INSTRUCTION & PARTS MANUAL DOOR STERO Dishwashing Machines PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor THI STERO COMPANY HI TEMP DO OR MODELS SD2RA, SDRA, SDRA=PKG THE STERO COMPANY 3200 LAKEVILLE HWY. PETALUMA, CA. 94954 707 762-0071 800 762-7600 MO DE L# FAX# (707) 762-1954 SER IA L# RELEASE DATE 2/28/97 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor The Stero Company WARRANTY POLICY This warranty is in lieu of all other warranties, expressed or implied, including without limitation any implied warranty of merchantability, fitness for a particular purpose or non-infringement, and of any other obligation or liability on the part of Stero, whether in contract, strict liability, tort or otherwise. The Stero Company warrants this equipment to be free from defects in material and workmanship, under normal use and operation, for a period of one (1) year from the date of initial start up or eighteen (18) months from the date of shipment from the factory, whichever comes first. This warranty is conditioned upon the customer's maintenance and care as outlined in the service manual and upon return of the warranty registration card. Repafrs willbe performed during Stero 's authorized service agencie 's normal business hours. If the customer requires after hours service the customer will be responsible for the overtime premium. Machine is warranted only for the initial place of installation. Remo val of machine automatically terminates the warranty. Stero shall have no liability under this warrant y unless the customer promptly notifies Stero or it's factory authorized service agent of any alleged defects. All defective parts become the property of Stero and must be returned to Stero, or it's agent, at Stero 's expense, within thirty (30) days from the date of the part 's replacement. Parts replaced within the warranty carry only the unexpired portion of the machine 's warrant y. Not covered by this warranty are changes (parts and/or labor) necessitated by or damage resulting from: water conditions, accident, alteration, improper use, abuse, tampering, improper installation or failure to follo w operating and maintenance procedures. Examples of the foregoing, but without limitations are: (1) Damage to the machine resulting from excessive concentrations of chlorine or deliming acid solutions; (2) Use with utility service other than designated on the rating plates; (3) Improper connection to utility service; (4) Inadequate or excessive water and/or steam pressure; (5) Leaks caused by faulty installation; (6) Component failures caused by water leaks due to faulty installation; (7) Failure to comply to local building codes; (8) Failures due to deposits resulting from water or steam conditions, detergents, chemicals, or improper cleaning; (9) Resetting breakers, overloads, or safety thermostats; (10) Adjustments of thermostats after 90 days of operation; (11) Improper opening of utility supply valves; (12) Cleaning drain valves, line strainers, rinse nozzles, etc.; (13) Improper installation or malfunction of chemical dispensing equipment supplied by others; and (14) Failure to provide regular maintenance and daily cleaning as outlined in the service manuaL In no event will Stero be liable for loss or damage to or loss of use of facilities or other property, additional labor costs, loss of revenue, loss of anticipated profits, or other damages of any kind what so ever, whether direct, indfrect, incidental or consequentiaL PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor I r I A Stero's compact and flexible single tank, high temperature door type ware washer. Powerful Cleaning Action .Produces 53 racks of clean ware per hour. u Revolving upper and lower wash arms direct 185 gallons of recirculated water over the ware per minute, providing for a thorough wash and rinse. uHigh temperature 180 degree sanitizing rinse also enables the ware to dry quickly. Wash and rinse cycles can be by-passed with manual controls to handle hard to clean ware. Compact and flexible r Design uFit in a 25 inch space. uRacks can easily be loaded from any direction because Stero's exclusive cantilever door does not require front corner posts. The SD-2RA can be converted to a corner machine quickly and easily. Wrap-around handle is easily accessible from three sides. Standard Safety Features uDoor safety switch will not allow the machine to run unless the door is fully closed. Standard Equipment Engineered for the End User uType 304, 18-8, #4 stainless steel tank and hood. uStainless steel frame and legs. uEnclosed adjustable stainless steel feet. uStainless steel strainer pans filter wash and rinse water. il HP. drip-proof motor has overload protection, extended stainless steel shaft, sealed ball bearings and manual reset buttons. uComplete internal plumbing and wiring. Kit #55, a pre-plumbed and installed plumbing kit which includes a pressure regulating valve, pressure gauge and a shock arrester. uStainless steel front panel. Door cycle switch. uDoor interlock. uElectro-lift door mechanism, which automatically opens the door without operator assistance at the end of each cycle to speed drying. Miscellaneous Options Electric, gas, steam injector or steam coil tank heat. uAutomatic fill. The Stero Company 3200 Lake ville Highway Petaluma, CA 94954-5675 Toll Free 800-762-7600 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 3 1/2" RECOM. 1 2 3" MIN. CLEAR. 5/8"x 6" VENT O.D.. 61" A.F.F. 25 0.0 6" RECOMMENDED CLEARANCE FROM COMBUSTABLE WALL CORNER OPERATION WftI.I' -10T o lГЌO)7 5" RECOM. TO WALL 3 1/2" MINIMUM 21 1/2 I.D. 25 25 1/8 STRAIGHT TABLE MAY BE USED ON BOTH SIDES FOR TANK 1.0. i STRAIGHT THRU OPERATION o 1 1/2 TABLE ROLL 1 TABLC LIP (TYP.) OVERALL CLEARANCE 30 3 3/4 2" MULLION (TYP.) 1/2 DIE STAMPING EXTENDS 1/2" ALL 3 SIDES HEIGHT YOUR APPLICATION 34 5 3/4NOMINAL MACHINE SUGGESTED TABLE WIDTH, SIZE TO FIT 1/2 CLEAR. WITH DOOR OPEN 1 75 1/2 TABLE HEIGHT 61 57 1/4 34 27 O SD2-RA DM 2" NPT (F) DRAIN, MACHINE WASTE: WH 3/4" NPT (F) WATER SUPPLY: 18O'F. 0 20 PSI FLOW PRESSURE. TANK FILL & FINAL RINSE CONSUMPTION = 92 ORN. ONE (1) FEEDER SIZED FOR: EM ELEC. REQ. 1. WASH PUMP MOTOR - - - - iHR 2. WASH TANK HEAT 5KW SS 15-40 PSI CONSUMPTION 0 20 PSI 3/4" NPT (F) STEAM SUPPLY: TANK HEAT = IS LBS/HR. SR 1/2" NPT (F) STEAM RETURN: NG 1/2" NPT (F) NATURAL GAS SUPPLY: CONSUMPTION = 22.000 BTU VG NOTED VENT, GAS FLUE 5/8"x 6" VENT 0.0. 61" A.F.F. VENT TO ATMOSPHERE STANDARD 208V./230V./480V.