DIAMIL • Bar peeling inserts

DIAMIL
Bar peeling
Kabuk Soyma uçları
We manufacture exactly
what you need
Tam olarak ihtiyacınız
olanı üretiyoruz
This is our approach to customers and this is the way we design hard metal parts.
Direct contact with our skilled technicians is the way to get it.
Discover the value of a special supplier!
Müşterilerimize yaklaşımımız ve sert metal parçaları tasarlarken güttüğümüz hedefimiz budur.
Buna ulaşmanın yolu ise usta teknisyenlerimizle doğrudan irtibatınızdır.
Özel bir tedarikçinin değerini keşfedin!
2
DIAMIL
The company
Hakkımızda
Diamil is a Harditalia srl trade mark for the sale of inserts and tools dedicated to iron and steel industry. Harditalia
srl, member of OMCD Group, is a sintered hard metal producer with a leading position in the Italian market. Our
inserts, thanks to a well developed know how in hard material matter due to a 40 year
GRUPPO
experience and profitable partnership with the other Group companies, are made with
OMCD
a wide range of carbide mixtures. A very well equipped laboratory of R&D supports the
sintered hard metal industries
development of new products to keep our inserts constantly at the top in the market.
Advanced technologies plus high professional skills plus a strong attention to please and achieve the best result
to satisfy Customers are parts of Diamil’s life style. Our policy is based on a promptly answer to customers
needs; this is possible thanks to a ready on shelf delivery and flexible approach to customer inquiry. Diamil also
provide a pre-&-after sale full service offering advice and technical know-how, cooperating with customers in
order to find the best practical solutions to production problems. Full customer satisfaction is our goal and what
we work for everyday!
Diamil, Harditalia srl’nin demir – çelik endüstrisine yönelik satışını yaptığı kater ve takımlar için kullandığı ticari
markasıdır. OMCD Grup’un bir üyesi olan Harditalia srl, İtalyan pazarında lider konumdaki sinterlenmiş sert metal
üreticisidir. Sert metal endüstrisindeki 40 yılı aşkın oldukça iyi gelişmiş know-how ve Grup’un diğer şirketleriyle faydalı
ortaklıkları sayesinde, ürünlerimiz çok geniş yelpazeli karbid karışımlarından yapılmaktadır. Oldukça iyi ekipmanlarla
donatılmış Ar-Ge laboratuvarı, ürünlerimizin piyasada sürekli zirvede kalmalarını sağlamak için yeni ürünlerin
geliştirilmesini desteklemektedir. İleri teknoloji, yüksek mesleki yeterlilik ve müşteri memnuniyetini en üst seviyeye
ulaştırmak için sürekli dikkat, Diamil’in hayat stilinin parçalarıdır. İlkemiz müşterilerin ihtiyaçlarına hızlı bir şekilde
cevap verebilmektir; bu da rafta teslimata hazır ürünler ve müşterinin teklif taleplerine esnek yaklaşımlarımızla mümkün
olmaktadır. Diamil ayrıca hem satış öncesi hem de sonrası sağladığı tam servis ile üretim problemlerine pratikteki
en iyi çözümü bulmak için tavsiye ve teknik know-how sunarak işbirliği yapar. Koşulsuz müşteri memnuniyeti bizim
hedefimiz ve her gün yaptığımız çalışmalarımızın nedenidir!
3
DIAMIL
• Bar peeling inserts
Kabuk Soyma Uçları
• Shaving inserts and toolings
Tıraşlama uçları ve takımları
• Bar peeling toolings
Kabuk Soyma Takımları
• Chamfering inserts
and toolings
Pah Kırma uçları ve takımları
4
Inserts and toolings
Uçlar ve Takımlar
After ten years of hard labour and experience in the Italian market as a leader in the field of bar peeling, Diamil has
realized a new catalogue which includes a wide range of inserts studied to improve the system “peeling machine
- steel bar - hardmetal inserts”. The very flexible organization plus the know-how collected through a continuous
monitoring of the market has brought us to better understand our costumer needs. Diamil has introduced new
hard metal grades and new shapes to provide a product that can satisfy the always increasing and fast demands
created by the market without forgetting our prime target: the costumers’ approval and satisfaction.
