TECHNICAL SERVICE MANUAL FOR KEMPOMAT TECHNICAL SERVICE MANUAL FOR KEMPOMAT GENERAL MAINTENANCE OF KEMPOMAT Maintenance of Kempomat power source will normally consist of general cleaning of unit with soft brush and vacuum cleaner, and checking of wearing for parts like: switches, connectors, potentiometers and fuses. NOTE! If you use compressed air for cleaning, there is a risk that dirt is packed even more tightly into gaps of connectors or components, so be carefull with those parts! Maintenance of the wire feeder and mig gun will normally consist of general cleaning and change of consumable parts like: contact tube, contact tip, contact tip adapter, gas nozzle, wire conduit, feeding rolls, guide tubes, and gear wheel. The number of machines in will determine to what extend consumable- and spare parts will be stocked. WARNING Watch out for the mains voltage! Disconnect the power source from mains voltage before removing cover plates or any testing or measurement and before troubleshooting look for signs of over heating, fractures and damages from internal components and power semiconductors. TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY The KEMPOMAT doesn´t start at all.The signal lamps of the machine are not switched on. Blown fuse in mains supply voltage. Check all three supply voltage phases; check fuses. Faulty mains cable. Check mains voltage from terminal block X001, repair cable if needed. Broken main switch. Check the main supply voltage before and after main switch, change switch if needed. Faulty auxiliary transformer T002 or bad connection in connector X006, 400V or 0V. Check transformer, repair transformer connection or change if needed. Blown fuse F001 8A. Check fuse and change if needed. TECHNICAL SERVICE MANUAL FOR KEMPOMAT TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY Welding quality is bad: One phase is missing. Check all phases from the terminal block X001. Change mains fuse if needed or tighten mains cables. Shielding gas is missing. Check the operation of solenoid valve. See section, solenoid valve Y001 doesn´t work. - arc is not stable - there are lot of spatters - bad arc start - not enough arc voltage Gas hose of the torch is leaking or connection is loose. Faulty main switch S001 or contactor K001. Faulty main transformer T001. Broken diode in the rectifier G001. Check/repair the mig torch. Measure first main switch if it is all right check the contactor. Check that voltages are symmetrical on the secondary of T001. The voltage values depends on the machine type and the settings of the step switches. Check and replace the rectifier G001, if needed. Welding stops occasionally or some other occasional disturbances. Machine is overheating because the fan doesn´t start. Faulty switch in the mig torch. Check and replace the switch if needed. Bad connection in the control wires of the torch or in the connector X003 or X109 Check the control wires and the connestors and repair if needed. Faulty fan or PCB A001 . Check the 24 VDC voltage from fan connector X3/3 and X3/4, if it is all right replace the fan, if it is not replace the PCB A001. TECHNICAL SERVICE MANUAL FOR KEMPOMAT TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY The wire feeding unit doesn´t work. Blown fuse F001 8A. Replace the fuse F001. If the fuse burns once more, the PCB A001 is bad. Motor doesn´t run. Check the control voltage (max. c. 24 VDC) for the motor; connectors X4/12 - X4/13 on the PCB A001. If the control voltage is correct, the PCB is in order, replace the motor. Control voltages