-3PH. AVAILABLE The Stero Company 3200 Lakevifle Hwy., Petaluma. CA 94954-5675 TEL # (707) 762-0071 TELE-FAX # (707) 762-5036 TOLL FREE (800) 762-7600 Rev. 3/96 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor s I A Stero's single tank door type warewasher saves time and labor with a fully automatic cycle. Fully Automatic Operation The complete washing cycle begins when the door is closed. Unique pop-up door opens automatically when the rinse cycle ends allowing drying to begin immediately and without operator assistance. Compact and Flexible Design uFits in a 25 inch space. .Racks can easily be loaded from any direction because Stero's exclusive cantilever door does not require front corner posts. The SDRA can be converted to a corner machine quickly and easily. Wrap around handle is easily accessible from three sides. Powerful Cleaning Action uProduces 53 racks of clean ware per hour. u Revolving upper and lower wash arms direct 185 gallons of recirculated water over the ware per minute, providing for a thorough wash and rinse. High temperature 180 degree sanitizing rinse also enables the ware to dry quickly. u Automatic wash and rinse cycles can be by-passed with manual controls to handle hard to clean ware. Standard Safety Features uLow water protection is thermostatically controlled to protect 5 KW heating elements. Door safety switch will prevent the machine from running unless the door is fully closed. Standard Plumbing Features The SDRA is completely interplumbed with Stero's Kit #55, which includes a pressure regulating valve, pressure gauge and a shock arrester Standard Equipment Engineered for the End User Type 304, 18-8, #4 stainless steel tank and hood. u Stainless steel frame and legs. Enclosed adjustable stainless steel feet. iStainless steel strainer pans efficiently filter wash and rinse water. 1 HP. drip-proof motor has overload protection, extended stainless steel shaft, sealed ball bearings and manual reset buttons. .Complete internal plumbing and wiring. uElectric tank heat. .Automatic fill. uKit#55, a preplumbed and installed plumbing kit which include s a pressure regulating valve, pressure gauge and a shock arrester. uDoor cycle switch. Door interlock. Electro-lift door mechanism, which automatically opens the door at the end of each cycle. Stainless steel front enclosure panel. u Centrifugal pump is self-draining. The Stero Company 3200 Lakeville Highway N Pe ta/urna, CA 94954-5675 i Toll Free 800-762-7600 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor s 3 1/2" RECOM. 3" MIN. CLEAR. $O1(lfO) CORNER OPERATION 5" RECOM. TO WALL 21 3 1/2" MINIMUM 2 1/2 - -,-o - >-2 1/2 17 25 1/8 1&2 TANK I.D. STRAIGHT TABLE MAY BE USED ON BOTH SIDES FOR STRAIGHT THRU OPERATION 9 1/2 30 1/2 1 TABLE 1 ROLL 1/2 TABLE LIP (TYP.) YOUR APPLICATON TANK I.D. OVERALL DOOR IN RAISED POSITION ---1 P 75 1/2 3 3/4 2" MULLION DIE STAMPING (TYD.) EXTENDS 1/2" ALL 3 SIDES 00 TABLE HEIGHT CLEARANCE 34 5 3/4- 30 NOMINAL MACHINE HEIGHT SUGGESTED TABLE WIDTH, SIZE TO FIT 25 1/8 V I ' i &2 91 2 CLEAR. WITH DOOR OPEN 16 4 -J 57 1/4 51 1&2 k: NOTOR - 34 :1 pUlP 27 o 10 6 1/4 DM SORA DM 2 NPT (F) DRAIN, MACHINE WASTE: WH 3/4" NPT (F) WATER SUPPLY: 180F. 0 20 PSI FLOW PRESSURE, TANK FILL & FINAL RINSE C0NSU4PTION = 92 GALS/HR. EM1 ELEC. REQ. EM2 ELEC. REQ. I FEEDER SIZED FOR WASH PUMP MOTOR II-IP = i FEEDER SIZED FOR TANK HEAT - - - 5Kw = STANDARD 208V./230V,/480V.-3PH. AVAILABLE The Stero Company 321X1 Lakeville Hwy., Petaluma, CA 94954-5675 TEL # (707) 762-0071 TELE-FAX 4(707) 762-5036 TOLL FREE (800) 762-7600 Rev. 5/97 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor s I r 4 a Stero's complete warewashing package in a single tank door machine is equipped with all of the equipment needed for high temperature operation. Completely Equipped and Fully Automatic A mounted 15 KW. final rinse booster heater raises incoming water to 180 degrees. Mounted circuit breakers are internally wired to provide for a single point connection. r Fully Automatic Operation .The complete washing cycle begins when the door is closed. Unique pop-up door opens automatically when the rinse cycle ends allowing drying to begin immediately and without operator assistance. Compact and Flexible Design Fits in a 25 inch space. cRacks can easily be loaded from any direction because cHigh temperature 180 degree sanitizing rinse also enables the ware to dry quickly. .Automatic wash and rinse cycles can be by-passed with manual controls to handle hard to clean ware. Stero's exclusive cantilever door does not require front corner posts. .The SDRA-PKG can be converted to a corner machine quickly and easily. .Wrap around handle is easily accessible from three sides. Standard Safety Features uLow water protection is thermostatically controlled to protect 5 KW heating elements. Door safety switch will prevent the machine from running unless the door is fully closed. Powerful Cleaning Action uProduces 53 racks of clean ware Standard Plumbing Features The SDRA-PKG. is completely inter-plumbed with Stero's Kit #55, which includes a pressure regulating valve, pressure gauge and a shock arrester. Standard Equipment Engineered for the End per hour. Revolving upper and lower wash arms direct 185 gallons of recirculated water over the ware per minute, providing for a thorough wash and rinse. User uType 304, 18-8, #4 stainless steel tank and hood. uStainless steel frame and legs. cEnclosed adjustable stainless steel feet. u Stainless steel front enclosure panel. uCentrifugal pump is self-draining. u Stainless steel strainer pans filter wash and rinse water. .1 HR drip-proof motor has overload protection, extended stainless steel shaft, sealed ball bearings and manual reset buttons. u Complete internal plumbing and wiring. Electric tank heat. uAutomatic fill. Kit #55, a preplumbed and installed plumbing kit which includes a pressure regulating valve, pressure gauge and a shock arrester. u Door cycle switch. Door interlock. cElectro-lift door mechanism, which automatically opens the door at the end of each cycle. The Stero Company 3200 Lakeville Highways Peto/urna, CA 94954-5675 . Toll Free 800-762-7600 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor s 3 1/2" RECOM. 2 3" MIN. CLEAR. EjIViII O-D PRESSURE RELIEF -"Г‡ CORNER OPERATION VALVE-PLUMB TO OPEN RECEIVER 0 1(0)В¶ 7 I -5" RECOM. TO WALL 3 1/2" MINIMUM 21 1/2 1.0. 