ATTEMPTS TO DEPOSIT MgB2 BY LOW PRESSURE CVD Laura Crociani #, Gilberto Rossetto, Pierino Zanella, Giovanni Carta, Istituto di Chimica Inorganica e delle Superfici, CNR, C.so Stati Uniti 4, 35127 Padova, Italy e Consorzio INSTM Naida El Habra, Marco Guidolin, Dipartimento di Scienze Chimiche, Università di Padova, via Marzolo 1, 35131 Padova, Italy Saulius Kaciulis, Alessio Mezzi, Istituto per lo Studio dei Materiali Nanostrutturati (ISMN) CNR via Salaria Km 29,300 00016 Monterotondo Stazione (RM) Italy Vincenzo Palmieri, INFN-Laboratori Nazionali di Legnaro, viale dell’Università 2, 35020 Legnaro (PD) Italy Giovanni Giunchi, Edison SPA R&D Foro Buonaparte 31 -20121 Milano Italy Abstract Chemical Vapour Deposition, CVD, is a technique offering the advantages of high grown rates and excellent conformal coverages with the possibility of employing simple apparatus by using a single source precursor [3]. Thanks to our chemical background and skills and to our experience with CVD we have been thinking of preparing a suitable compound to use as single source precursor for CVD deposition of MgB2. We have chosen Mg(BH4)2 which contains Mg and B in the right ratio and sublimates at 230 °C at 10-3 Torr [4]. Here we report a new method for the synthesis of Mg(BH4)2*xEt2O, the application of Mg(BH4)2 as CVD precursor and the preliminary results of the XPS investigation. The Chemical Vapour Deposition (CVD) process is a versatile method for the deposition of several different materials. In particular our attention has been focused to MgB2 which offers a new class of low-cost, high performance superconductor. Efforts to fabricate MgB2 belong to several different methods being mainly typical difficulties in its preparation the presence of MgO and the formation of MgBx, compounds, X>2. Thanks to our experience in the CVD process we decided to start investigating the opportunity of depositing MgB2 via CVD by choosing a possibly suitable compound which singled Mg(BH4)2 out. Experimental Here we report a new synthesis of the adduct Mg(BH4)2*xEt2O whose desolvation produced Mg(BH4)2, Mg(BH4)2 synthesis the application of Mg(BH4)2 as CVD precursor and the All the manipulations were carried out under an oxygenpreliminary results of the XPS investigation of the deposits and moisture-free atmosphere in a MBraun MB 200G-II obtained on Si(100). dry-box with an organic solvents scavenger. Et2O was dried before its use, following standard procedures [5]. Tl(BH4) Introduction was synthesized as reported in the literature [6]. MgI2 MgB2 is a well known compound first synthesized in the (Fluka) was used as received. Microanalyses were performed at Istituto di Chimica 50’s, which is now the object of an intense scientific research because of its superconductivity properties and its Inorganica e delle Superfici, CNR, Padova with a EA 1108 Instrument potential applications [1]. 11 B NMR were recorded with a Bruker AMX-300 Many efforts have been made to prepare pure MgB2 thin spectrometer, operating at 96.251 MHz, using BF3*Et2O as films mainly by using physical methods like Molecular an external standard. Beam Epitaxy, sputtering, Plasma Laser Deposition or mixing physical and chemical method like in the Mg(BH4)2: To a cold solution of MgI2 (750 mg, 2.7 mmol) in Et2O (10 mL) was added Tl(BH4) (1.302 g, 3 mmol) and electrochemical synthesis or the Hybrid Physical-Chemical the mixture was stirred overnight at room temperature. Vapour Deposition [1b, 2]. Problems associated with such techniques are the After filtration, the ethereal solution was concentrated by presence of MgO as impurity, different vapour pressure of distillation and the solvent completely removed as reported in the literature [4]. Yield 134 mg, 92%. B and Mg, formation of MgBx x#2, the use of dangerous Bulk decomposition of Mg(BH4)2 was achieved by substances like diborane. # decomposing in a Schlenk tube about 200 mg of Mg(BH4)2 e-mail: [email protected] at 430 ÷ 440 °C and at 10-3 Torr for 1h: the powder was characterized by means of X-ray diffraction. collected I = f(KE). and CVD deposition We set a suitable CVD apparatus by taking a Schlenk tube which was connected to a diffusive pump. The tube was closed by a quartz tube with a quickfit cone on which grease was applied to seal the whole system. Inside the quartz tube a resistance was put to heat the substrate (T = 500 °C). The precursor (about 100 mg) was put in the bottom and heated at ca 280 °C in a furnace at 10-3 Torr for 15, 30, 60, 90, 120, and 240 minutes. Sample characterization The samples were characterized by means of X-Ray Electron Diffraction and X-Ray Photoelectron Spectroscopy. XRD spectra were performed by using a Philips PW1830 powder diffractometer in Bragg-Brentano geometry using Cu Kα radiation (40 kV, 30 mA, λ = 1.54056 Å). The detector was a Xe gas proportional counter equipped with a secondary curved graphite monochromator. The patterns were collected in the 25º ÷ 70º 2θ range at grazing incidence (Ω = 2º). Peak positions were determined with a statistical error of d(2θ) = 0.02º. Phase identification was performed by using standard spectra reported in the JCPDS database. XPS measurements (including X-ray induced Auger spectra) were carried out by using an ESCALAB MkII (VG Scientific Ltd., U.K.) spectrometer, equipped with a standard Al Kα excitation source and a 5-channeltron detection system. Core level photoelectron and Auger spectra were collected at constant pass energy of the analyser set to 20 eV and a base pressure in analysis chamber of 1x10-10 mbar, which was increased up to 10-7 mbar during the depth profiling. The energy of the ion gun (Ar+) was set to 2.0 keV and the sample current density - to about 2 µA/cm2. Selected area of the sample was sputtered by using a gold mask with a circular hole of 3 mm in diameter. The binding energy (BE) scale was calibrated by measuring the C 1s peak (BE = 285.0 eV) from the surface contamination. Before investigating the samples, the energy scale was calibrated using sputter-cleaned Au foil with Au 4f7/2 peak set to BE = 84.0 eV. The accuracy of the measured BE was ± 0.1 eV. More experimental details have been reported elsewhere [7]. The spectra were processed by the CasaXPS v. 2.2.84 software, using a peak-fitting routine with symmetrical Gaussian-Lorentzian functions. Background intensity was subtracted from the photoelectron spectra by using Shirley method, while for Auger spectra was used the method of linear subtraction. Auger spectra of Mg KL23L23 line were processed in integral mode Results and discussion Mg(BH4)2 is an inorganic compound which sublimates above 230 °C at 10-3 Torr [4]. Many synthetic methodologies have been reported in the literature, but usually they require long reaction times or severe conditions, what prompted us to develop a new strategy of synthesis [8]. Therefore we have set up a new, easy way to prepare the adduct by reacting Tl(BH4) with MgI2 in Et2O. The yield is high and the adduct was characterized by means of 11BNMR spectroscopy. Finally the ether was removed in vacuo to produce Mg(BH4)2. Once set the synthesis up, we first studied decomposition of Mg(BH4)2 in vacuo. We decomposed about 200 mg of Mg(BH4)2 at 430 ÷ 440 °C at 10-3 Torr and we obtained a dark grey-brown powder which was analyzed by mean of X-ray diffraction. This spectra shows that the powder contains crystalline MgB2. Fig.1, what prompted us to proceed with the film deposition. Counts 400 100 ' 101 300 110 200 100 0 30 40 50 60 Position 2Theta/° 2Theta 70 Fig. 1. XRD spectrum of the product of bulk decomposition of Mg(BH4)2 We prepared six films 1 on Si(100) by using different deposition times ranging from 15 up to 240 minutes The samples were first analyzed by mean of XRD but unfortunately XRD spectra show the presence of only crystalline MgO. (Fig.2). Counts Counts 1000 ** MgO MgO (220) (220) 800 600 400 MgO MgO (111) (111) MgO MgO (200) (200) ** 200 0 -200 33 34 35 36 37 38 39 40 41 42 43 44 60 61 62 63 64 65 33 Position2Theta 2Theta [ [° ]°] Position 2Theta/° Fig. 2. Typical XRD spectrum of the films. In order to achieve more information about the composition of the filsm they were analyzed by means of X-ray photoelectron spectroscopy. First XPS spectra of MgB2 commercial pellets were recorded showing that i) the sample remained partially oxidized even after 2 h sputtering with 4 KeV energy Ar ion in UHV; ii) the XPS signals of boron oxide (BE = 193.3 eV) and B boride (BE = 188.4 eV) (fig. 3a) can be easily separated by the peak-fitting of B 1s line, while MgO and boride peaks (fig. 3b) are overlapping in Mg 2p line (~ 51.0 eV); iii) fortunately, the chemical states of MgO and MgB2 can be easily distinguished from Auger peak