d n2 + 1 x L = 2 x 2 1.52+1 x 150 = 1081.66 m2 Paper - III Estimating & Costing 385 Example 7 : The area enclosed by contour has lines of boil heap are as follows Contour in metres Area in Sqm 200 1.0 190 4.0 198 15.0 197 47.0 196 120.0 195 180.0 194 260.0 193 340.0 192 430.0 Taking 192.0 as the general ground level and 200 level as the crest point of heap find the volume of earth work by using (a) Trapezoidal rule (b) Prismoidal rule Solution: Data given: Contour interval (h) = 1.0m A1 = 1.0 m2 A2 = 4.00 m2 A3 = 15.0 m2 A4 = 47.0 m2 A5 =120.0 m2 A6 =180.0 m2 A7 = 260.00 m2 Building Construction & Maintenance Technician 386 A8 = 340.0 m2 A7 =430.0 m2 (a) Volume of earth work by Trapezodial rule V = h/2 (A1 + A9 +2 (A2+ A3 + A4 +A5 +A6+A7 +A8)] = 1.0/2 [1+430.0+2(4+15+47+120+180+260+340))] = 1181.5 m3 (b) Volume of eathwork by prismoidal rule. V = h/3 (A1 + A9 +4 (A2+ A4 + A6+A8) + 2 (A3 + A5 + A7) ] = 1.0/3[(1+430+4(4+47+180+340) + 2(15+120+260)] =1168.33 m3 4.4 Estimation of Roads Cement Concrete Roads : The cement concrete roads can be constructed by the following methods : (i) Premixed Concrete Roads : These roads are constructed by mixing cement, sand and aggregates in the ratio of 1:2:4 with required quantity of water in the concrete mixers. The mixed concrete is laid over the base of W.B.M in the designed thickness depending on the density of the traffic. (ii) In these roads, the road metal is laid on the prepared bed of subgrade or W.B.M base and rolled to the desired thickness. Over this rolled surface thin cement mortar or cement slurry is spread and the surfaces is finished. After laying the cement mortar, the road is cured for atleast 10-15 days. Fig. 4.4 Paper - III Estimating & Costing 387 Water Bound Macadam RSuch types of roads are being constructed since very olden days. The W.B.M road is used as village road or as base for bituminous roads. In most of the road projects water bound macadam road is constructed in the first phase. When more founds are made available the surfacing with premix carpet, bituminous macadam or cement concreting is done. Fig. 4.5 Short Answer Type Questions 1. What is meant by drain ? 2. Write the Trapezoidal Rule for calculating earth work? 3. Write the Prismoidal Rule for calculating earth work? 4. Write about the types of roads ? 5. What is C.C. Road ? Long Answer Type Questions 1. Prepare an estimate for WBM Road. Assume data? 2. Prepare an estimate for CC Road. Assume data? UNIT 5 Estimation of Public health Engineering works Structure 5.1 Preparation of detailed estimates of septic tank 5.2 Estimation of quantity of sanitary pipes and pipe specials and fittings Learning Objectives After studying this unit, the student will be able to •Know how to prepare the detailed estimates for septic tank • Learn how to prepare estimation of quantity of sanitary pipes • Learn how to prepare estimation of quantity of pipe specials and fitting for building 2.1 Septic Tank The Plan and Sectional elevation of a house hold setic tank for 20 useres prepare detailed estamate two construct the tank. as shown in the figure. 100 mm dia Ventilation Pipe 45 cm Manhole Cover Inspection Chamber 10cmx10cm Vent hole 8 cm 10 cm x 10 cm Vent hole 10 cm 2.25 m 20 mm cement plaster (1:2) 18 cm 83 cm. Thick live conc. Section on A-B 10 cm 45 CM dia Man hole Cover Plan Fig. 5.1 Plan and Sectional Elevation of Septic Tank 100 mm 324 Building Construction & Maintenance Technician Paper - III Estimating & Costing 325 Building Construction & Maintenance Technician 326 Traditional Size for house hold Septic Tanks Size of the Tank No. of Users L. m B. m H. m Cubical content cu m 10 1.08 0.60 0.95 1.03 20 2.30 0.60 1.30 1.79 30 2.80 0.60 1.40 2.35 50 3.40 0.70 1.60 3.81 100 4.30 0.75 1.95 6.29 H - Liquid depth. Consider 45 cm free board 5.2 Estimation of Quantity of Sanitary Pipes and pipes & Fittings The Material used in the construction of pipes required in house drainage. In house drainage works stone wear, asbestos cement, lead and iron pipes are used for jointing laying and fixing of soil waste, rain water and vent pipes of various types of fittings are required. Fig. 5.2 Construction of pipes required in house drainage Paper - III Estimating & Costing 327 Fitments For Male personnel For Female Personnel Water closets 1 for every 25 persons. 1 for every 15 persons. Ablution taps 1 in each W.C. 1 in each W.C Drinking fountain 1 For every 100 persons. 1 For every 100 persons. Urinals Nil up to 6 persons. Same as for male personnel 1 for 7-20 persons. Same as for male personnel 2 for 21-45 persons. Same as for male personnel 3 for 46-70 persons. Same as for male personnel 4 for 71-100 persons. Same as for male personnel From 101 to 200 persons. Same as for male personnel add @2.5% 1 for over 200 person and @3% Same as for male personnel Wash basins 1 for every 25 persons Same as males. Baths. Perferably 1 on each floor Same as males Cleaner’s Sinks 1 per floor Same as males Rain Water Pipe 13 13 Inspection chambers 13 13 Short Answer Type Questions 1. Mention the sanitary fittings. 2. Write the types of joints in plumbing work. 3. Write the parts of Septic Tank. Long Answer Type Questions 1. Prepare an estimate of Septic Tank for the following; (a) Earth work (b) C.C (c) Brick Work (d) R.C.C Slab
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