On yıl aşırı yoğun çalışma ve çubuk soyma alanında İtalya piyasasında edinilen tecrübelerin ardından Diamil, “soyma makinası
- çelik çubuk - sert metal katerler” sistemini geliştirmek üzere çalışılmış çok geniş bir kater yelpazesi sunan yeni bir katalog
kazandırmıştır. Oldukça esnek organizasyon ve sürekli gözlem altında tutulan piyasadan toplanan know-how, müşterilerimizin
taleplerini daha iyi anlamamıza vesile olmuştur. Diamil yeni sert metal kaliteleri ve şekilleri piyasaya sunarak sürekli ve hızlı bir
şekilde artan piyasa taleplerini karşılamaya çalışırken olmazsa olmaz ilkemizi; müşterinin onayı ve memnuniyetini, daima göz
önünde tutmuştur.
5
DIAMIL
Grade choice according to steel hardness
Çeliğin sertliğine göre kalite seçimi
6
R kg/mm2
HB
Brinell
52
145
53
148
54
HRC
Rockwell C
HV
Vickers
Diamil grade
Diamil kalitesi
R kg/mm2
HB
Brinell
HRC
Rockwell C
HV
Vickers
145
89
259
26
259
148
91
265
27
265
150
150
93
272
28
272
55
152
152
95
279
29
279
56
154
154
97
286
30
286
57
158
158
101
294
31
296
58
160
160
104
301
32
304
59
162
162
107
308
33
314
60
168
168
110
318
34
323
61
171
171
113
327
35
332
62
177
177
116
337
36
345
63
183
183
119
347
37
357
64
186
186
122
357
38
371
65
189
189
125
367
39
381
66
193
193
128
377
40
391
67
197
197
69
201
201
71
206
206
131
137
140
387
398
408
41
42
43
404
416
427
73
215
215
143
418
44
440
75
220
220
149
430
45
453
77
225
225
152
442
46
468
79
230
230
155
453
47
482
81
235
22
235
158
464
48
497
83
240
23
240
164
476
49
513
85
247
24
247
167
488
50
528
87
253
25
253
P712G
P812G
Diamil grade
Diamil kalitesi
P612G
Our grades
Kalite sınıflandırmamız
In order to optimize the hard metal substratum-coating system we have developed a number of different
combined grades shown in the below table. The application field is an indicative suggestion, we strongly suggest
to ask to our technicians for the best solution fitting your machining.
Sert metal taban kaplama sistemini optimize etmek için aşağıdaki tabloda gösterilen bir dizi farklı kombine edilmiş kaliteler
geliştirilmiştir. Uygulama alanı tavsiye için belirleyicidir, işleme yönteminize en uygun çözüm için teknisyenlerimize danışmanızı
şiddetle tavsiye ediyoruz.
Grade/Uç Kaliteleri
Application/Açıklama
Coating/Kaplama
Iso
P612G
P615N
Austempering steel, martensitic
inoxidable steel
CVD
P10-P30 M10-M20
Construction steel
CVD
P30-P40 M30
Austenitic inoxidable steel
CVD
P25-P35 M20-M30
Super alloy, duplex, superduplex
CVD
M30-M40
Östemperlenmiş çelik, martensitik paslanmaz çelik
P712G
P715N
İnşaat çeliği
P812G
P812N
Östenitli paslanmaz çelik
C912G
Süper alaşım, duplex, süperduplex
7
Bar peeling inserts
Kabuk soyma uçları
Cod./Kod.
k
ap
In
T
l
d
s
Cod./Kod.
k
ap
In
T
l
d
s
LNMF 2006-2E
8°
1
9,5
4
20,4
8
6
LNGF 2206-2D
15°
1,5
10
4
22,0
10,0
6,5
LNGF 3107-3D
15°
3,0
14
4
31,0
12,0
7,5
LNGF 3712-3D
15°
3,0
16
4
37,0
17,8
12,0
!
New
Cod./Kod.
k
ap
In
T
l
d
s
Cod./Kod.
k
ap
In
T
l
d
s
LNGF 3712-3H
20°
3,0
18
4
37,0
17,8
12,0
LNGF 3108-2E
20°
2,0
17
4
31,0
12,0
7,5
LNGF 3712-2H
20°
2,0
18
4
37,0
17,8
12,0
LNGF 4312-2N
20°
2,0
26
4
43,2
17,8
12,0
Cod./Kod.
k
ap
In
T
l
d
s
Cod./Kod.
k
ap
In
T
l
d
s
LNGR 3812-2H
20°
2,5
25
2
38,1
17,46
12
LNGR 3812-3F
20°
3,0
25
2
38,1
17,46
12,0
Cod./Kod.
k
ap
In
T
l
d
s
Cod./Kod.
k
ap
In
T
l
LNGR 3812-2F
20°
3,0
25
2
38,1
17,46
12,0
!
New
8
d
s
LNGF 4010-3F
25°
3,5
22
4
40,4
20,0
10,2
LNGF 4012-3F
25°
3,5
22
4
40,0
20,0
12,2
Cod./Kod.
k
ap
T
In
C.i.D.
d
s
Cod./Kod.
k
ap
T
In
C.i.D.
d
s
WNGJ 2209-3A
15°
3,0
6
10
22,22
8,0
9,5
TNGJ 2208-1C
20°
1,5
6
16
22,0
7,0
8,0
TNGJ 2810-2G
20°
2.5
6
20
28,5
7,0
10,0
Cod./Kod.
k
ap
T
In
C.i.D.
Cod./Kod.
k
ap
T
In
C.i.D.
d
s
TNGJ 2810-3F
20°
3,0
6
20
28,5
7,0
10,0
Cod./Kod.
k
ap
T
In
C.i.D.
d
s
WNGJ 3113-5A
25°
5,5
6
17
31,75
9,0
13,0
WNGJ 3114-5A
25°
5,5
6
17
31,75
9,0
14,0
s
WNGF 2210-4A
25°
4,5
6
10
22,0
10,0
WNGF 3113-5A
25°
5,5