of Mg KLL (1181.5 and 1184.5 eV, respectively), fig. 3c, although it is difficult to quantify from Auger peaks . However, the concentration of Mg attributed to boride (Mgbor) can be calculated from the intensity of the principal components separated by peak-fitting routine using the following formula 9k B 1s Intensity, cps 7k oxide 6k 5k 4k 198 195 192 189 186 183 180 Binding Energy, eV Intensity, cps 6k b) Mg 2p 5k 4k 3k 2k 1k 62 60 58 56 54 52 50 48 46 Binding energy, eV 90k oxide Mg KL L c) 23 23 80k Intensity, cps Mgbor(atomic %) = Mgtot(atomic %)·[Iboride /(Iboride + Ioxide) where Mgtot is the total atomic concentration of Mg calculated by XPS quantitative analysis and Iboride and Ioxide are the intensity in cps (count per second) of the main component of Mg KLL of boride and oxide respectively. We could therefore determine the composition of the surface and of the bulk of the films (table 1). On the surface we can observe a lower B/Mg than in the bulk, which indicates that the surface is richer in Mg and it consists mainly of MgO. There is an oxide layer which is more or less constant apart the first and last samples: this is due to the presence of oxygen in the system because of a not very good sealing of the apparatus. By sputtering with Ar ion we could also determine the composition of the bulk of the films. boride a) 8k 70k 60k 50k 40k 30k 20k 10k boride 11671170117311761179118211851188 Kinetic Energy, eV Fig 3. a) XPS signals of boron oxide and B boride. b) XPS Mg 2p line; .c) Auger peak of Mg KLL. Table 1 Surface and bulk composition of the films expressed as B/Mg ratio and oxide thickness. Surface Bulk Surface Bulk Sample label oxide thickness composition composition* composition composition* and in sputtering deposition time minutes Btot / Mgtot Btot / Mgtot Bboride/Mgboride Bboride/Mgboride (1 min ~ 0.2 nm) (min) MgB1 – 15 1.3 7.3 8.4 7.6 38 MgB2 – 30 0.9 8.6 7.7 8.5 12 MgB3 – 60 1.2 8.7 8.2 9.9 12 MgB4 - 90 1.0 5.7 2.5 6.2 16 MgB5 – 120 0.8 6.2 7.6 7.6 15 MgB6 – 240 0.2 8.8 4.3 10.0 145 *Such compositions were obtained after sputtering the samples until a constant composition value was observed. We could observe that the inner part was richer in B and B/Mg ratio was quite higher than 2 which is expected in MgB2, being the film probably a mixture of different magnesium boride. We are not able to rationalize the B/Mg ratio and oxide thickness (magnesium and boride oxides) with the length of time deposition: the high B/Mg ratio in the bulk may be ascribed to Mg segregation occurring during film deposition under vacuum. Mg migrates to the surface partly reacting with the oxygen present in the reactor as impurity and partly evaporating. Conclusions We were able to set up a new easy and quick way to prepare Mg(BH4)2, whose bulk decomposition under vacuum produced MgB2. Decomposition of Mg(BH4)2 under CVD conditions produced complex films consisting of magnesium borides covered by an oxide layer in which it is not possible to exclude also the existence of MgB2. We think that because of the low volatility of the precursor a small amount of Mg(BH4)2 reached the hot substrate: decomposition occurred but because of the sizes of the particles and/or the little amount of substance deposited and/or formed, other phenomena such as Mg segregation prevailed on the formation of MgB2 yielding a deposit not well identifiable. References [1] a) J. Nagamatsu, N. Nakagawaa, T. Muranaka, Y. Zenitani, J. Akimitsu, Nature (2001), 410, 63. b) M. Naito, K. Ueda, Supercond. Sci. Technol. (2004), 17, R1. [2] S.H. Pawar, P.M. Shirage, D.D. Shivagan, A.B. Jadhav, Modern Physics Letters B (2004), 18, 505. [3] Chemical Vapor Deposition: Principles and Applications (Eds M.-L. Hitchman, K.-F Jensen), Academic Press, London (1993). [4] J. Plešek, S. Hermanek, Collect. Czech. Chem. Commun. (1966), 31, 3845. [5] Purification f Laboratory Chemicals 2nd Edition D.D. Perrin, W.L.F. Armarego, Pergamon Press, (1980). [6] E. Wiberg, O. Dittmann, H. Nöth, M. Schmidt, Z. Naturforsch. (1957), 12B, 56. [7] S. Kaciulis, A. Mezzi, G. Montesperelli, F. Lamastra, M. Rapone, F. Casadei, T. Valente, G. Gusmano, Surf. Coat. Technol. (2006), 201, 313. [8] B.D. James, M.G.H. Wallbridge, Prog. Inorg. Chem. (1970), 11 , 99. M. Bremer, H. Nöth, M. Warchold, Eur. J. Inorg. Chem. 2003, 111.
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