PARTS LIST AIR DISC BRAKES LIT NO: L1063 DATE: January 2015 REVISION: C TABLE OF CONTENTS AIR DISC BRAKE KIT – HENDRICKSON MAXX™22T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 AIR DISC BRAKE KIT – WABCO PAN22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 CLAMP ON DUST SHIELD KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 AIR DISC BRAKE KIT – KNORR BENDIX ADB22X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7 AIR DISC BRAKE KIT – HALDEX DB22LT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9 AIR DISC BRAKE KIT – HALDEX DB22LD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 11 CALIPERS WITH MOUNTING FASTENERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 AIR DISC BRAKE CALIPER ATTACHMENT HARDWARE KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 AIR CHAMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ROTORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 AIR DISC BRAKE ROTOR TO HUB ATTACHMENT HARDWARE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 AIR DISC BRAKES PARTS LIST AIR DISC BRAKE KIT – HENDRICKSON MAXX™ 22T 4 3 1 2 7 14 13 12 11 9 6 5 13 12 8 10 9 View 1 Hendrickson MAXX 22T Parts Detail 2 L1063 Rev C AIR DISC BRAKES PARTS LIST PARTS DETAIL – HENDRICKSON MAXX™22T (See View 1 for Image) ITEM DESCRIPTION 1 Brake Pad 2 Pad Hold Down Spring 3 Down Holder Bracket 4Screw 5Plug 6Sealing 7Sealing 8 Metal Cap 9Screw 10 Sliding Bolt 11 Sliding Bolt 12Bush 13Sealing 14 Pressure Plate L/ R AIR DISC BRAKE COMPONENTS – HENDRICKSON MAXX 22T (See View 1 for Image) Part no.descriptioncontainswill service 4 Pads, 2 Springs, 2 Holder Brackets, One Kit Per Axle S-35303-1 Brake Pad Kit 2 Screws, 2 Plugs S-32676-3 Replacement Gasket Kit 1 Plug, 1 Inner Sealing, 1 Outer Sealing One Kit Per Wheel-End S-35303-4 Replacement Guide Bolt Kit 1 Plug, 1 Inner Sealing, 1 Outer Sealing One Kit Per Wheel-End S-35303-9 Pressure Plate Kit 2 Pressure Plates, Left and Right One Kit Per Axle S-35303-7 Caliper / Carrier Assembly, LH 1 Caliper - LH One Kit Per Wheel-End S-35303-8 Caliper / Carrier Assembly, RH 2 Caliper - RH One Kit Per Wheel-End S-32676-5 Basic Tool Kit 1 Basic Tool N/A S-35303-6 MAXX 22T Tool Kit 1 Tool for MAXX22T N/A BOLT-ON DUST SHIELD KIT AXLE DIAMETER Part nUMBER QUANTITY PER AXLE NOTES 415MM AIR DISC BRAKE 5.75" LDA™ Large-Diameter L1063 Rev C Axle S-35720-1 2 Includes (1) dust shield S-35720-4415 2 Includes (1) dust shield and hardware S-35766-415 2 Includes (1) hardware 3 AIR DISC BRAKES PARTS LIST AIR DISC BRAKE KIT – WABCO PAN22 3 4 2 2 16 1 8 9 11 13 7 14 6 5 17 8 9 10 12 15 View 2 Wabco Pan22 Parts Detail 4 L1063 Rev C AIR DISC BRAKES PARTS LIST PARTS DETAIL – WABCO PAN22 (See View 2 for Image) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION Brake Pad Pad Hold Down Spring Hexagon Bolt Down Holder Bar Plug Sealing Boot Sealing Bushing Bolt Bolt Cylinder Head Screw Cylinder Head Screw