V-Solder BON-6002 V-Cut solder machine Solder diameter φ0.6～φ1.6 Instruction manual (User’s Manual) Preparation in April 2014 The 6nd edition JAPAN BONKOTE CO.,LTD. ® １ Contents 1 Preface ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １ 2 Notes for safety ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １ 3 Notes for installation and use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２ 4 How to use V-Solder machine (A) Contents・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３ (B) Name of body parts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ４ (C) How to set up・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５ (D) How to use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・６ 5 How to maintenance (A) Depth of V-groove and the Adjustment (1) Depth of V-groove・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・７ (2) Adjustment・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・８ (B) Replacement of parts (1) V-blade ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・９ (2) Guide pulley・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・10 (3) Extracting needle・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11 (4) Solder guide・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・12 (5) Fuse・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12 6 Consumption parts (A) Guide pulley & V-blade・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13 (B) Extracting needle・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 (C) Solder guide・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 (D) Fuse・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13 7 Specifications (A) BON-6002・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・14 8 Question & Answer (A) Trouble shooting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・15 9 Guarantee and After service (A) Guarantee・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 16 (B) After service・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・16 １ 1. Preface Thank you very much for purchasing V-Solder. V-Solder is effective to prevent solder ball & flux scattering, with making V groove onto solder wire. Please read through this instruction manual before use, and use BON-6002/6130 properly. Also keep this manual after read. 2. Notes for safety ！ ＣＡＵＴＩＯＮ！ Be sure to read this manual before using this machine. Never touch the power cable and 3P &2P core pin of machine with dump hands. Otherwise, you may get hurt due to electric shock and etc. (death at worse) Never dampen machine with water or liquid. Otherwise, burst cord may cause fire, malfunction, electric shock and etc. (death at worse) Never make the power cable and 3P &2P core pin of machine close to heat source. Otherwise burnt cord may cause fire, malfunction, electric shock and etc. Do not overhaul the machine when the machine has trouble. Otherwise, it may cause malfunction, electric shock and etc (death at worst). Contact with our customer service department and follow instructions to make maintenance. Be sure to use proper replacement parts such as fuse, checking capabilities. Otherwise, parts with wrong capacities may cause fire, malfunction and etc. Company name and products name which is written in this manual is registered trademark for each company. １ 3. Notes for installation and use This machine is designed with earth specification. For safety, be sure to use an earth-quipped receptacle. (If you do not have such receptacle, install an earth separately.) Be sure to confirm using voltage before use. Refrain from place where the machine would be exposed too much moisture, direct sunshine, much dust and vibration. Be sure to pull out the power plug, when the machine is not used. Be sure to grab the power plug instead of cable, when inserting and pulling out the plug. Before maintenance (replacement and cleaning of V-blade, Guide pulley, Extracting needle, etc.) be sure to set the power switch to OFF, pull out the power plug from the receptacle. Do not use this machine for purpose other than the original purpose. If you use non-genuine parts, consult with our service department for safety. Never touch the V-blade during operation. Otherwise, you may get hurt. Be sure to use single flux solder wire. For multi flux solder wire, effect is decreased. Be sure to make V-groove onto solder wire just before use the solder. Leaving