2 1/2-В» 25 1/8 TANK STRAIGHT TABLE MAY BE USED ON BOTH SIDES FOR I_D. 10 1 STRAIGHT THRU OPERATION o TABLE ROLL 1/2 TABLE LIP (TYP.) SUGGESTED TABLE WIDTH. SIZE TO FIT 25 1/8 YOUR APPLICATION TANK I.D. OVERALL 34 CLEARANCE DOOR IN RAISED POSITION I- 3 3/4 5 3/4- 30 OIE STAMPING NOMINAL 2" MULLION (TYP.) EXTENDS 1/2" ALL 3 SIDES N AC H IN E HEIGHT CLEAR. WITH DOOR OPEN18 75 1/2 TABLE HEIGHT DISH RACK DOOR GUIDES 2 1/2-1 57 1/4 34 22 19 24 NOTE: 450V. APPU ATIONS REQUIRE 32" CLEARANCE SDRA PACKAGE DM 2 NPT (F) DRAIN. MACHINE WASTE: WM 3/4" NPT (F) WATER SUPPLY: 140F. 0 20 PSI FLOW PRESSURE. TANK FILL & FINAL RINSE CONSUMPTION = 92 GALS/HR. EM ELEC. REQ. (1) FEEDER SIZED FOR: 1. WASH PUMP MOTOR 2. WASH TANK NEAT 3. ELECTRIC BOOSTER I HP 5 KW 15 KW STANDARD 208V./230V./480V.-3PH. AVAILABLE The Stero Company 3200 LakevUe Hwy., Petduma, CA 94954-5675 TEL # (707) 762-0071 TELE-FAX # (707) 762-5036 TOLL FREE (800) 762-7600 Rev. 5/97 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor INSTALLATION INSTRUCTIONS 1-SET MACHINE IN PLACE. LEVEL THE MACHINE BY ADJUSTINGTHE FEET AS REQUIRED. MAKE ALL PLUMBING CONNECTIONS AS INDICATED ON THE TAGS FASTENED TO THE MACHINE. (NOTE: MAKE AS MANY CLEANOUTS AS POSSIBLE IN THE DRAIN LINE, USING TEES WITH PIPE PLUGS IN EACH TEE INSTEAD OF ELBOWS, AS IT IS VERY IMPORTANT TO KEEP THE LINES CLEANED OUT.) 4-MAKE ALL ELECTRICAL CONNECTIONS AS INDICATED ON THE TACS FASTENED TO THE OUTLETS ON THE MACHINE. ALL ELECTRICAL INTER-CONNECTING IS DONE ON THE MACHINE AT THE FACTORY. ADJUSTMENT AND TESTS 1 - WATER & STEAM LINES MUST BE BLED BEFORE FINAL CONNECTION TO THE MACHINE IN ORDER TO REMOVE ANY SOIL & DIRT WHICH HAS ACCUMULATED. 2-WHEN STEAM HEAT EXCHANGER IS SUPPLIED THE TRAP ON THE SAME MUST BE BLED. 3-CHECK INLET & OUTLET WATER TEMPERATURES TO CONFORM TO THE FOLLOWING REQUIREMENTS, IN ORDER TO ASSURE SATISFACTORY OPERATION. 140 F 180 F 180 F -INLET LINE TO HEAT EXCHANGER (WHEN SUPPLIED) -OUTLET FROM HEAT EXCHANGER (WHEN SUPPLIED) -INLET TO FINAL RINSE 4-THE TANK HEATER, HEAT EXCHANGER, AND ALL OTHER ADJUSTABLE PARTS ARE CONNECTED & SET AT THE FACTORY & NEED NO FURTHER ADJUSTMENT. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor OPERATING INSTRUCTIONS SD-2RA OPEN THE DOOR AND CHECK TO SEE THAT THE PUMP INTAKE SCREEN AND THE STRAINER PANS ARE CLEAN AND IN PLACE. TURN THE BOOSTER HEATER ON. CLOSE THE 3 SIDED DOOR AND THE DRAIN VALVE. TURN THE MANUAL FILL SELECTOR SWITCH ON AND HOLD IT UNTIL WATER DRAINS FROM THE MACHINE. (THIS INDICATES THAT THE MACHINE IS FILLED TO THE OVERFLOW LEVEL.) PUSH THE TANK HEAT SWITCH. (THE RED BUTTON SHOULD LICHT.) OPEN THE DOOR AND PLACE A RACK OF PRE-SCRAPPED DISHWARE INTO THE MACHINE. CLOSE THE DOOR AND PUSH THE STRAT SWITCH. (THE BUTTON WILL LICHT AND THE MACHINE WILL BEGIN IT'S 60 SECOND WASH/RINSE CYCLE.) AFTER THE CYCLE IS COMPLETED, OFEN THE DOOR AND REMOVE THE DISHRACK AND INSERT ANOTHER RACK OF DISHWARE INTO THE MACHINE. (REPEAT STEP #7.) AT THE END OF THE MEAL PERIOD, TURN OFF THE BOOSTER AND TANK HEAT SWITCH, DRAIN AND THOROUGHLY CLEAN THE INSIDE OF THE DISHMACHINE. LEAVE THE DOORS OPEN TO AIR DRY AND LET THE NEXT SHIFT KNOW THE MACHINE IS CLEAN AND READY TO BE REFILLED. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor OPERATING INSTRUCTIONS SDRA OPEN THE DOOR AND CHECK TO SEE THAT THE PUMP INTAKE SCREEN AND THE STRAINER PANS ARE CLEAN AND IN PLACE. LEAVE THE DOOR OPEN. TURN THE BOOSTER HEATER ON. CLOSE THE DRAIN VALVE. TURN THE HAND-AUTO SWITCH TO THE AUTO POSITION. THE RINSE-OFF-WASH MANUAL SELECTOR SWITCH SHOULD BE OFF. PLACE A RACK OF PRE-SCRAPPED WARE INTO THE MACHINE. CLOSE THE DOOR. (THE MACHINE WILL FILL AUTOMATICALLY AND BEGIN IT'S 60 SECOND WASH/RINSE CYCLE.) PUSH THE TANK HEAT SWITCH. (THE RED BUTTON WILL LIGHT AFTER THE MACHINE IS FILLED.) AFTER THE WASH/RINSE CYCLE IS COMPLETE, THE DOOR WILL POP UP. OPEN THE DOOR AND REMOVE THE DISHRACK. INSERT ANOTHER RACK OF DISHWARE INTO THE MACHINE. (REAT STEPS 6,7 AND 8.) AT THE END OF THE MEAL PERIOD, TURN OFF THE BOOSTER AND TANK HEAT SWITCH, DRAIN AND THOROUGHLY CLEAN THE INSIDE OF THE DISHMACHINE. LEAVE THE DOORS OPEN TO AIR DRY AND LET THE NEXT SHIFT KNOW THE MACHINE IS CLEAN AND READY TO BE USED. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor DAILY MAINTENANCE CLEANLINESS IS ONE OF THE MOST IMPORTANT THINGS IN ANY DISHROOM. CLEAN EQUIPMENT PREVENTS REPAIR PROBLEMS, AND MOST IMPORTANT OF ALL, GIVES YOU CLEAN, SANITARY WARE. THIS IS BEST ACCOMPLISHED BY ESTABLISHING A DAILY PROCEDURE, AND BY SELECTING A SUPERVISOR, IF POSSIBLE, TO SEE THAT IT IS PROPERLY DONE. AT THE END OF EACH SHIFT OR WASHING PERIOD, THE FOLLOWING STEPS WILL INSURE PROPER RESULTS. i - REMOVE RACK FROM MACHINE. 2-SHUT OFF POWER TO THE MACHINE. IF MACHINE IS STEAM HEATED, TURN OFF STEAM SUPPLY. 3-OPEN THE DOOR AND REMOVE THE LOWER RINSE ARM, BOTH WASH MANIFOLDS AND SCRAP SCREENS. THE LOWER RINSE ARM PLUGS SHOULD BE REMOVED AND THE LOWER RINSE ARM, WASH MANIFOLDS AND SCREENS SHOULD NOW BE CLEANED IN A SINK, OR FLUSHED OUT WITH A HOSE. IT IS NOT NECESSARY TO USE A BRUSH. 4-WASH, SCRUB, AND RINSE DOWN THE INSIDE OF THE MACHINE. ALL REFUSE IN THE BOTTOM OF THE TANK SHOULD BE FLUSHED DOWN THE DRAIN VALVE. WHEN THE TANK IS CLEAN, INSPECT THE DRAIN VALVE. REMOVE ANY FOREIGN MATTER THAT MIGHT REMAIN BETWEEN THE POPPET AND THE SEAT OF THE VALVE. 5- CLEAN THE EXTERIOR OF THE MACHINE WITH A GOOD ACCEPTABLE STAINLESS STEEL CLEANER. LEMON OIL MAY BE USED. 6-THE FLOOR AROUND THE BASE OF THE MACHINE AND UNDER THE TABLE MAY ALSO BE CLEANED TO PREVENT SOIL ACCUMULATION. 7-ALL INTERIOR COMPONENTS THAT WERE REMOVED FROM THE MACHINE SHOULD NOW BE REINSTALLED. 8- LEAVE THE DOOR OPEN TO ALLOW THE INTERIOR OF THE MACHINE TO DRY. ALWAYS REMEMBER-A CLEAN MACHINE IS A WELL MAINTAINED MACHINE & YOU CAN'T GET CLEAN WARE OUT OF A DIRTY MACHINE PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PUMP MAINTENANCE UNDER THIS SECTION, WE ARE CONCERNED WITH TH.E CENTRIFUGAL PUMP. AFTER A CERTAIN LENGTH OF TIME, SOMETIMES MANY YEARS, IT MAY BE NECESSARY TO REPLACE A PUMP SEAL. THESE ARE CERAMIC SEALS. PROCEED AS FOLLOWS: i - THE PUMP UNIT IS HELD ON TO THE PUMP HOUSING BY FOUR HEX NUTS. REMOVE THE HEX NUTS. THE PUMP UNIT SHOULD NOW COME OFF. 2-REMOVE THE CAP SCREW IN THE END OF THE IMPELLAR SHAFT. IF THE UNIT HAS BEEN IN USE FOR A LONG TIME, IT MAY BE NECESSARY TO USE A PULLER. THIS EXPOSES THE SEAL. IT IS NOT NECESSARY TO TAKE THE MOTOR APART TO REMOVE THE SEAL. 3 - WORK THE ENTIRE SEAL RING OUT WITH A SCREW DRIVER, AND CLEAN THE SEAL HOUSING THOROUGHLY. 