Cover Cover Wear Indicator Caliper / Carrier Assembly AIR DISC BRAKE COMPONENTS – WABCO PAN22 (See View 2 for Image) Part no.descriptioncontainswill service 4 Pads, 6 Springs, 2 Bolts, 2 Holder Bars, One Kit Per Axle S-32676-1 Replacement Brake Pad Kit 2 Plugs S-32676-3 Replacement Gasket Kit 1 Plug, 1 Sealing, 1 Boot One Kit Per Wheel-End 1 Plug, 1 Boot, 2 Sealings, 6 Bushings, One Kit Per Wheel-End S-32676-4 Replacement Guide Bolt Kit 2 Bolts, 2 Screws, 2 Covers S-32676-5 Basic Tool Kit 1 Basic Tool N/A S-32676-6 PAN22-1 Tool Kit 1 Tool for PAN22-1 N/A S-32676-7 Caliper / Carrier Assembly, LH 1 Caliper - LH, 1 Carrier One Kit Per Wheel-End S-32676-8 Caliper / Carrier Assembly, RH 1 Caliper - RH, 1 Carrier One Kit Per Wheel-End S-33648-2 Caliper / Carrier Assembly, LH 1 Caliper, 1 Carrier and Mounting Hardware One Kit Per Wheel-End S-33648-3 Caliper / Carrier Assembly, RH 1 Caliper, 1 Carrier and Mounting Hardware One Kit Per Wheel-End CLAMP ON DUST SHIELD KIT AXLE DIAMETER Part nUMBER QUANTITY PER AXLE NOTES 430MM AIR DISC BRAKE 5" Axle S-28570-4350 2 Includes (1) dust shield and band clamp 5.75" LDA Large-Diameter Axle S-28570-4357 2 Includes (1) dust shield and band clamp L1063 Rev C 5 AIR DISC BRAKES PARTS LIST AIR DISC BRAKE KIT – KNORR BENDIX ADB22X 3 4 Spring Brake (Ref.) 6 5 2 2 Spring Brake Brake Chamber Nut (Ref.) 1 9 15 8 7 25 9 14 13 12 1 17 Rotor (Ref.) 8 16 7 Hub (Ref.) 19 20 21 18 10 Brake Chamber (Ref.) 11 Bolt (Ref.) 11 10 Carrier Bolt (Ref.) Washer (Ref.) 23 24 Torque Plate (Ref.) Bolt (Ref.) Locking Assy. 2 (Ref.) Locking Assy. 1 (Ref.) Rotor (Ref.) Hub (Ref.) View 3 Knorr Bendix ADB22X Parts Detail 6 L1063 Rev C AIR DISC BRAKES PARTS LIST PARTS DETAIL – KNORR BENDIX ADB22X (See View 3 for Image) ITEM DESCRIPTION 1Pad 2 Pad Holder Spring 3 Pad Retainer 4 Pad Retainer Pin 5Washer 6 Spring Clip 7 Tappet and Boot Assembly 8 Tappet Bushing 9 Inner Seal 10 Boot Retaining Ring 11 Inner Boot 12 Brass Bushing 13 Guide Pin ITEM DESCRIPTION 14 Caliper Bolt 15Cap 16 Shear Adapter 17 Adjuster Cap 18 Guide Sleeve 19 Guide Pin 20 Caliper Bolt 21Cover 22 White Grease (Not Shown) 23 Caliper / Carrier Assembly, RH 24 Caliper / Carrier Assembly, LH 25 Caging Bolt Plug AIR DISC BRAKE COMPONENTS – KNORR BENDIX ADB22X (See View 3 for Image) AIR DISC BRAKE MODULE PART NO. DESCRIPTION S-29152-1 Pad Kit ADB225 S-29152-2 Pad Kit ADB22X S-29152-3 Pad Kit SN-7 S-29152-4 Splint Kit S-29145-5 Shear Adapter S-29152-6 Tappet / Boot Kit S-29152-7 S-29152-8 S-29152-9 Adjuster Cover (Non Wear Sensing) Adjuster Cover (Non Wear Sensing) Guide Pin, Seal and Boot Kit Guide Pin, Seal and Boot Kit S-29152-10 Rubber Bushing Retrofit to Metallic Bushing Guide Pin, Seal S-29152-11 and Boot Kit DU Bushing S-29152-12 Guide Pin Grease S-29152-13 Guide Pin Grease S-29152-14 Caliper Carrier Assembly, LH S-29152-15 Caliper Carrier Assembly, RH S-29152-17 Splined Rotor with