6
17
31,75
13,0
WNGF 3114-5A
25°
5,5
6
17
31,75
14,0
9
Bar peeling inserts
Kabuk soyma uçları
Cod./Kod.
ap
D
d
s
Cod./Kod.
ap
D
d
s
RNMJ 250900-3I
3,0
25,4
9,12
9,5
RNGH 381200-7I
4,0
38,1
12,8
12,7
!
New
Cod./Kod.
ap
D
d
s
Cod./Kod.
ap
D
d
s
RNGH 381200-7G
4,0
38,1
12,8
12,7
RNGH 381200-4I
4,0
38,1
12,8
12,7
!
New
10
Cod./Kod.
ap
D
d
s
Cod./Kod.
ap
D
d
s
RNGH 501800-5I
5,0
50,0
12,8
18,0
RNGH 501800-9I
7,0
50,0
12,8
18,0
Shaving inserts
and toolings
Tıraşlama uçları ve takımları
Diamil developed two different types of shaving inserts. Shaving steel wire from Dia. 4,5 mm
up to Dia. 15 mm straightfrom coil to coil, creates a long and though chip, difficult to break
and the same creates a lot of problems removing it from the cutting area. In order to easy up its removal Diamil has
developed a new insert with a special chip-breaker.
Both nserts can be supplied by us.
Diamil iki farklı tipte traşlama ucu geliştirmiştir. Kangaldan kangala 4,5 mm çaptan 15 mm’e kadar çelik çubukları soyarken uzun ve
sağlam bir talaş üretilir, hem kırılması zor hem de işleme bölgesinden çıkartması sorunlara neden olmaktadır. İşleme bölgesinden
kolayca çıkartılmasını sağlamak için Diamil, özel talaş kırıcılı, yeni bir kater geliştirmiştir.
Her iki kater de tarafımızca tedarik edilmektedir.
Cod./Kod.
T
C.I.D.
s
Cod./Kod.
T
C.I.D.
s
SNGX1906-OLD
8
19,05
6,35
SNGX1906-NEW
15°
3,0
6
11
Bar peeling toolings
Kabuk soyma takımları
Diamil is currently producing different toolings for most known types of peeling machines such as: Landgraf,
Kieserling, Calow, Schumag, Bultman, Mair, etc. following the specific Customer’s requirements.
We design, manufacture and develop both single and tandem insert’stoolings, making sure that the three
main parameters (space available in the peeling head-insert type-machining) are currently held. We design
and manufacture the whole peeling head as well. The wide range of inserts we have allows us to find the best
solution for every machine and machining.
Diamil halihazırda piyasanın en bilinen kabuk soyma makinalarına, ki bunlar arasında Landgraf, Kieserling, Calow, Schumag, Bultman, Mair, vb sayılabilir, Müşterilerinin özel gereksinimlerini dikkate alarak farklı takımlar imal etmektedir. Üç ana
parametreyi (soyma kafasındaki mevcut boşluğu, uç tipi, işleme) daima göz önünde bulundurarak hem tekli hem de tandem
kater takımları tasarlayıp, üretmekte ve geliştirmekteyiz. Aynı zamanda komple soyma kafası da tasarlayıp imal etmekteyiz.
Sahip olduğumuz geniş uç yelpazesi bize her makina ve işleme şekline en uygun çözümü bulmamıza olanak tanımaktadır.
Single cartridge/Tek Kartuş
Peeling Head/Soyma kafası
Locking wedges/Sabitleme kamaları
12
Tandem cartridge/Tandem kartuş
Multi-insert cartridge/Çoklu uç kartuşu
Chamfering inserts and toolings
Pah kırma uçları ve takımları
Allied to the service given to the peeling department Diamil is capable of supplying a wide range of
“chamfering products” like hard metal inserts and tips, tool holders and tightening bolts. Diamil also supplies
chamfering heads spare parts, like cartridge and adjusting screw. Under specific request our technical
department shall design the whole system for you.
Yüzey temizleme departmanınca verilen hizmetle birlikte, Diamil sert metal katerler ve uçlar, takım tutucular ve tespit
cıvataları gibi geniş yelpazeli “pah kırma ürünleri” sağlamaktadır. Diamil ayrıca pah kafası yedek parçaları da, örneğin kartuş
ve ayar vidası gibi, sunmaktadır. Özel istek üzerine teknik departmanımız sistemi komple sizin için tasarlayacaklardır.
H40K
H40P
Cod./Ürün kodu
K40
P40
TPUN 160308
+
O
TPUN 220412
+
O
TPUN 270616
+
O
TPUN 330616
+
O
TPMR 160208
+
O
TPMR 220412
+
O
TPMR 270616
+
O
CNCQ1506
O
+
SPMT1504AP
+
O
+ in stock/stoktan
O on demand/talep üzerine
Chamfering head/Pah kırma kafaları
90°
30°
45°
13
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






