for the PCB A001 are missing. Check the voltages; connectors X3/2 - X3/8 and X3/10 - X3/9 on the PCB A001. If the voltages are not correct, the transformer T002 is bad. The solenoid valve Y001 doesn´t work. Faulty solenoid valve or PCB A001. Check the 24 VDC from connector X3/5 and X3/6. Replace the PCB or solenoid valve. Wire feeding speed set value can´t adjusted. The set value potentiometer RW102 is faulty. Check and replace the 10KΩ set value potentiometer RW102 if needed. TROUBLESHOOTING CHART ( KWM-SYNC, KWM-TIMER AND MSD-1 ) TROUBLE CAUSE REMEDY KMW-sync is not working. Faulty connection in connector X1. Check and repair connection according to PICTURE 1. Occasional disturbances with KMWtimer unit. Ribbon cable between KMW-timer and control card A001 is loose or cut. Check and tighten the ribbon cable. Faulty KMW-timer unit. If some other push-pull torch than Binzel or Hulftegger is in use the torch might pull to fast. Voltage for the motor of push-pull torch is too high. Check and change the KMW-timer unit. See also potentiometers from PICTURE 3. By connecting the jumper on the connectors X1 and X2 on the KMW sync PCB is possible to decrease the voltage. TECHNICAL SERVICE MANUAL FOR KEMPOMAT TROUBLESHOOTING CHART ( KWM-SYNC, KWM-TIMER AND MSD-1 ) TROUBLE CAUSE REMEDY MSD-1 meter unit doesn´t work. Ribbon cable between MSD-1 and control card A001 is loose or cut. Check and tighten the cable, check also the control voltage for MSD-1 from A001 X7/16 and X7/1. The control voltage should be 12 V Faulty MSD-1 unit. Replace MSD-1 unit. PICTURE 1. KMW-SYNC CONNECTION A B C D E F G H HC-start M TECHNICAL SERVICE MANUAL FOR KEMPOMAT PICTURE 2. PCB OF KWM-SYNC X1 X2 X3 A004 PICTURE 3. PCB OF K400 TIMER-TIMER R 15 R 19 R 11 X1 Potentiometers: R11 = Gas post flow R15 = Cycle time R 19 = Pause time TECHNICAL SERVICE MANUAL FOR KEMPOMAT PICTURE 4. PCB A001 V2 V3 X6 X3 C3 C4 C5 C6 X7 R24 X4 Potentiometer: R24 = Adjustment of wire feed speed TROUBLESHOOTING FOR PCB A001 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 30 VAC; over the anodes of the thyristors + 40 V; over the capacitor C3 + 15 V; over the diode V17 SYNCRONIZATION TP 19 (rectified sine wave) RAMP WAVE over the capacitor C11 (the wave is only active when start or wire feeding is on) START TP13; 0V ON, 15 V STOP BREAK CONTROL TP24 ; OV active 15 V stop BURN BACK/POST GAS TIMER TP33; 15 V stop, under 2V on CONTACTOR CONTROL TP 32; under 1 V off, over 5 V on I FAN CONTROL TP 34; under 1 V off, over 10 V on II FAN CONTROL, voltage over the capacitor C17 < 2 V fan off < 6V fan on SET VALUE FOR WIRE FEEDING SPEED pin X2/1 and GND; voltage between 0 V - 15 V depending on potentiometer setting KEMPOMAT 1800 Order no. 4279550 4280180 9772551 9750161 4287420 9775729 9764310 3138470 9544213 9754156 9754141 4292100 4266150 9761375 9761370 9761225 9760453 2066200 3141290 9770458 9770460 9770460 9770449 9770455 9771530 3134100 9563002 3144740 2070590 3144750 2070610 3144300 3144310 2070320 1921650 9568911 9547105 9547770 4279940 4279940 9759111 9759122 9759109 9759126 2062900 1026870 1026880 4282460 2070600 3140670 2062070 3133500 4267970 4265820 4270940 9425216 3138810 3139110 3134270 3140560 Part A001 C001 F001 G001 G002 H001 K001 L001 M001 RW101 RW102 R001 R002 SW101 SW102 S001 S002 T001 T002 XW101 XW102 XW103 XW104 XW104 X001 X002 Y001 0-001 0-002 0-003 0-004 0-005 0-006 0-007 0-008 0-009 0-010 0-011 0-012 0-013 0-014 0-015 0-016 0-017 0-020 0-021 0-022 0-023 0-024 0-025 0-026 0-027 0-028 0-029 0-030 0-031 0-032 0-033 0-034 0-035 6219100 6219200 6185666 