Fasteners S-29152-19 Caging Bolt Plug S-33647-2 S-33647-3 L1063 Rev C Caliper / Carrier Assembly, LH Caliper / Carrier Assembly, RH ADB22X, ADB225, SN-7 ADB22X, ADB225, SN-7 ADB22X, ADB225, SN-7 CONTAINS WILL SERVICE 4 Pads, 4 Pad Holder Springs, 2 Pad Retainers, 2 Pad Retainer Pins, 2 Washers, 2 Spring Clips, One Kit Per Axle 2 Shear Adapters, 2 Adjuster Caps 4 Pads, 4 Pad Holder Springs, 2 Pad Retainers, 2 Pad Retainer Pins, 2 Washers, 2 Spring Clips, One Kit Per Axle 2 Shear Adapters, 2 Adjuster Caps 4 Pads, 4 Pad Holder Springs, 2 Pad Retainers, 2 Pad Retainer Pins, 2 Washers, 2 Spring Clips, One Kit Per Axle 2 Shear Adapters, 2 Adjuster Caps 25 Spring Clips Bulk Service Item 10 Shear Adapter Bulk Service Item 2 Tappet and Boot Assembly, 2 Tappet Bushings, 2 Inner Seals One Kit Per Wheel-End ADB22X, ADB225 10 Adjuster Caps Bulk Service Item SN-7 10 Adjuster Caps Bulk Service Item ADB22X ADB225, SN-7 SN-7 ADB22X, ADB225, SN-7 ADB22X, ADB225, SN-7 ADB22X ADB22X ADB22X, ADB225, SN-7 ADB22X, ADB225, SN-7 2 Boot Retaining Rings, 2 Inner Boots, 1 Brass Bushing, 1 Guide Pin, 1 Caliper Bolt, 1 Cap, 1 Guide Sleeve, 1 Guide Pin, 1 Caliper Bolt, 1 Cover 2 Boot Retaining Rings, 2 Inner Boots, 1 Brass Bushing, 1 Guide Pin, 1 Caliper Bolt, 1 Cap, 1 Guide Sleeve, 1 Guide Pin, 1 Caliper Bolt, 1 Cover 2 Boot Retaining Rings, 2 Inner Boots, 1 Brass Bushing, 1 Guide Pin, 1 Caliper Bolt, 1 Cap, 1 Guide Sleeve, 1 Guide Pin, 1 Caliper Bolt, 1 Cover One Kit Per Wheel-End One Kit Per Wheel-End One Kit Per Wheel-End 8g of White Grease One Kit Per Wheel-End 500g of White Grease Bulk Service Item 1 Caliper - LH, 1 Carrier 1 Caliper - RH, 1 Carrier One Kit Per Wheel-End One Kit Per Wheel-End 1 Rotor and Attaching Hardware One Kit Per Wheel-End 1 Plug One Kit Per Wheel-End ADB22X 1 Caliper, 1 Carrier and Mounting Hardware One Kit Per Wheel-End ADB22X 1 Caliper, 1 Carrier and Mounting Hardware One Kit Per Wheel-End 7 AIR DISC BRAKES PARTS LIST AIR DISC BRAKE KIT – HALDEX DB22LT 10 Caliper Housing (Ref.) 14 7 16 Adjuster Screw (Ref.) 16 15 14 8 7 15 9 2 17 Caliper Bridge (Ref.) 17 11 2 1 4 4 6 11 Caliper Housing (Ref.) 13 13 1 3 6 13 4 13 Carrier (Ref.) Torx Bolt (Ref.) 18 10 12 5 View 4 Haldex DB22LT Exploded View 8 L1063 Rev C AIR DISC BRAKES PARTS LIST PARTS DETAIL – HALDEX DB22LT (See View 4 for Image) DESCRIPTION ITEM 1 Protection Boots 2Pad 3 Adjustment Shaft 4 Slide Pin 5 Protection Cup 6 Slide Bushing 7 Locking Tab 8 Pad Retainer 9 Pad Spring 10Plug 11 Protection Cap 12 Radial Seal 13 Slide Pin Attaching Bolt 14Bolt 15Bushing 16 Protection Boot 17 Thrust Plate 18 Caliper Assembly AIR DISC BRAKE COMPONENTS – HALDEX DB22LT (See View 4 for image) Part no.descriptioncontainswill service S-30560-1 Special Assembly Tool Kit 1 Special Assembly Tool Kit N/A S-30560-2 Adjustment Hex Seal Kit 2 Plugs, 2 Radial Seals One Kit Per Axle S-30560-3 Pad Retainer with Bolt Kit 2 Locking Tabs, 