1C

TT N
G
JJ 
22
08

T E
NR
G
J
22
08
E
1C

N
G
22
08
E
R

1C

TT N
G
J
22
08
E
R








1C


22
  E

 G
 JJJ
 08
1C

TT N
N
G
22
08
EE R
R

1C

N
G
22
08
R
Kodlama 








1C
T
N
G
J
22
08
E
R




 











1C
T
N
G
J
22
08
E
R






























    
 


 
       






1
2
3




1C
TTG N
JJ22 08
22
08
EE R


1C

TT N
JG
R


 E
1C

N
G
22
08


1C

N
G
22
08
R

J
 E
 R
1C
1C

T
N
T
G
N
J
G
J
22
08
22
08
E
R
E
R
     








 JJ22
 08

 E

1C

T
N
G
22
E
R









1C
T
N
G
J
08
R











1C




T
N
G
22
08
E
R



1C


T N 
E
R



1C
TG NJG J22
22
08
E
R











 08






Designation




3
4
5
6
7
R
8
9

2




















































   
1
-
1C
10

   

   
From ISO 1832 2004-06-15/ISO
   
    

















 



 










Insert
shape 
Major cutting
edge











Uç
şekli
Kesme kenar açısı
































Triangular
insert / üç
köşeli uç


















































  





 





















 




 
 


 Tolerance










Symbol
for 
tolerance
in
mm
Tolerance in mm


 










class












































 Tolerans


sınıfı
sembolü
Tolerans
(mm)
Tolerans
  



 








(mm)










 







 



































 


 

 





 

















 










A
=
3°




































D1 
m



 
 





 



















  















B
=
5°





























 
   








  


 Tolerance


   Insert
 




 