3140190 1-010 1-020 1-030 7.11.2002/V214150 Description CARD CAPACITOR FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN POTENTIOMETER POTENTIOMETER RESISTOR SHUNT RESISTOR LEVER SWITCH LEVER SWITCH FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES FEMALE CONTACT BODY PLUG 9 POLES MACHINE SOCKET SNAP CONNECTOR SOLENOID VALVE UNDERCARRIAGE FRONT PLATE FACE BAR COVER PLATE SIDE PLATE LEFT SIDE PLATE RIGHT DOOR SPARE PART LIST HOSE CONNECTOR WHEEL WHEEL, ROTATING FLAT CABLE FLAT CABLE KNOB LOCK PLATE F KNOB KNOB LOCK PLATE F KNOB PLASTIC HANDLE SAFETY FRAME F DISPL COVER PLATE FOR DISP WIRE FEED STICKER REAR PLATE STICKER FOR PANEL HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER LEFT HINGE RIGHT HINGE HOSE CONNECTOR WIRE PATH-WELD.STICK ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT VOLT/AMP. METER. UNI CIRCUIT DIAGRAM 2070710A/1921780 A001 K400/550 0.1 UF / 250V KEMPOWELD KMAT 1800 MASTER 1500/2200 100 KOHM CERMET 10 KOHM CERMET 0.19 OHM KMAT1800 300A/60MV WITH PILOT LAMP KMAT 1800 9 POLES 50/70 KMAT 1800,2500 KMAT 1800, 2500 KEMPOMAT 1800, 2500 KEMPOMAT 1800,2500 KEMPOMAT KEMPOMAT KEMPOMAT SL-K250 R1/8-5ML 200/50-20/55 100 L=380 L=380 D36 D36 D15 D15 RED 26X50X217/188 KMAT KEMPOMAT 1800 KMAT 1800 PROMIG PROMIG PROMIG 500/510 M16 PROMIG D16 R1/8-M12 KMW SYNC KMW TIMER MSD 1 KEMPOMAT 1800 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KEMPOMAT 2001 Order no. 4279550 4280180 3143990 9772551 9750159 9775729 9764112 3143880 9544213 9753625 9754156 9754141 9761375 9761225 9760603 3143840 3141290 9770458 9770460 9770460 9770455 9770449 9771530 3134100 956300201 3144010 2070310 3144020 2070030 3144300 3144310 2070320 1921650 9568911 9547105 9547770 4279940 4279940 9759111 9759122 9759109 9759126 2062900 1026870 4282460 3140680 2062070 3133500 4267970 4265820 4270940 9425216 3134270 3140560 9764123 Part A001 C001 C002 F001 G001 H001 K001 L001 M001 R003 RW101 RW102 SW101 S001 S002 T001 T002 XW101 XW102 XW103 XW104 XW104 X001 X002 Y001 0-001 0-002 0-003 0-004 0-005 0-006 0-007 0-008 0-009 0-010 0-011 0-012 0-013 0-014 0-015 0-016 0-017 0-018 0-021 0-023 0-025 0-026 0-027 0-028 0-029 0-030 0-031 0-034 0-035 0-036 6219200 6185666 3144190 1-020 1-030 7.11.2002/V211201 Description CARD CAPACITOR CAPACITOR UNIT FUSE BOX + NUT RECTIFICATION UNIT SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN RESISTOR POTENTIOMETER POTENTIOMETER LEVER SWITCH FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SNAP CONNECTOR SOLENOID VALVE UNDERCARRIAGE FRONT PLATE FACE BAR COVER PLATE SIDE PLATE LEFT SIDE PLATE RIGHT DOOR SPARE PART LIST HOSE CONNECTOR WHEEL WHEEL, ROTATING FLAT CABLE FLAT CABLE KNOB LOCK PLATE F KNOB KNOB LOCK PLATE F KNOB PLASTIC HANDLE SAFETY FRAME F DISPL WIRE FEED STICKER STICKER FOR PANEL HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER HOSE CONNECTOR WIRE PATH-WELD.STICK AUXILIARY CONTACT ***ACCESSORIES**** TIMER UNIT VOLT/AMP. METER. UNI CIRCUIT DIAGRAM 2070510 A/1921740 A001 K400/550 0.1 UF / 250V KEMPOMAT 2001, 2501 MASTER 1500/2200 15R 25W 100 KOHM CERMET 10 KOHM CERMET WITH PILOT LAMP KEMPOMAT 2001 9 POLES DIX BE 50/70 KEMPOMAT 2001, 2501 KEMPOMAT 2001 KEMPOMAT 2001, 2501 KEMPOMAT 2001, 2501 KEMPOMAT KEMPOMAT KEMPOMAT SL-K250 R1/8-5ML 200/50-20/55 100 L=380 L=380 D36 D36 D15 D15 RED 26X50X217/188 KMAT KMAT 2500 PROMIG PROMIG PROMIG 500/510 M16 PROMIG D16 R1/8-M12 KMW TIMER MSD 1 KEMPOMAT 2001 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KEMPOMAT 2500 Order no. 4279550 4280180 9772551 9750161 4287420 9775729 9764111 3138480 9544213 9754156 9754141 