for a while after V-grooved, effect of V-solder and soldering quality assurance are decreased. ２ 4. How to use (A) Contents(BON-6002) ＢＯＮ－6002 ① ③ ② ④ ① ② ③ ④ ⑤ ⑥ ⑤ BON-6002 body Foot Switch Power cable 3PCHI Spanner (14mm) Reel axis Adjuster gauge ３ ⑥ (B) Name of body parts 《 Side 》 《 Front 》 ⑧ ⑨ ④ ① ② ③ ⑤ ⑥ ⑩ ⑪ ⑫ ⑦ ⑬ ⑭ ⑮ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ Upper/Lower Adjuster screw V blade V blade holder Spring Solder guide Extracting needle Guide pulley Guide shaft ４ Upper housing V blade axis Gear 28 Gear 30 Guide pulley axis Lower housing Metal fittings to hold Solder guide (C) How to set up ① Connect power cable to V-solder machine. ② Set solder wire reel to behind holder. Conform diameter of solder wire and guide pulley are same. ③ The cushioning material is for buffer solution during delivery. Please remove it before use. Preparation before use is done. ５ (D) How to use (1) Insert the power plug in the receptacle and switch on. (2) Set solder wire into housing. ① Lead the solder into Solder guide. ② Insert solder wire between groove of Guide pulley and V-blade, and send solder wire little by little with pressing foot switch. (3) Send solder wire with pressing foot switch. ③ Press foot switch, solder wire is V-grooved and come out with passing top of guide pulley. ６ 5. How to Maintenance (A) How to check Depth of V-groove, and the adjustment (1) Check the depth of V-groove. ① Put solder wire with V-groove side will be come to top. Cut V-grooved solder wire perpendicularly by knife. ② Check the cut section by Lupe. Cut 4poins on 10cm of V-grooved solder wire. The depth are equality, the condition is OK. (Circumference of Guide pulley is approx.10cm.) 《 Cut section of V-groove Good V groove too shallow 》 V groove too deep Please adjust depth of V-grooved, after checked by Lupe. ※Too shallow with little effect for prevention of solder ball and flux scattering. Too deep with easy deterioration of V-blade by flux sticks. ７ (2) Adjust depth ① Loosen screw of housing cover and remove the housing cover. ② Loosen upper/lower adjuster screw alternatively by 1 turn until there will be enough space to insert adjuster gauge. Insert adjuster gauge between upper housing and lower housing, and tighten adjuster screw alternatively by 1 turn with attached spanner (10mm) as the height will be flat. ③ Adjust height of housing by using attached spanner (10mm). ・Lower housing for shallow V-grooved. ・Raise housing for deep V-grooved. Tighten each adjuster screw by 1 turn alternatively same as ②. ④ Check depth of solder at the cut side by Lupe. ⑤ Set housing cover and tighten screw after adjustment. ８ (B) Replacement of parts (1) Replacement of V-blade ① Loosen screw and remove housing cover. ② Loosen upper/lower adjuster screw with attached spanner (10mm) alternatively by 1 turn until V-blade and Guide pulley are completely separated. ※If V-blade and guide pulley are not completely separated, unable to take out V-blade for exchange ③ Insert attached spanner(14mm) into V blade axis. Insert attached spanner (10mm) into V blade holder. Remove cover nut with pulling snapper (14mm) to front and pushing spanner (10mm) to behind at same time, and exchange V blade. ※Refer right picture ④ Insert attached spanner(14mm) and (10mm) same as No.③, Tighten cover nut with pulling snapper (10mm) to front and pushing spanner (14mm) to behind same time. ※Refer right picture ⑤ Check the depth of V-grooved solder wire after adjust housing height with refer Page.8 No.②～⑤. And Set housing cover and tighten screw. ９ (2) Replacement of Guide pulley ① Loosen screw and remove housing cover. ② Loosen upper/lower screw by attached spanner (10mm) till V-blade and Guide pulley are completely separated. ※If V-blade and guide pulley are not completely separated, unable to take out Guide pulley for exchange ③Remove extracting needle. (Refer page.11 for replacement of Extracting needle) ④ Insert attached spanner(14mm) into Guide pulley axis. Insert attached spanner (13mm) into Guide pulley holder. Remove cover nut with push each spanner to the direction of the narrow with refer the right picture, and exchange guide pulley. ⑤ Insert the attached spanner same as No.④, and tighten the cover nut. １０ ⑥ Put back Extracting needle. (Refer page.12 for replacement of Extracting needle) ⑦ Check the depth of V-grooved solder wire after adjuster housing height with refer Page.8 No.