2 Pad Retainers, 2 Bolts One Kit Per Axle S-30560-4 Adjustment Hex Repair Kit with Shaft 2 Adjustment Shafts, 2 Plugs, 2 Radial Seals One Kit Per Axle 6 Protection Boots, 4 Slide Pins, 2 Protection Cups, 4 Slide Bushings, S-30560-5 Complete Slide Pin Kit One Kit Per Wheel-End 1 Locking Tab, 1 Plug, 2 Protection Caps, 4 Slide Pin Attaching Bolts, 1 Bolt 6 Protection Boots, 2 Protection Cups, S-30560-6 Complete Slide Pin Bushing Kit 4 Slide Bushings, 1 Locking Tab, 1 Plug, One Kit Per Wheel-End 2 Protection Caps, 1 Bolt 1 Protection Bolt, 2 Protection Cups, S-30560-7 Bushing Repair Kit 1 Slide Bushing, 1 Locking Tab, 1 Plug, One Kit Per Slide Pin 1 Bolt, 2 Protection Caps 2 Pads, 1 Locking Tab, 2 Pad Springs, S-30560-8 Brake Pad Kit D22LT (Air Disc Only) One Kit Per Wheel-End 1 Plug, 1 Bolt 1 Locking Tab, 1 Bolt, 2 Bushings, S-30560-9 Seal Kit For Actuator Piston Assembly One Kit Per Wheel-End 2 Protection Boots, 2 Thrust Plates S-35097-1 Caliper / Carrier Assembly 1 Caliper, 1 Carrier and Mounting Hardware One Kit Per Wheel-End S-30560-10 Caliper (DB22LT) 1 Caliper Assembly One Per Wheel-End 1 Locking Tab, 1 Pad Retainer S-30560-12 Pad Retainer Kit One Kit Per Wheel-End 2 Pad Springs and 1 Bolt 1 Adjustment Shaft, 1 Plug S-30560-13 Adjustment Shaft Repair Kit One Kit Per Wheel-End and 1 Radial Seal 6 Protection Boots, 2 Protection Cups S-30560-14 Sealing Kit Sliding Function 4 Slide Bushings, 1 Plug, 2 Protection Caps,One Kit Per Slide Pin 4 Slide Pin Attaching Bolts and 4 Torx Screws L1063 Rev C 9 AIR DISC BRAKES PARTS LIST AIR DISC BRAKE KIT – HALDEX DB22LD 5 2 3 3 Caliper Bridge (Ref.) 1 1 Caliper Housing (Ref.) 6 4 Carrier (Ref.) Torx Bolt (Ref.) View 5 Haldex DB22LD Exploded View 10 L1063 Rev C AIR DISC BRAKES PARTS LIST PARTS DETAIL – HALDEX DB22LD (See View 5 for Image) ITEM DESCRIPTION 1Pad 2 Locking Tab 3 Pad Spring 4Plug 5Bolt Caliper Assembly 6 (Not available through Hendrickson. Contact Bendix for replacement parts.) AIR DISC BRAKE COMPONENTS – HALDEX DB22LD (See View 5 for Image) Part no.descriptioncontainswill service 2 Pads, 1 Locking Tab, 2 Pad Springs, One Kit Per Wheel-End S-30674 Brake Pad Kit (D22LD Air Disc Only) 1 Bolt, 1 Plug CALIPERS WITH MOUNTING FASTENERS CALIPER Part nUMBER QUANTITY PER AXLE S-33648-2 1 Includes left hand caliper. No pads. S-33648-3 1 Includes right hand caliper. No pads. Wabco PAN22 Knorr Bendix ADB22X Haldex DB22LT NOTES S-33647-2 1 Includes left hand caliper. No pads. S-33647-3 1 Includes right hand caliper. No pads. S-35097-1 2 Includes (1) unhanded caliper. No pads. AIR DISC BRAKE CALIPER ATTACHMENT HARDWARE KIT DISC BRAKE Part nUMBER Wabco PAN22 or Knorr Bendix ADB22X S-33649-1 Caliper to Torque Plate Bolt Kit 12 Bolts and 12 Washers One Kit Per Axle S-33649-2 Caliper to Torque Plate Bolt Kit 6 Bolts and 6 Washers One Kit Per Wheel-End S-33649-5 Caliper to Torque Plate Bolt Kit 12 Bolts and 12 Washers