4-REINSTALL THE NEW SEAL IN THE SAME WAY AS THE OLD ONE WAS REMOVED. (IF NECESSARY, REFER TO EXPLODED VIEW IN THE MOTOR SECTION OF THIS MANUAL.) 5-AFTER THE SEAL IS PROPERLY INSTALLED IN THE HOUSING; A-REMOUNT IMPELLAR ON SHAFT. B-CLEAN MOUNTING SURFACE OF THE PUMP HOUSING AND THE END BELL. C-REMOVE THE OLD GASKET, IF DAMAGED. D-INSTALL A NEW GASKET. E-REMOUNT THE MOTOR AND PUMP HOUSING. F-TIGHTEN ALL FOUR HEX NUTS EVENLY AND SECURELY. 6-THE UNIT IS NOW READY TO BE USED. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor FINAL RINSE BOOSTER THE FINAL RINSE BOOSTER SUPPLIED WITH THE EQUIPMENT IS SIZED SO AS TO SUPPLY 180 F - 190 F WATER TO THE FINAL RINSE. TO DO THIS, IT SHOULD HAVE AN INCOMING WATER SUPPLY OF 140 F AND 20 TO 25 FOUNDS OF FLOW PRESSURE. IF THE BOOSTER IS STEAM HEATED IT SHOULD ALSO HAVE AN ADEQUATE STEAM SUPPLY OF 15 TO 40 PSI. WATER AND STEAM LINES TO THE BOOSTER SHOULD BE SIZED AS CALLED FOR IN THE DRAWINGS OR SPECIFICATIONS. THE ELECTRICAL POWER SUPPLY TO THE BOOSTER SHOULD BE OF THE REQUIRED VOLTAGE AND PHASING AS CALLED FOR IN THE DRAWINGS OR SPECIFICATIONS. THE TEMPERATURE IN THE FINAL RINSE IS CONTROLLED BY A FENWALL THERMOSWITCH UNIT. IF IT BECOMES NECESSARY TO ADJUST THE FINAL RINSE TEMPERATURE, REFER TO THE BOOSTER SECTION FOR THE THERMOSTATE LOCATION. THE TANK HEAT IN THE POWER WASH AND POWER RINSE TANK IS ALSO CONTROLLED BY A THERMOSWITCH. IF IT BECOMES NECESSARY TO ADJUST THESE TEMPERATURES, TURN THE ADJUSTMENT SCREW CLOCKWISE TO INCREASE TEMPERATURES, COUNTER CLOCKWISE TO DECREASE TEMPERATURES. TURN THE ADJUSTMENT SCREW 1/4 TURN AND RECHECK TEMPERATURES, OVER ADJUSTMENT MAY DAMAGE THE THERMOSTAT. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor ELECTRICAL THIS WAREWASHING UNIT HAS BEEN THOROUGHLY TESTED UNDER ACTUAL OPERATING CONDITIONS WITH HOT WATER, STEAM (WHEN USED), AND THE ELETRICAL ALL WORKING PROPERLY. WHEN THE UNIT HAS BEEN REASSEMBLED PROPERLY'AND ALL SYSTEMS CONNECTED, ONE OF THE MOST IMPORTANT THINGS TO REMEMBER IS THE FINAL ELECTRICAL CONNECTION TO THE MAIN POWER SUPPLY. WHEN CONNECTING IT TO A SINGLE OR THREE PHASE SYSTEM, AND THE ELECTRICIAN TURNS ON THE EQUIPMENT FOR THE FIRST TIME, HE SHOULD CHECK TO SEE THAT THE MOTOR IS RUNNING IN THE PROPER DIRECTION. IF NOT, THEN HE SHOULD SWITCH TWO OF THE LEADES, RE-CHECK ROTATION, SECURE CONNECTIONS MAKING SURE THEY ARE TIGHT AND INSULATED. THE VARIOUS PUMP UNITS, VALVE CIRCUITS, ETC., HAVE ALL BEEN PHASED OUT AND CHECKED OUT AT THE FACTORY AND NEED NO ATTENTION. EACH SERVICE IS ALSO PROTECTED BY OVERLOAD DEVICES. THESE ARE ALSO LOCATED IN THE PANEL BOX AS ARE ALL THE CONTACTORS AND RELAYS. WHENEVER A PROBLEM ARISES WITH THE ELECTRICAL SYSTEM, THIS EXAMINATION SHOULD BE MADE BY A COMPETENT ELECTRICIAN. ALWAYS REFER TO THE WIRING DIAGRAM BEFORE REMOVING OR INSTALLING, OR DOING ANY WORK ON THE ELECTRICAL SYSTEM. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor SDRA/SD-2RA TROUBLE SHOOTING PROBLEM LOOK FOR i -CLOSED WATER SUPPLY VALVE. i -OPEN SUPPLY VALVE. 2-PLUGGED LINE STRAINER. 2-REMOVE & CLEAN SCREEN. 3-CHECK OPERATION OF VALVE, 3-DEFECTIVE FILL VALVE. MACHINE WILL NOT FILL AUTOMATICALLY. CORRECTION REPLACE IF NECESSARY. 4-DEFECTIVE DOOR SWITCH. 4-CHECK OPERATION OF SWITCH & LEVER. ADJUST IF NECESSARY. 5-POSITION OF HAND-AUTO SWITCH, 5-TURN SWITCH TO AUTO POSITION. 6-DEFECTIVE FILL CONTROL RELAY. 6-REPLACE FILL CONTROL RELAY. MACHINE WILL NOT 1-FOOD PARTICLES HOLDING DRAIN VALVE FROM SEATING. 1-CHECK DRAIN VALVE SEAT. 2-DRAIN NOT CLOSING. 2-ADJUST DRAIN LINKAGE BETWEEN HOLD WATER. DRAIN VALVE BODY & DRAIN HANDLE. 3-DEFECTIVE DRAIN O-RING. 3-REPLACE O-RING 1-DEFECTIVE FLOAT SWITCH. 1-CHECK FOR PROPER OPERATION, ADJUST OR REPLACE IF 2-DEFECTIVE FILL VALVE. 2-CHECK OPERATION OF VALVE, REPLACE IF NECESSARY. 3-REPLACE RELAY. 1-REPLACE RELAY. MACHINE OVEFILLS. NECESSARY. 3-DEFECTIVE FILL CONTROL RELAY. 1-DEFECTIVE FILL CONTROL RELAY. 2-POSITION OF HAND-AUTO SWITCH. 2-TURN TO THE AUTO POSITION. 3-DEFECTIVE FLOAT SWITCH. 3-CHECK FOR PROPER OPERATION, MACHINE WILL NOT ADJUST OR REPLACE IF AUTOMATICALLY START. NECESSARY. 4-DEFECTIVE CONTROL RELAY. 4-REPLACE RELAY. 5-DEFECTIVE MOTOR CONTACTOR. 5-REPLACE CONTACTOR. 6-DEFECTIVE 2 CAM TIMER OR 6-REPLACE TIMER OR SWITCH. MICRO SWITCH. PUMP MOTOR KICKING OUT. 1-CHECK MOTOR ROTATION. 1-CHANGE MOTOR ROTATION. 2-CHECK LINE VOLTAGE. 2-CHECK WITH VOLTMETER. 3-BROKEN GLASS, DISH, SILVER, ETC. IN PUMP HOUSING. 3-REMOVE PUMP MOTOR & CLEAN PUMP HOUSING. CHECK INTAKE & DISCHARGE SIDE OF PUMP. 4-REMOVE & CLEAN UPPER & 4-PLUGGED MANIFOLDS. LOWER MANIFOLDS. 1-PLUGGED MANIFOLDS. 1-REMOVE & CLEAN UPPER & 2-PUMP MOTOR KICKED OUT. 2-RESET OVERLOAD ON MOTOR. 3-CHECK WASH TEMPERATURE. 3-ADJUST TEMP. 150 TO 165F. LOWER MANIFOLDS. MACHINE IS NOT 4-EMPTY DETERGENT CONTAINER. 4-REPLACE CONTAINER. WASHING PROPERLY. 5-LOW WATER LEVEL IN TANK. 5-ADJUST FILL FLOAT SWITCH. 6-WASHARMS NOT REVOLVING. 6-REMOVE & CLEAN UPPER & 7-DEFECTIVE TIMER OR MICRO SW. 8-CHECK MOTOR ROTATION. 7-REPLACE TIMER OR MICRO SW. LOWER MANIFOLDS. 8-CHANGE MOTOR ROTATION. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor SDRA/SD=2RA TROUBLE SHOOTING PROBLEM LOOK FOR CORRECTION 1-PLUGGED FINAL RINSE SPRAYERS. 1-REMOVE & CLEAN. 2-ADJUST LOWER RINSE ARM. 2-LOWER FINAL RINSE ARMS OUT OF ALIGNMENT. MACHINE IS NOT RINSING PROPERLY. 3-DEFECTIVE FINAL RINSE VALVE. 3-CHECK & REPLACE IF 4-LOW FINAL RINSE PRESSURE. 4-ADJUST PRV VALVE. 5-ADJUST TEMPERATURE 180 TO NECESSARY. 5-CHECK FINAL RINSE TEMPERATURE. 6-LOWER FINAL RINSE ARM NOT 195F. 6-CHECK HUB REPLACE IF WORN. REVOLVING. WATER COMING OUT BETWEEN DOOR & HOOD. 7-EMPTY RINSE-DRY CONTAINER. 1-NO RACK IN MACHINE. 2-LOWER WASHARM NOT REVOLVING. 3-DOOR OUT OF ADJUSTMENT. 7-REPLACE CONTAINER. 1-INSTALL RACK IN MACHINE. 1-CHECK UPPER & LOWER DOOR TEFLONS & ROLLERS. 2-CHECK SPRING TENSION. 3-CHECK THAT MACHINE IS LEVEL. 1-REPLACE IF WORN. 2-REMOVE & CLEAN. 3-ADJUST DOOR USING A RUBBER MALLET. CALL FACTORY. DOOR IS HARD TO OPEN. 1-TRIPPED CIRCUIT BREAKER. 2-TANK HEAT SWITCH. MACHINE WILL NOT COME 2-ADJUST SPRING TENSION. 3-LEVEL MACHINE. 1-RESET CIRCUIT BREAKER. 2-CHECK TO INSURE TANK HEAT SWITCH IS ON. 3-LIME BUILD UP ON ELEMENT. 4-TRIPPED HIGH LIMIT. 5-CHECK LINE VOLTAGE. 3-DELIME TANK. 4-RESET HIGH LIMIT. 5-CHECK LINE VOLTAGE WITH 6-CHECK AMPERAGE. 6-CHECK ELEMENT FOR PROPER VOLTMETER. UP TO TEMPERATURE. AMPERAGE DRAW. (ELECTRIC TANK HEAT) 7-CHECK TANK HEAT CONTACTOR. 8-THERMOSTAT OUT OF ADJUSTMENT. 7-REPLACE IF NECESSARY. 8-ADJUST THERMOSTAT, REPLACE IF NECESSARY. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor TABLE OF CONTENTS DESCRIPTION PACE TRACKS, TANK & FRAME ASSEMBLY 1-2 DOOR/HOOD ASSEMBLY 3-4 DOOR HANDLE/SPRING ASSEMBLY 5-6 7-8 WASH/RINSE ARM ASSEMBLY MOTOR & PUMP ASSEMBLY 9-10 STEAM COIL/INJECTOR ASSEMBLY 11-12 STEAM BOOSTER ASSEMBLY 13-14 CAS HEAT ASSEMBLY 15-16 DRAIN & OVERFLOW ASSEMBLY 17-18 PLUMBING ASSM. WITH OUT KIT 55 19-20 PLUMBING ASSM. WITH KIT 55 21-22 TEMPERATURE GAUGE ASSEMBLY 23-24 FLOAT SWITCH ASSEMBLY 25-26 CONTROL BOX 27-28 SWITCH ASSEMBLY 29-32 CONTROL BOX COMPONENTS 33-34 CIRCUIT BREAKER ASSEMBLY 35-36 ELECTRO-LIFT BOX ASSEMBLY 37-38 MAGNETIC IГ‘1'ERLГ–R'A5EMBL'{ 39-40 THERMOSTATS & ELEMENTS 41-42 ELECTRICAL FITTINGS 43-44 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 1/4-20 X 5/8 BOLT 1/4 LOCK WASHER 1/4-20 NUT 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16-18 NUT 5/16-18 X 1/2 BOLT 5/16 WASHER 5/16 LOCK WASHER 5/16-18 NUT 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16-18 NUT Lo В© i PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor TRACKS, lAN< & FRAME ASSEMBLY ITEM DESCRIPTION REMARKS i RACK GUIDE CROSS BAR SUPPORT RACK GUIDE REAR SUPPORT RACK GUIDE FRONT SUPPORT STRAINER PAN SDRA RACK CUIDE FRONT RAIL DOOR BUMPER RETAINER DOOR LOCK (L OR R) SD2RA LOCK DOOR SD2RA SUPPORT CONTROL BOX 2 REQ'D 2 3 4 5 6 7 8 9 10 il 12 13 14 4 REQ3D 4 REQ'D 2 REQ'D 2 REQ'D TANK HEATER COMPARTMENT COVER FRAME PANEL FRONT FEET BULLET ADJUSTABLE LONG 4 REQ'D SUPPLY MACHINE MODEL & SERIAL NUMBER PART BiO-1685 BiO-1682 BiO-1683 BiO-2406 BiO-1684 P57-1088 Al O-2475 Al O-2477 Al O-2403 BiO-2401 BiO-2404 BiO-2402 BiO-2405 P60-1279 2 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 8-32 NYLOCK NUT o 8-32 X 3/8" TRUSS HD o o ACORN N UT 1/4" LOCK WASHER 1/4" FLAT WASHER ALL ROLLER HARDWARE IS INCLUDED WITH THE i 1IIIII ROLLER o Il 4-40 X 1/4" TRUSS HD 4-4O NYLOCK NUT \(NuT IS NOT SHOWN) o e o - e 12-24 X 3/4" FLAT HD o 12-24 X 5/8" RD HD SCREW 12-24 NYLOCK NUT e 3 12-24 LOCK WASHER 12-24 NUT (LOCK WASHER & NUT ARE NOT SHOWN) 1/4-20 X 1-1/4" FLAT HD 1/4 LOCK WASHER 1/4-20 NUT PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor DOOR/Hoob ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 il12 DESCRIPTION RETAINER UPPER TEFLON W/NUT LEFT HOOD WJDOOR CUIDES REED SWITCH ASSEMBLY RETAINER UPPER TEFLON W/NUT RIGHT TEFLON UPPER LEFT & RIGHT DOOR GUIDE LEFT BRACKET DOOR ROLLER LEFT MACNET ASSEMBLY SPONGE RUBBER DOOR GUIDE RIGHT BRACKET DOOR ROLLER RIGHT REMARKS PART A1O-2412 Al O-2408 2 REQ'D 3 REQ'D DOOR SDRA 20 GA. (NEW STYLE) DOOR SDRA 16 GA. (OLD STYLE BEFORE MAY 1975) BiO-5595 Al 0-2413 A1O-2414 Al 0-2409 Al 0-2424 Al 0-4275 P57-5707 A10-2410 Al 0-2425 Ai0-2411 AlO-2466 13 14 15 16 DOOR ROLLER ASSEMBLY CUIDE TEFLON LOWER DOOR GASKET DOOR ANGLE RETAINER LOWER TEFLON LOWER 2 REQ'D 2 REQ'D Al 0-5423 2 REQ'D P57-1990 A10-2420 17 18 DOOR BUMPER ANGLE DOOR (SERIAL# MUST BE SPECIFIED WHEN ORDERED) RETAINER MACNET SD2RA 2 REQ'D RIGHT & LEFT 19 20 MAGNET HORSESHOE 2 REQ'D 2 REQ'D SUPPLY MACHINE MODEL & SERIAL NUMBER Ai0-2422 P57-1088 Bl0-2423 AlO-2478 P49-1269 4 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 1/4-20 X 5/8" BOLT 1/4 LOCK WASHER 1/4-20 NUT 5/16-18 X 1-3/4" BOLT 5/16 FLAT WASHER 5/16-18 ACORN NUT 1/4-20 X 3/4' BOLT 1/4 FLAT WASHER 1/4 LOCK WASHER 1/4-20 NUT 5/16-18 X 1" FLAT HEAD 5/16-18 ACORN NUT 3/8 HEAY HEX NUT 3/8 FLAT WASHER 5 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor DOOR HANDLE/SPRING ASSEMBLY ITEM 1 2 3 4 5 6 7 8 DESCRIPTION BRACKET DOOR HANDL PIVOT (PARTi INCLUDES TOP & BOTTOM HALVES) HANDLE REAR DOOR SDRA TEFLON WASHER CASKET "X" DOOR BEARING PIN PIN PIVOT DOOR BEARING BUSHING BRONZE ROD DOOR CONNECTING HANDLE DOOR HANDLE CONNECTING ROD BUSHING 9 12 DOOR CONNECTING ROD PIVOT HANDLE FRONT DOOR SDRA BEARING TEFLON SPRING HANGER HANGER DOOR HANDLE SPRING 13 14 15 SPRING DOOR ADAPTOR SPRING TO SCREW SCREW SPRING ADJUSTMENT 10 11 REMARKS 2 REQ'D PART BiO-1550 A1O-2417 QTY. VARIES A57-1188 2 REQ'D 2 REQ1D A57-2415 A1O-1548 2 REQ'D 2 REQ'D 2 REQ'D P66-1062 A1O-1554 A5O-1556 2 REQ'D A5O-1175 Al O-2418 A1O-1553 A1O-2416 (17-1/2В» LONGD SDRA A6O-115O A1O-1176 A1O-i555 SUPPLY MACHINE MODEL & SERIAL NUMBER PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 5/16-18 X 1/2" BOLT 5/16 WASHER - IOOD 1/4-20 X 5/8 BOLT 1/4 FLAT WASHER 1/4 LOCK WASHER 1/4-20 NUT 5/16-18 X 1/2' BOLT 5/16 WASHER 1/4-20 X 5/8" BOLT 1/4 LOCK WASHER 7 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor WASH/R NSE ARM ASSEVIBLY ITEM 1 2 3 4 5 DESCRIPTION REMARKS ELBOW 90 3/4 C X M - SPRAYER 6 7 8 9 10 11 12 13 14 15 UPPER RINSE SPIRAL FERRULE SPRAYER UPPER RINSE COMPLETE (ASSEMBLY INCLUDES ITEM 5 & 6) 4 REQ'D 4 REQ'D 4 REQ'D WASH ARM ROTATING UPPER RINSE MANIFOLD BRACKET CLAMP RINSE RING BUSHING UPPER WASH ARM 21 STANDPIPE 22 COMMON RINSE SPRAYERS .063 HOLE 23 PIN LOWER WASH ARM 24 FEED LINE LOWER RINSE 25 WASH ARM ROTATING 26 BUSHING LOWER WASH ARM 27 FIBER WASHER 28 FLANGE O RING 29 LOWER WASH TEE 30 0 RING A60- 111 6 A5O-1232 A1O-2481 010-2430 A1O-2792 A1O-241 A1O-1265 A57-2474 WASHER PHENOLITE 20 C1O-2429 Al O-2397 C1O-1764 BRACKET RINSE RING (THIS PART IS WELDED TO THE INSIDE OF THE HOOD) PIN UPPER WASH ARM NUT RETAINING UPPER WASH ARM (INCLUDES ITEM 14) HUB REVOLVING RINSE ARM RINSE LOWER #2 ARM RINSE LOWER i PLUG SLOTTED PIN LOWER RINSE ARM 16 17 18 19 P68-1466 A10-1859 LOCKNUT 3/4 UPPER TEE TEE ASSEMBLY UPPER RINSE MANIFOLD RETAINER RING FOR UPPER RINSE PART A1O-2473 2 REQ'D BiO-2432 BiO-2434 BiO-2433 A5O-2435 A1O-1264 AlO-i 169 10 REQ'D RINSE ARM COMPLETE ASSEMBLY (INCLUDEs ITEMS 16,i7l8,i9, & 22) SUPPLY MACHINE MODEL & SERIAL NUMBER B50- 11 73 AiO-1263 BiO-2438 010-1764 Al 0-2436 A57-1177 Al 0-2467 CiO-2437 P57-2031 BiO-4175 8 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 3/15 X 3/4" SHAFT KEY 3/8 NUT (4 REQD) 3/8-16 X 1" ALLEN HEAD CAP SCREW 5/16-18 X 7/8" BOLT 5/16 LOCK WASHER 3/8-16 X 7/8 BOLT 3/8 LOCK WASHER 3/8F TANK'. L 3/8-16 X 1-1/2" STUD - 3/8-16 X 7/8" BOLT 3/8 LOCK WASHER 3/8 FLAT WASHER TANK 5/16-18 X 3/4" BOLT 5/16 LOCK WASHER 9 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PUMP & MOTOR ASSEMBLY ITEM 1 2 3 4 5 DESCRIPTION MOTOR 1HP 208/2.30/460 V. 3PH MOTOR 1HP 115/230 V. 1PH END BELL #498A WASHER SS MOTOR FLANGE SEAL SHAFT 3/4" J/307 SS IMPELLER 6 WASHER HEAVY FLAT MOTOR END SHAFT TO IMPELLER 7 GASKET "T" 321 PUMP DISCHARGE GASKET "LВ» MOTOR TO PUMP HOUSING PUMP /321 GASKET "S" PUMP SUCTION FLANGE 8 9 10 li 12 13 REMARKS P41-2220 P41-2219 8 REQ'D PUMP INTAKE SCREEN UNIVERSAL PLUG 1/4" NPT GASKET "C" 316 & 317 INSPECTION COVER 14 15 16 17 PART # C1O-2173 P67-1909 P57-1696 BiO-5490 Al O-2014 B57-2444 B57-2443 C10-2440 B57-2442 BiO-5763 P68-1605 A57-1754 COVER INSPECTION #316 A1O-2441 NO LONGER AVAILABLE USE BiO-5763 REF ITEM 11 BiO-1864 NO LONGER AVAILABLE USE BiO-5763 REF ITEM 11 BiO-1861 PUMP SUCTION STRAINER BiO-1504 COMPLETE 3 PHASE MOTOR WITH IMPELLAR (ASSEMBLY INCLUDES ITEMS BiO-4171 COMPLETE i BiO-2185 1,2,3,4,5,6, & MISC. HARDWARE) PHASE MOTOR WITH IMPELLAR (ASSEMBLY INCLUDES ITEMS 1,2,3,4,5,6, & MISC. HARDWARE) PUMP COMPLETE #321 (ASSEMBLY INCLUDES ITEMS 9,12,13, & 14) SUPPLY MACHINE MODEL & SERIAL NUMBER BiO-2479 iO PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER TANK! TAN)? 