Class
C
=
7°
Symbol
Inscribed
circle
Class
Class
Class 



































 Tolerans













D = 15° 
Class
Class 
Class 

 Class















 thickness

tolerance



 Sembol











































 


kalınlığı
E = 20° 
teğet
toleransı






 
 




 
uç







Dış

 
















































F
=
25°















































 
















 



 








 ∅













 S1 





(mm)
D
J.K.L.M.N.
G = 30° 
m
D
U
M
N
U




































1
(mm)
1
(mm)
























































































 






N = 0° 
















 





 

















 

 

































A
±
0,025
±
0,005
4,76











 














P =
11° 












 




























 
 













 























5.56























 


O =
Special
/ Özel




 F 

 




 








 




















 

±0,013



 
 






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
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
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


 

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6 

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




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 

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

 


  



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

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
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

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
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
 

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

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
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

6,35




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 

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
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
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
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


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




C
±
0,025
±
0,013







±
0,025
±
0,05
±
0,08
±
0,08
±
0,13



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

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
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

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
 



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 



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














7,94





























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
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
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
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





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
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
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
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





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










 


 


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 











 





 





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




8 



H 
±0,013






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

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










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
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



























 

 



















9,525












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

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









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
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 

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



 

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
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

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


 

 








E 
±0,025
±
0,025




















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




10








































 


 































 



























  



























 
G
±
0,13
12









 























 











   

 ± 

0,08
± 0,13
± 
0,13
± 0,20










 
   
 
   
 
   
   




























































































































 




















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






























 








 























14
 
 




 


 





 






 



 






 




















± 0,05/0,15





  




 



















 
 



L
25  
 ± 0,025




 



































 ±0,25

± 0,13
±
0,18  
± 0,38 


 




 








25,4

 




















































  

























































M
±
0,13
31,75

































 

    




± 0,15
± 0,25
±
0,20
±
0,38 

 





 





 








32




  














±
0,08/0,20




 







































 
N
± 0,025






 



 

























U
±
0,08/0,25
±
0,13/0,38
±
0,13







4


















































chip







Symbol
for fixing and/or
chip
breakers
/ Bağlantı sembolü
ve/veya
talaş
kırıcılar 
Symbol
for fixing
and/or
breakers
/ Bağlantı sembolü
ve/veya talaş
kırıcılar



































































Symbol
Hole 
Fixing
type
Chip
breaker
Figure
Symbol
Hole
Fixing
type
Chip
breaker
Figure
















 
 








 
























Sembol
Delik
Bağlantı
tipi
Talaş
kırıcı 
Figür
Sembol
Delik
tipi 
Talaş
kırıcı
Figür







 

















Bağlantı


 

 













Cylindrical
hole
Cylindrical
hole
No
W
A
No





✓
✓




















Silindirik


countersunk
delik
Hayır


Hayır



 +(40°


















60°)




















Silindirik
delik
+


 Single







M
✓ 
side 
Single
side
T





✓ 

havşalı
(40˚-60˚)

















Tek taraf


 Tektaraf
















 





 





































Both
sides
G


✓





Cylindrical
Q
No
 hole




✓












İki taraf






+
countersunk
on Hayır




























sides


 






 both













(40°60°)






N
No
















Silindirik
delik
+
her
iki
Hayır 


 Both









sides
U





✓






taraf
havşalı
(40˚-60˚)

 












 İki taraf
 

































R
- 
Single side








Cylindrical
hole
B
No




✓









Tek
taraf




 

+
countersunk
Hayır 













 
 





- 90°)
 (70°

















Silindirik
delik
+






F
Both
sides



















havşalı
(70˚-90˚)






İki taraf










Single
side
H

✓






 


 







 Tek taraf






X
Special shape / Özel şekil 





 










































Cylindrical
hole
C

No 




✓


















+ 
countersunk on
Hayır 














both sides



 (70°- 90°)



















Silindirik
delik + her iki








sides
J

havşalı (70˚-90˚) Both

✓
taraf



İki taraf




























 





 

18



























   




 






 






 
 










 














 



 


























































 


















































         
























 
   


      

































        
 


















  
 
 





























    





























         



 




























         


     





















            











           













   
  12,7
 
  









  


 







































 ± 0,005
















J





















































































 














































 




































K
±
0,013
15,875
















 





































































































16



















 






±


























 



±
0,10
± 0,18
0,15
±
0,27










 


