One Kit Per Axle S-33649-6 Caliper to Torque Plate Bolt Kit 6 Bolts and 6 Washers One Kit Per Wheel-End Hendrickson MAXX™22T L1063 Rev C DESCRIPTION 11 CONTAINS WILL SERVICE AIR DISC BRAKES PARTS LIST AIR CHAMBER DISC BRAKE TYPE Hendrickson MAXX™22T 18/24 20 Wabco PAN22 20/24 Knorr Bendix ADB22X Haldex DB22LT 18/24 20/30 Part nUMBER QUANTITY PER AXLE S-34446-L 1 INTRAAX AAT / AANT - Left Hand NOTES S-34446-R 1 INTRAAX AAT / AANT - Right Hand S-34446-U 2 INTRAAX AAL, AAEDT & AAEDL - Unhanded S-32793-L 1 INTRAAX AAT / AANT & TRLAXLE - Left Hand ® ® S-32793-R 1 INTRAAX AAT / AANT & TRLAXLE - Right Hand S-32793-U 2 INTRAAX AAL, AAEDT & AAEDL - Unhanded S-34421-L 1 INTRAAX AAT / AANT & TRLAXLE - Left Hand S-34421-R 1 INTRAAX AAT / AANT & TRLAXLE - Right Hand S-34421-U 2 INTRAAX AAL, AAEDT & AAEDL - Unhanded S-33417-L 1 INTRAAX AAT / AANT & TRLAXLE - Left Hand S-33417-R 1 INTRAAX AAT / AANT & TRLAXLE - Right Hand S-33417-U 2 INTRAAX AAL, AAEDT & AAEDL - Unhanded S-31369-L 1 INTRAAX AAT / AANT & TRLAXLE - Left Hand S-31369-R 1 INTRAAX AAT / AANT & TRLAXLE - Right Hand S-31369-U 2 INTRAAX AAL, AAEDT & AAEDL - Unhanded ROTORS ROTOR Part nUMBER QUANTITY PER AXLE NOTES Gunite S-28595 2 U-Shaped style rotor. See fasteners chart below. S-32193 2 U-Shaped style rotor. See fasteners chart below. Knorr Bendix S-29152-17 2 Splined style rotor. Includes fasteners. Hendrickson S-34172 2 U-Shaped style rotor. See fasteners chart below. MAXX 22T S-34471 2 U-Shaped style rotor. See fasteners chart below. AIR DISC BRAKE ROTOR TO HUB ATTACHMENT HARDWARE KIT PART NUMBER DESCRIPTION CONTAINS WILL SERVICE S-35210-1 Inch Fasteners for U-Shaped Rotor 20 Bolts and Washers One Kit Per Axle S-35210-2 Inch Fasteners for U-Shaped Rotor 10 Bolts and Washers One Kit Per Wheel-End S-35210-3 Metric Fasteners for U-Shaped Rotor 20 Bolts and Washers One Kit Per Axle S-35210-4 Metric Fasteners for U-Shaped Rotor 10 Bolts and Washers One Kit Per Wheel-End S-29152-18 Knorr Bendix Splined Rotor Fastener Kit 1 Knorr Bendix Fastener Kit One Kit Per Wheel-End * Hendrickson does not recommend reusing bolts, please replace fasteners. Call your trailer dealer or Hendrickson at 330.489.0045 or 866.RIDEAIR (743.3247) for additional information. www.hendrickson-intl.com Trailer Commercial Vehicle Systems 2070 Industrial Place SE Canton, OH 44707-2641 USA 866.RIDEAIR (743.3247) 330.489.0045 • Fax 800.696.4416 Hendrickson Canada 250 Chrysler Drive, Unit #3 Brampton, ON Canada L6S 6B6 800.668.5360 905.789.1030 • Fax 905.789.1033 Hendrickson Mexicana Circuito El Marqués Sur #29 Parque Industrial El Marqués Pob. El Colorado, Municipio El Marqués, Querétaro, México C.P. 76246 +52 (442) 296.3600 • Fax +52 (442) 296.3601 L1063 Rev C 01-15 Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. © 2015 Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America
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