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER -5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16-18 NUT TANK! - 1/4-20 X 5/8 BOLT 1/4 LOCK WASHER 1/4-20 NUT TAN)? 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16-18 NUT TANK TAN)? ii00 5/16-18 X 3/4 BOLT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16-18 NUT PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor STEAM COL/NJECToR ASSEMBLY ITEM i 2 3 4 5 6 7 8 9 iO il 12 13 14 DESCRIPTION REMARKS PART # NEW STYLE STEAM COIL ASSM. (WHEN ORDERING FACTORY REQUIRES MODEL & SERIAL ) GASKET STEAM COIL PIPE FLANGE ClO-4617 FLANGE RETURN ADAPTER i2" NPT FLANGE INLET ADAPTER 3/4 NPT A1O-3329 Al O-3332 NO # BOX STEAM RETURN ASSM. (NO LONGER AVAILABLE USE ITEM #1) STEAM INJECTOR PIPE CLAMP STEAM TUBE WITH FLANGES (WHEN ORDERING FACTORY REQUIRES SIZE) ORING Ll3O VITON STEAM COIL STEAM INJECTOR PIPE 1" IPS BRACKET PIPE SUPPORT STEAM INJECTOR STEAM SILENCER NIPPLE SS 1/2 CLOSE MIP BUSHING SS 3/4 X 1/2 MXF BLANK PLATE 3X3 SS SUPPLY MACHINE MODEL & SERIAL NUMBER A57-2387 A1O-2163 BiO-2128 P57-2451 A1O-2161 BiO-2162 Al O-2160 P68-1885 P68-1896 A1O-3326 12 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor (FOR ADDITIONAL PLUMBING PARTS SEE PAGES 19-22) PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor STEAM BOOSTER ASSEMBLY ITEM 1 2 3 DESCRIPTION HEADER THERMOSTAT END HEADER THERMOSTAT END GASKET RETURN END CASKET RETURN END HEAT EXCHANGER #180 (INCLUDES REMARKS PART # (180) P64-1964 C10-2238 B57-1278 B57-2236 P64-1960 (260-380) (180) (260-380) TEMS 1,2,5, & 6) HEAT EXCHANGER #260 (INCLUDES P64-1961 HEAT EXCHANGER #320 (INCLUDES P64-1962 HEAT EXCHANGER #380 (INCLUDES P64-1963 ITEMS 1,2,5, & 6) ITEMS 1,2,5, & 6) 4 ITEMS 1,2,5, & 6) BUSHING CALV. 1-1/2 X 3/4 MXF BUSHING BI 1-1/2 X MXF BUSHING BI 2 X 1-1/4 MXF BUSHING BI 2 X 3/4 MXF BUSHING GALV 2 X 3/4 MXF 1 5 6 7 8 9 10 11 12 13 14 GASKET FLOW END GASKET FLOW END HEADER FLOW END HEADER FLOW END BRACKET MACHINE MOUNTING VALVE VACUUM RELIEF 1/2 VALVE PRESSURE RELIEF 1/2 125PS1 VALVE PRESSURE RELIEF 3/4 125PS1 VALVE PRESSURE & TEMP RELIEF 3/4 VALVE PRESSURE & TEMP RELIEF 3/4 LEG STEAM BOOSTER SWB18O-38cJ STEAM TRAP 3/4 SPIRAX]SARCO STEAM TRAP 1/2 SPIRAX/SARCO LINE STRAINER 1 BI REPLACEMENT SCREEN (180) (180) 260-380 260-380 260-380 (180) (260-380) (180) (260-380) (N36) (53L) (3L) (100XL) (4OXL-5) 1 LINE STRAINER 1-1/4 BI REPLACEMENT SCREEN 1-1/4 LINE STRAINER 2 BI 15 16 REPLACEMENT SCREEN 2 SOL. VALVE 1-1/4 115V SKINNER SOL. VALVE l-1/4 208-240V SKINNER REPAIR KIT 1-1/4 SKINNER SOL. VALVE 1-1/4 120V ASCO SOL. VALVE l-1/4 208V ASCO SOL. VALVE 1-1/4 240V ASCO REPAIR KIT 1-1J4 ASCO UNILET BODY (USE WITH THERMOSTAT) SUPPLY MACHINE MODEL & SERIAL NUMBER P68-2661 P68-2602 P68-1607 P68-1608 P68-1610 B57-2234 B57-2235 P64-1965 P64-1966 Al 0-2332 P62-1170 P62-1919 P62-1171 P62-1174 P62-1173 Al0-3350 P61 1168 P61-1169 P63-1158 P63-1161 P63-1159 P63-1162 P63-1160 P63li 63 P54-1068 P54-1069 P54-1070 P54-2819 P54-2830 P54-5529 P54-2829 P52-2014 14 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor GAS TANK HIAT ASSEMBLY TEM 1 2 3 DESCRIPTION REMARKS BURNER BOX FLUE BURNER BLADES ORIFICE BURNER BLADE NATURAL GAS ORIFICE BURNER BLADE LIQUID PROPANE 4 5 6 7 8 9 10 ii 12 13 14 15 16 17 BRACKET GAS HEAT FLUE CAP BI 1/2 BIP BURNER BOX COVER BACK BURNER BOX SDRA GAS PIPE DOOR TYPE ELBOW BI 90 1/2 FIP NIPPLE BI 1/2 CLOSE BURNER BOX PILOT HOUSING PILOT BURNER THERMOCOUPLE GAS VALVE LIQUID PROPANE 208/240 V GAS VALVE NATURAL 120 V CAS VALVE NATURAL 208/240 V BRACKET PILOT BURNER ORIFICE LIQUID PROPANE PILOT BURNER ORIFICE NATURAL CAS PILOT BURNER BURNER BOX DOOR SUPPLY MACHINE MODEL & SERIAL NUMBER PART BiO-2381 A55-2375 A54-2376 Al 0-2377 Al O-1613 P69-1599 BiO-2380 BiO-2379 BiO-2378 P68-1596 P68-1654 BlO-2386 P54-2005 P54-2004 P54-2001 P54-2002 P54-2003 Al O-4190 P54-2006 P54-2007 A1O-4728 1 6 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 3/32 X 1/2" COTTER PIN 10-32 X 3/8" BOLT 10-32 NUT 5/16-18 X 3/4" BOLT 5/16 LOCK WASHER 5/16-18 X 1/2" BOLT 5/16 FLAT WASHER 3/8-16 X 1/2" BOLT TANK 5/16-18 X 3/4 BOLT 5/16 LOCK WASHER 5/16-18 X 1/2" BOLT 17 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor DRAIN & OVERFLOW ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION REMARKS FUNNEL COVER FUNNEL OVERFLOW ASSM. (PART II INCLUDES BOTH HALVES & HARDWARE) OVERFLOW STAND PIPE TO FUNNEL GASKET "U" GASKET " D" WASTE VALVE FLANGE ADAPTOR ASSM. DRAIN TO OVERFLOW ORING #327 VITON; DRAINVALVE POPPET AlO-1874 A1O-1873 2 REQ'D A1O-1889 A57-11l4 A57- 1194 Al O-3305 P57-1057 Al O-4732 HANDLE; DRAINVALVE VALVE & STEM WITH ORING (INCLUDES A44-1 196 ITEM j7) PVC PLUG 2"; OVERFLOW TEE OVERFLOW DRAIN BOX #97 SLEEVE-BLUE; DRAINVALVE HANDLE WASTE VAVLE BODY PACKING RING; DRAINVALVE PACKING WASHER BRASS; DRAINVALVE PACKING NUT BRASS; DRAINVALVE PART # 2 REQ'D PVC CAP 2"; DRAINVALVE HANDLE; DRAINVALVE 198 ECCENTRIC ARM; DRAINVALVE P68-1698 BlO-1871 P57-2826 C10-1193 A571195 Al0-1183 A1O1182 Al 0-2067 Bl01888 A1O-1184 DRAINVALVE COMPLETE ASSEMBLY A1O-1251 OVERFLOW DRAIN TEE ASSEMBLY A10-1875 (INCLUDES ITEMS 79,13,l4,15,16,&19) (INCLUDES ITEMS 1,2,34,6,&11) SUPPLY MACHINE MODEL & SERIAL NUMBER 18 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 1/4-20 X 5/8 BOLT 1/4 FLAT WASHER 1/4 LOCK WASHER 1/4-20 NUT PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PLUMBING ASSV1. WITH OUT KIT 55 ITEM 1 2 3 4 5 DESCRIPTION REMARKS VACUUM BREAKER 3/4" COMPLETE REPAIR KIT 3/4" VACUUM BREAKER PLUG 1/2 BRASS MIP ADAPTOR 3/4 FTGXM ADAPTOR 3/4 CXM COMPLETE SOL. VALVE 3/4 120 V. STEAM/HOT WATER PISTON (Hv236o181) COMPLETE SOL. VALVE 3/4 208/240 V. STEAM/HOT WATER PISTON (HV236o182) REPLACEMENT HEAD SOL. VALVE 3/4 120 V. (EVERYTHING MINUS BASE) REPLACEMENT