±
0,025
19,05











 






































 
 



 

























20








 

 



 


 




 
 


  

  


    








H
=
120°








0
=
135°








P
=
108°

 





S
=
90°



 

T
=
60°











C
=
80°






D
=
55°








E
=
75°










M
=
86°







V
= 35°












W
=
80°

 





L
= 
90°


 




A
=
85°


B
=
82°







K
=
55°










R
=















X
= Spec












 











 
 
 
 






































5  
6




















 

 











  

 









Diameter of inscribed circle
Symbol
- examples / Sembol-Örnekler





Dış teğet çemberin çapı










  


Insert
shape
(dimensions
from side to side)
D1 













Uç şekli
(İki taraf arasındaki
ölçüler)














 












H
O
P
S
T
C
D
E
M
V


















 









3,97
- 
- 
03
06
04
06












 









4,76
- 
04
08
04
05
04
04
08
 











 








5,56
- 
- 
05
09
05
06
05
05
09









 








6,35
03
02
04
06
11
06
07
06
06

 
11







 









7,94
04 
03
05 
07
13
08
09
08
07
13







 








9,525
05 
04
07
09
16
09
11
09
09
16
 









 









12,7
07
05
09
12
22
12
15
13
12
22


















15,875
09 
06
11 
15
27
16
19
16
15
27

 












19,05
11 
07
13 
19
33
19
23
19
19
33
 





 


25,4
14
10
18 
25
44
25
31
26
25
44



 


31,75
18
13
23 
31
54
32
38
32
31
54
Insert thickness / Uç kalınlığı
 
 




 









 




   







 















Symbol / Sembol

Figure / Figür
Condition / Durum
Sharp edge / Keskin kenar
F








































Corner radius 
/ Köşe
radyus
Chamfer / Pah açısı




























Symbol / Sembol


























  


00
Sharp
edge / Keskin
kenar
A
= 45°














E
T
S



  

0,03
D = 60°
 


















0,05
E
= 75°






  















0,1 
F
=
85°






 





  
 
 


0,2
P =
90°
















0,4
Z = Special / Özel
 





















0,8


 



 





1,2












 


1,6




  









2,0




  
 








2,4










  



2,8












3,2



  







 







00 = Inch / İnç
Round
insert



 / Yuvarlak
uç















MO = metric 
/ metrik














 

























 




































Cutting
edge
angle








Spoglia laterale











A = 3°









B = 5° 







C
=
7°







D = 15° 








E = 20°







F = 25°




G = 30°





N = 0°




P = 11°
0 = Special
/ Özel




V3
V5
01
02
04
08
12
16
20
24
28
32















































W 
R


 Thickness is referred to

01
1,59










T1 
1,98

 the length between base

02 
-  










02
2,38
cutting edge.







 and





L3 

03
3,175
Kalınlık, taban ile kesme












T3
 3,97
 kenarı arasındaki uzunluk






03 
- 





04
4,76








olarak adlandırılmıştır.




06


05
5,56



04 








 6,35

06

 









05 

07  7,94



07 











08
8,00




06 



09 





09
9,525










11  11,11
08 



12 











12
12,70





10 

15 


















19 
13 









 





25 






17 








 



21 
31















 
7
8












Insert corner configuration
/ Uç köşe konfigürasyonları
Cutting edge condition
/
Kesici
kenar durumu











K
P
9























 



















Rounded
edge / Yuvarlak
kenar
















Chamfered
and rounded
edge






Pahlı
ve
yuvarlak kenar






Double
chamfered edge








çift pahlı
kenar 










Double
chamfered
and round edge







çift
pahlı
ve yuvarlak
kenar

























Chamfered
edge / 
Pahlı
kenar




10







Cutting direction
Producer internal
code





Kesme yönü
Üretici kodu 








Chip breaker code





Talaş kırıcı kodu









 
 















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


 
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 15
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


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
DIAMIL
a brand of
HARDITALIA
hard metal items
Harditalia srl
Via Genova 9 - Oggiona con S.Stefano - 21040 (Va) Italia
Tel. +39 0331 215007 - Fax +39 0331 215024
[email protected]
GRUPPO
OMCD
www.harditalia.com
www.omcd.it
sintered hard metal industries

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