②～⑤. And Set housing cover and tighten screw. ※ Changing to other size of guide pulley, exchanging extracting needle is necessary depending on size. Please refer P.13 and follow the instruction. (3) Replacement of Extracting needle ① Hold Extracting needle by screw driver. Loosen Extracting needle by spanner (5.5mm) and remove it. ② Attach new Extracting needle. Please make sure to insert the spring of Extracting needle into the hole of lower housing. ③ Hold the nut with holding Extracting needle by screw driver as ①. Please make sure the center of needle is completely placed into groove of Guide pulley. １１ (4) Replacement of Solder guide ① Loosen screw of Solder guide by hexangular wrench, and exchange. ② Attach new Solder guide. Insert new Solder guide into Metal fittings to hold Solder guide, and tighten by hexangular wrench. Please adjust the center between Solder guide and Guide pulley by Metal fittings to hold Solder guide. (5) Replacement of fuse ① Loosen fuse holder by hand, and exchange. １２ 6. Consumption parts (A) Guide pulley & V-blade Guide pulley Model No. GP-06 GP-065 GP-08 GP-10 GP-12 GP-16 Diameter of solder wire φ0.6 φ0.65 φ0.8 φ1.0 φ1.2 φ1.6 V blade VE-1 (B) Extracting needle Model No. TN-05 TN-08 Diameter of solder wire φ0.6～φ0.8 φ1.0/φ1.6 Please purchase with your using solder wire diameter. Exchange Guide pulley size, also change Extracting needle with necessary. (C) Solder guide Model No. HP-20 Corresponding solder wire diameter φ0.6～φ1.6 (D) Fuse Corresponding machine BON-6002 Specifications Glass tube Fuse 250V 1A（φ 5.2x20mm） １３ 7. Specification (A) Specification of BON-6002 Input voltage Frequency Feeding amount Feeding method Solder diameter Dimension Weight Power consumption Power cable Case material Fuse 100V 50/60Hz 40/48mm Foot switch φ0.6～φ1.2 142Wx122Dx160H 1950g Approx. 6VA power code with 3P plug（earth s pecification）1.6m Steel: t=1.2 Glass tube fuse 250V 1A（φ5.2x20mm） １４ 8. Question & Answer (A) Trouble shooting Phenomena Please check Measures Page. 1. Switch lump is not able to be ON ①Is the Power cable inserted to the receptacle? Insert the power plug in the receptacle ②Is the Fuse consumed? Exchange fuse to new P12 ①Is the V-blade contacting Guide pulley? Loosen upper housing and separate V-blade and Guide pulley P8 ②Is the Foot switch inserted to machine? Insert foot switch to machine ③Is the Foot switch broken? Exchange foot switch to new ④Is the Motor broken? Please ask us for repair 1. Is V-grooved properly done or not? V-blade is consumed, exchange V-blade to new P9 ①Adjust housing P8 ②V-blade is consumed, exchange V-blade to new P9 ③Guide pulley is consumed, exchange Guide pulley to new P10 1. Is the size of Solder wire diameter and Guide pulley size same? Exchange Guide pulley size to same size with solder wire P10 2. Is Extracting needle size correct? Exchange Extracting needle to correct size P11 Solder wire is buried in Guide pulley 1. Is the size of Solder wire diameter and Guide pulley same? Exchange Guide pulley size to same size with solder wire P10 Extracting needle is bended, or got rust. 1. Extracting needle is consumed? Exchange Extracting needle to new P11 1. It the space of Solder guide and Guide pulley appropriate? Adjust Solder guide and Guide pullet to appropriate. P11 2. Guide pulley is consumed? Exchange Guide pulley to new P10 2. Switch lump is able to be ON Motor does not move Solder ball is increased V-grooved solder wire is coiled around Guide pulley. Solder wire come off from Guide pulley groove 2. Is V-grooved onto center of solder wire or not? １５ 9. Guarantee and after service (A) Guarantee Our products are shipped after several factory test & inspection. But if you find malfunctions or defects due to problem in workmanship or transportation, please contact with your dealer or us. The guarantee period of your system in one year after purchase, except for replacement parts like V-blade. (B) After service If the machine has trouble, please read guide manual once again. If the trouble is still not solved, please contact your dealer or our service department. １６ ® JAPAN BONKOTE CO., LTD. 600-14 Kasahara-Cho, Mito-City, Ibaraki-Pref, JAPAN Zip: 310-0852 TEL: +81 29-241-2725 FAX: +81 29-241-2726 http://bonkote.net [email protected] １７
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