HEAD SOL. VALVE 240 V. 208/240 V. (EVERYTHING MINUS BASE) REPAIR KIT 3/4 PISTON SOL. VALVE (314052) 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 COIL 3 4 120 V. 2361701 COIL 3 4 208 240 V. 2361703 ADAPTOR 3 4 X 2 CXF NIPPLE COPPER 3 4 X 3-1 2 ELBOW 90 3 4 CXC SHORT 1 NIPPLE COPPER 3/4 X 1-3/4 TEE 3/4 CXCXC ELBOW 90 3/4 CXM UNION 3/4 CXC BRACKET PIPE SUPPORT LONG LINE STRAINER 3 4 BRASS REPLACEMENT SCREEN 3 4 CLAMP PIPE BRACKET 3 4 TEE 3/4 CXCXF TEE 3/4 X 1/2 X 3/4 CXFXC BUSHING 1/2 X 1/4 BRASS MXF VALVE NEEDLE STR 1/4 X 1/4 MIPXFIP PLUG 1J4 BRASS MIP BUSHING 3/4 X 1/2 BRASS MXF LOCKNUT 3/4 BALL VALVE 1/2 BALL VALVE 374 SUPPLY MACHINE MODEL & SERIAL NUMBER PART # P62-1149 P62-1164 P68-1487 P68-1431 P68-1430 P54-2815 P54-2816 P54-2814 P54-2812 P54-2821 P54-2808 P54-2825 P68-1436 A10-3347 P68-1440 A10-3345 P68-1447 P68-1466 P68-1446 A10-2022 P63-1115 P63-1117 A1Q-2021 P68-1448 P68-1429 P68-1534 P68-1511 P68-1489 P68-1496 A10-1859 P62-1182 P62-2453 20 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 1/4-20 X 5/8 BOLT 1/4 FLAT WASHER 1/4 LOCK WASHER 1/4-20 NUT PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PLUMBNG ASSM. WITH KT 55 ITEM 1 2 3 4 DESCRIPTION REMARKS VACUUM BREAKER 3/4" COMPLETE REPAIR KIT 3/4" VACUUM BREAKER ADAPTOR 3/4 FTGXM PLUG 1/2 BRASS MIP COMPLETE SOL. VALVE 3/4 120 V. STEAM/HOT WATER PISTON (Hv236o181) COMPLETE SOL. VALVE 3/4 208/240 V. STEAM/HOT WATER PISTON (HV2360182) REPLACEMENT HEAD SOL. VALVE 3/4 120 V. (EVERYTHING MINUS BASE) REPLACEMENT HEAD SOL. VALVE 240 V. 208/240 V. (EVERYTHING MINUS BASE) REPAIR KIT 3/4 PISTON SOL. VALVE (314052) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 COIL 3/4 120 V. (2361701) COIL 3/4 208/240 V. (2361703) ADAPTOR 3/4 X 1/2 CXF SHOCKSTOP 3/4 NIPPLE COPPER 3/4 X 1-3/4 NIPPLE COPPER 3/4 X 3 BUSHING 1/2 X 1/4 BRASS MXF TEE 3/4 CXCXC GAUGE PRESSURE 2-1/2 DIA. ELBOW 90 3/4 CXC SHORT ELBOW 90 3/4 CXM TEE 3/4 CXCXF UNION 3/4 CXC TEE 3J4 X 3/4 X 1/2 CXCXF BRACKET PIPE SUPPORT LONG LINE STRAINER 3/4 BRASS REPLACEMENT SCREEN 3/4 VALVE PRESSURE REDUCING 3/4 LPZ13 REPAIR KIT PRV 3/4 OLD STYLE REPAIR KIT PRV 3/4 NEW STYLE LPZ13 CLAMP PIPE BRACKET 3/4 NIPPLE COPPER 3/4 X 4 BUSHING 3/4 X 1/2 BRASS MXF TEE 3J4 X 172 X 3/4 CXFXC VALVE NEEDLE STR 1/4 X 1/4 MIPXFIP PLUG 1/4 BRASS MIP NIPPLE COPPER 3/4 X 3-1/2 LOCKNUT 3/4 SUPPLY MACHINE MODEL & SERIAL NUMBER PART # P62-1149 P62-1164 P68-1431 P68-1487 P54-2815 P54-2816 P54-2814 P54-2812 P54-2821 P54-2808 P54-2825 P68-1436 P62-2250 A10-3345 NO # P68-1534 P68-1447 P65-1136 P68-1440 P68-1466 P68-1448 P68-1446 P68-1449 A1O-2022 P63-1115 P63-1117 P62-1166 P62-1167 P62-5518 A10-2021 NO # P68-1496 P68-1429 P68-1511 P68-1489 A10-3347 A10-1859 22 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor THESE PARTS ARE INCLUDED WITH THE TEMPERATURE CAUCE (ITEM #5) 1/4-20 X 1/2" BOLT 1/4 WASHER 1/4 LOCK WASHER 1/4 NUT 23 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor TEMPERATURE GAUGE ASSEMBLY ITEM i 2 3 4 5 DESCRIPTION LOCKNUT 1/2" SS BRACKET DUAL CAUCE DECAL TEMP. CAUCE POWER WASH DECAL TEMP. CAUCE FINAL RINSE TEMPERATURE CAUCE REMARKS PART # 2 REQ'D A1O-1446 SUPPLY MACHINE MODEL & SERIAL NUMBER BiO-2398 A69-1456 A69-1460 P65-1135 24 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 8-32 HEX NUT 4-40 X 1/2 RD HD MACH SCREW 4-40 WASHER 4-40 HEX NUT 0 6-32 X 1/4 RD HD MACH SCREW 5/16-18 HEX NUT 10-24 ALLEN HD SCREW- 25 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor FLOAT SWITCH ASSEMBLY ITEM i 2 3 4 DESCRIPTION REMARKS DECAL FLOAT SWITCH DECAL STERO FLOAT SWITCH FLOAT SWITCH COVER FLOAT SWITCH MICRO SWITCH ASSM. A69-5329 A69l954 Al 0-1 424 Al O-2054 (INCLUDES ITEM #5) 5 6 7 8 9 FLOAT SWITCH ROTOR DISC W/MAGNET FLOAT SWITCH HOUSING ASSM. Al 0-4484 310-1423 A57-1419 GASKET "2840g' FLOAT SWITCH INSIDE PRESS PLATE FLOAT SWITCH SHAFT WJHORSESHOE AlO-14l8 Al 0-4485 MAGNET 10 11 12 FLOAT SWITCH MAGNET COVER FLOAT SWITCH FLOAT SHIELD FLOAT GUARD PART Al O-1431 SPEC. S# FLOAT SWITCH COMPLETE ASSEMBLY (INCLUDES ITEMS l-11) SUPPLY MACHINE MODEL & SERIAL NUMBER Al 0-1432 BiO-2059 Gb-1005 26 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor CONTROL BOX ITEM 1 2 3 4 5 6 7 8 DESCRIPTION REMARKS LATCH WASHER PIN CONTROL BOX (4 HOLES) DECAL HAND AUTO DECAL RINSE OFF WASH DECAL RUN PILOT DECAL TANK HEAT PART P69-5783 P69-5785 P69-5784 010-2766 A69-4318 A69-4146 A69-4317 A69-4315 BELOW DECALS ARE NOT ILLUSTRATED, BUT ARE COMMONLY USED. DECAL START DECAL FILL DECAL ON/OFF TANK FILL SUPPLY MACHINE MODEL & SERIAL NUMBER A69-4138 A69-4139 A69-4144 28 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor SWOTCH ASSEVIBLIES ITEM 1 2 3 4 5 6 7 8 9 10 DESCRIPTION SWITCH HAND/AUTO COMP. ASSM. SWITCH RINSEJOFF/WASH COMP. ASSM. SWITCH RUN/PILOT COMP. ASSM. SWITCH TANK HEAT COMP. ASSM. N/C B BLOCK N/0 A BLOCK REMARKS PART # SPEC.VOLTS SPEC.VOLTS A10-1931 A1O-1932 A1O-1938 A1O-1934 (RED) (GREEN) SELECTOR SWITCH 2 POSITION SELECTOR SWITCH 3 POSITION BLACK KNOB LOCK INSERT WHITE KNOB 11 TRANSFORMER 110 VOLT TO 6.3 VOLT TRANSFORMER 220 VOLT TO 6.3 VOLT 12 13 14 15 16 LAMP HOLDER SHORT PUSH BUTTON ILLUMINATED MOMENTARY PUSH BUTTON ILLUMINATED MAINTAINED LAMP #51 RED LENS GREEN LENS (ALSO AVAILABLE) SUPPLY MACHINE MODEL & SERIAL NUMBER P49-1304 P49-1303 P49-1306 P49-1307 P49-1316 P49-1317 P49-1301 P49-1302 P49-1319 P49-1310 P49-1308 P49-1322 P49-1311 P49-1312 30 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor SWITCH ASSEVIBLJES ITEM i 2 3 4 5 6 7 8 9 10 DESCRIPTION SWITCH ON/OFF COMP. ASSM. SWITCH START COMP. ASSM. SWITCH START COMP. ASSM. SWITCH FILL COMP. ASSM. N/0 A BLOCK REMARKS Ai0-1930 SPEC.VOLTS SPEC.VOLTS (GREEN) SELECTOR SWITCH 2 POSITION PUSH BUTTON OPERATOR BLACK DISC CAP BLACK KNOB LOCK INSERT WHITE KNOB 11 TRANSFORMER 110 VOLT TO 6.3 VOLT TRANSFORMER 220 VOLT TO 6.3 VOLT 12 13 14 15 16 17 LAMP HOLDER SHORT N/C B BLOCK PART # (RED) PUSH BUTTON ILLUMINATED MOMENTARY LAMP #51 RED LENS CREEN LENS SUPPLY MACHINE MODEL & SERIAL NUMBER A1O-1936 A1O-1935 A10-4517 P49-1303 P49-1306 P49-1305 P49-1314 P49-1316 P49-1317 P49-1301 P49-1302 P49-1319 P49-1304 P49-1310 P49-1322 P49-1311 P49-1312 32 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor CONTROL BOX COMPONENTS ITEM 1 2 3 4 5 DESCRIPTION REMARKS MICRO SWITCH TIMER 2 CAMS 115 VOLT 9.6 RPM TIMER 2 CAMS 240 VOLT 9.6 RPM MTR/CR REPLACEMENT 2 CAM 115 y. MTR/GR REPLACEMENT 2 CAM 240 V. CONTACTOR 3 POLE 220 V. 30 AMP. CONTACTOR 3 POLE 115 V. 40 AMP. CONTACTOR 3 POLE 220 V. 40 AMP. AUXILIARY CONTACTOR 1 N/c AUXILIARY CONTACTOR 2 N/O AUXILIARY CONTACTOR N/c PLATE CONTROL MOUNTING 1 6 7 GROUND LUG 9 FUSE 5 AMP 11 SPEC. S# FUSE BLOCK TERMINAL SECTION FUSE BLOCK END SECTION 12 13 14 15 TERMINAL BLOCK #524 TERMINAL END /53Q CLIP-RELAY HOLD DOWN 16 RELAY SOCKET 17 18 N/C RELAY 115 VOLT 10 AMP 2N/O 2N/C RELAY 230 VOLT 10 AMP 2N/O 2N/C RELAY 115 VOLT 10 AMP 3N/O iN/C RELAY 230 VOLT 10 AMP 3N/0 iN/C 8 10 1 RELAY 120 VOLT 10 AMPS 3 POLE RELAY 240 VOLT 10 AMPS 3 POLE DECAL Mi M2 M3 Hl H2 H3 DECAL USE COPPER WIRE ONLY SUPPLY MACHINE MODEL & SERIAL NUMBER PART # P46-1859 P46-2230 P46-2231 P46-2232 P46-1863 P47-5496 P47-5500 P47-5502 P47-5517 P47-5718 P47-5508 Al 0-2482 P47-5916 P47-5917 P47-5918 P47-5919 P52-1156 P52-2192 P52-1870 P52-1871 P52-1099 P52-1100 P47-2466 P47-2464 P47-2463 P47-2465 A69-1962 A69-5449 34 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 1/4-20 X 1/2 TRUSS HO SCREW 1/4 LOCKWASHER 1/4-20 NUT 1/4-20 X 4-1/4 BOLT 1/4-20 NUT 1/4-20 X 1/2 TRUSS HD SCREW 1/4 LOCK WASHER 1/4-20 NUT 35 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor CIRCUIT BREAKER ASSEMBLY ITEM i 2 DESCRIPTION BRACKET MOUNTING CONTROL BOX! CIRCUIT BREAKER SADDLE WHEN ORDERING FACTORY MUST HAVE BRAND OF EXISTING BREAKERS SADDLE 3 PH 200 AMP 12 CIRCUIT SADDLE i PH 125 AMP 8 CIRCUIT 3 4 5 480 V BREAKER MOUNTING PLATE WHEN ORDERING FACTORY MUST HAVE BRAND OF EXISTING BREAKERS BREAKER 15 AMP 3 POLE 115/240 V BREAKER 20 AMP 3 POLE 115/240 V BREAKER 60 AMP 3 POLE 115/240 V BREAKER 20 AMP 3 POLE 480 V BREAKER 40 AMP 3 POLE 480 V BREAKER 60 AMP 3 POLE 480 V BREAKER 15 AMP 2 POLE 115/230 V BREAKER 20 AMP 2 POLE 115/230 V BREAKER 60 AMP 2 POLE 115/230 V BREAKER 90 AMP 2 POLE 115/230 V 7 8 9 10 11 12 13 PART Al O-4787 P48-1763 NOT SHOWN P48-1760 NOT SHOWN BiO-3038 P48-1778 P48-1779 P48-1783 P48-1793 P48-1795 P48-1797 CIRCUIT BREAKER BOX 208 V NOT SHOWN P48-1771 NOT SHOWN P48-1772 NOT SHOWN P48-1775 NOT SHOWN P48-1777 NO # C1O-5325 DOOR CIRCUIT BREAKER BOX 208 V CIRCUIT BREAKER BOX 480 V NOT SHOWN CiO-5714 BREAKER PANEL COVER (12-3/4 X 10-3/4 X 6-3/4) (22-1/8 X 10-3/4 X 6-3/4) 6 REMARKS C10-5326 DOOR CIRCUIT BREAKER BOX 480 V STEP DOWN TRANSFORMER 240/480 V C1O-5715 DECAL CIRCUIT BREAKER ENCLOSED DECAL REMOVE COVER TO MAKE ELECTRICAL CONNECTION DECAL POWER WASH DECAL BOOSTER DECAL CONTROL DECAL TANK HEAT DECAL PUMPS A69-1951 A69-1465 PRIMARY 120/240 V SUPPLY MACHINE MODEL & SERIAL NUMBER P53-1732 A69-4083 A69-4135 A69-4097 A69-4O89 A69-4093 36 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 10-24 X 3-1/2 RD HD SCREW 8-32 X 1-3/4 RD HD SCREW 8-32 X 5/8 RD HD SCREW 8-32 NUT 8-32 NYLOCK NUT o -. 1/4-20 X 7/8 TRUSS HD SCREW 37 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor ELECTRO-LIFT BOX ASSEMBLY ITEM i 2 3 DESCRIPTION SPACER SOLENOID BRACKET ELECTRO-LIFT SOLENOID BRACKET WASHER S.S. RETAINER EXTERNAL 6 7 ELECTRO-LIFT BOX COVER #185A DOOR SAFETY SWITCH ASSM. (INCLUDES ITEM #11) ELECTRO-LIFT SOLENOID PLUNGER ARM 10 11 12 13 14 15 16 2 REQ'D PART # NO PART# A1O-1245 P54-1991 P54-1992 P54-1993 SOLENOID 208/240 V. ELECTRO-LIГЋ- I REPLACEMENT COIL 110 V. REPLACEMENT COIL 208/240 V. 4 5 8 9 REMARKS P67-1994 P67-1995 BiO-2426 A1O-2i34 2 REOD A1O-1240 ELECTRO-LIFT SPACER SOLENOID PLUNGER ARMS SOLENOID PIVOT PIN ELECTRO-LIFT SAFETY SWITCH LEVER ARM AiO-1248 ELECTRO-LIFT BOX #185 C1O-1096 BUSHING ELECTRO-LiFT ELECTRO-LIFT CRANK BUSHING ELECTRO-LIFT SOLENOID CRANK ROLLER ELECTRO-LIFT SDRA ELECTRO-LIFT BOX COMPLETE ASSM. (INCLUDES ALL OF THE ABOVE ITEMS) SUPPLY MACHINE MODEL & SERIAL NUMBER A50-1244 A10-2133 P59-1997 A10-1242 A1O-1241 A59-1243 C10-2470 38 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor MAGNETIC INTERLOCK ASSEMBLY ITEM 1 2 DESCRIPTION REMARKS COVER MAGNETIC DOOR LOCK MAGNETIC DOOR LOCK PLUNGER SHAFT HOUSING 3 4 5 6 SPRING SOLENOID EXT. INTERLOCK BOX DOOR SAFETY SWITCH ASSM. (INCLUDES ITEM #11) MAGNETIC DOOR LOCK PLUNGER PIN SOLENOID 208/240 V. REPLACEMENT COIL 110 V. 7 8 9 REPLACEMENT COIL 208/240 V. PLUNGER SHAFT COLLAR SPRING PLUNGER COMPRESSION INTERLOCK BOX BUSHING PLUNGER SHAFT INTERLOCK BOX 10 11 12 PART # 810-2428 Al O-2459 A60-l297 A10-2134 A1O-2460 P54-1991 P54-1992 P54-1993 NO # A6O-1298 P59-1998 MAGNETIC DOOR BOX SAFETY SWITCH LEVER ARM MAGNETIC DOOR LOCK PLUNGER SHAFT C1O-2427 A1O-2133 A10-245 MAGNETIC INTERLOCK BOX COMPLETE C1O-2471 ASSM. (INCLUDES ALL OF THE ABOVE ITEM SL SUPPLY MACHINE MODEL & SERIAL NUMBER 40 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor THERMOSTATS & ELEMENTS ITEM DESCRIPTION i THERMOSTAT TEMP CONTROL UNIT (USED ON STERO ELECTRIC BOOSTERS) P65-1189 KNOB ADJUSTING FOR P65-1189 P65-1190 P65-1130 2 3 4 5 6 7 8 9 THEMOSTAT WITH KNOB (USED ON OLD STERO ELECTRIC BOOSTERS-SINGLE PHASE ONLY) KNOB HEATER CONTROL FOR P65-1130 LOCKNUT 3/4 BULB HOUSING ASSM. SWITCH HI-LIMIT CUTOFF TEMP. CONT. BOX ELECTRIC 2 X 4 THERMOSTAT FENWAL 11 (TANK HEAT-INCLUDES ITEMS 5 & 7) COVER JUNCTION BOX 2 X 4 CAPACITOR .001-600v 12 THERMOSTAT CONTACTS OPEN 10 13 14 15 REMARKS (USED ON STEAM BOOSTERS) HEATING ELEMENT 5KW 208 VOLT HEATING ELEMENT 5KW 240 VOLT HEATING ELEMENT 5KW 460 VOLT FLANGE HEATING ELEMENT GASKET " U" SUPPLY MACHINE MODEL & SERIAL NUMBER PART P65-1187 A10-1859 AiO-1858 P65-5776 P48-1242 P65-1185 P48-1285 P41-2461 P65-1183 P55-1131 P55-1132 P55-1133 BiO-1502 A57- 111 4 42 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor ELECTRICAL FITTINGS 1 2 3 REMARKS DESCRIPTION ITEM STRAIN RELIEF 1/2 T&B 2520 COVER 1/2 JUNCTION BOX STRAIN RELIEF 90 DEGREE T&B .125-.25O PART # P52-2490 P52-2019 P52-2554 11 LOCKNUT CONDUIT 1/2 NPT SEALING RING 1/2 SEALTITE 12 CONNECTOR SRAIGHT SEALTITE FITTING P52-2018 P52-1197 P52-2174 P45-1108 P52-1107 Al 0-4720 P52-1035 P52-1038 P52-1142 13 ELBOW 45 DEGREE SEALTITE P52-1227 4 GASKET 1/2 NEO 5 6 7 8 9 CONNECTOR STRAIGHT 1/2 EMT 10 14 15 T 50-M UNILET CONDUIT 1/2 EMT (SOLD BY THE FOOT) ELBOW SHORT 90 DEGREE EMT 1/2 BRACKET MOUNTING UNILET 3/8 3/8 FITTING ELBOW 90 DEGREE SEALTITE FITTING P52-1018 CONDUIT SEALTITE 3/8 (SOLD BY THE P45-1048 3/8 FOOT) 16 17 18 19 LOCKNUT CONDUIT 3/4 NFT SEALING RING 3/4 NPT CORNER ADAPTER 3/4 F/M 20 ELBOW SHORT 3/4 MALL 90 DEGREE NIPPLE 3/4 X 3 GAL\/ SUPPLY MACHINE MODEL & SERIAL NUMBER P52-1036 P52-1037 P52-2140 P52-2856 P52-2141 44 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor The Stero Company 3200 Lakeville Highway Petaluma, CA 94954 (800) 762-7600 Toll free to Parts & Service (877) 762-3200 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
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