4292090 4266150 9761375 9761370 9761225 9760454 2066210 3141290 9770458 9770460 9770460 9770455 9770449 9771530 3134100 956300201 3144740 2070590 3144750 2070610 3144300 3144310 2070320 1921650 9568911 9547105 9547770 4279940 4279940 9759111 9759122 9759109 9759126 2062900 1026870 1026880 4282460 2070630 3140680 2062070 3133500 4267970 4265820 4270940 9425216 3138810 3139110 3134270 3140560 Part A001 C001 F001 G001 G002 H001 K001 L001 M001 RW101 RW102 R001 R002 SW101 SW102 S001 S002 T001 T002 XW101 XW102 XW103 XW104 XW104 X001 X002 Y001 0-001 0-002 0-003 0-004 0-005 0-006 0-007 0-008 0-009 0-010 0-011 0-012 0-013 0-014 0-015 0-016 0-017 0-020 0-021 0-022 0-023 0-024 0-025 0-026 0-027 0-028 0-029 0-030 0-031 0-032 0-033 0-034 0-035 6219100 6219200 6185666 3140200 1-010 1-020 1-030 7.11.2002/V214160 Description CARD CAPACITOR FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN POTENTIOMETER POTENTIOMETER RESISTOR SHUNT RESISTOR LEVER SWITCH LEVER SWITCH FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SNAP CONNECTOR SOLENOID VALVE UNDERCARRIAGE FRONT PLATE FACE BAR COVER PLATE SIDE PLATE LEFT SIDE PLATE RIGHT DOOR SPARE PART LIST HOSE CONNECTOR WHEEL WHEEL, ROTATING FLAT CABLE FLAT CABLE KNOB LOCK PLATE F KNOB KNOB LOCK PLATE F KNOB PLASTIC HANDLE SAFETY FRAME F DISPL COVER PLATE FOR DISP WIRE FEED STICKER REAR PLATE STICKER FOR PANEL HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER LEFT HINGE RIGHT HINGE HOSE CONNECTOR WIRE PATH-WELD.STICK ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT VOLT/AMP. METER. UNI CIRCUIT DIAGRAM 2070720A/1921790 A001 K400/550 0.1 UF / 250V KEMPOWELD KMAT 2500 MASTER 1500/2200 100 KOHM CERMET 10 KOHM CERMET 0.23 OHM KMAT 2500 300A/60MV WITH PILOT LAMP KMAT 2500 9 POLES 50/70 KMAT 1800,2500 KMAT 1800, 2500 KEMPOMAT 1800, 2500 KEMPOMAT 1800,2500 KEMPOMAT KEMPOMAT KEMPOMAT SL-K250 R1/8-5ML 200/50-20/55 100 L=380 L=380 D36 D36 D15 D15 RED 26X50X217/188 KMAT KEMPOMAT 2500 KMAT 2500 PROMIG PROMIG PROMIG 500/510 M16 PROMIG D16 R1/8-M12 KMW SYNC KMW TIMER MSD 1 KEMPOMAT 2500 Pc. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KEMPOMAT 2501 Order no. 4279550 4280180 3143990 9772551 9750159 9775729 9764112 3143880 9544213 9753625 9754156 9754141 9761375 9761225 9760603 3143810 3141290 9770458 9770460 9770460 9770455 9770449 9771530 3134100 956300201 3144010 2070540 3144020 2070030 3144300 3144310 2070320 1921650 9568911 9547105 9547770 4279940 4279940 9759111 9759122 9759109 9759126 2062900 1026870 4282460 3140680 2062070 3133500 4267970 4265820 4270940 9425216 3134270 3140560 9764123 Part A001 C001 C002 F001 G001 H001 K001 L001 M001 R003 RW101 RW102 SW101 S001 S002 T001 T002 XW101 XW102 XW103 XW104 XW104 X001 X002 Y001 0-001 0-002 0-003 0-004 0-005 0-006 0-007 0-008 0-009 0-010 0-011 0-012 0-013 0-014 0-015 0-016 0-017 0-018 0-021 0-023 0-025 0-026 0-027 0-028 0-029 0-030 0-031 0-034 0-035 0-036 6219200 6185666 3144200 1-020 1-030 7.11.2002/V211202 Description CARD CAPACITOR CAPACITOR UNIT FUSE BOX + NUT RECTIFICATION UNIT SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN RESISTOR POTENTIOMETER POTENTIOMETER LEVER SWITCH FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SNAP CONNECTOR SOLENOID VALVE UNDERCARRIAGE FRONT PLATE FACE BAR COVER PLATE SIDE PLATE LEFT SIDE PLATE RIGHT DOOR SPARE PART LIST HOSE CONNECTOR WHEEL WHEEL, ROTATING FLAT CABLE FLAT CABLE KNOB LOCK PLATE F KNOB KNOB LOCK PLATE F KNOB PLASTIC HANDLE SAFETY FRAME F DISPL WIRE FEED STICKER STICKER FOR PANEL HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER HOSE CONNECTOR WIRE PATH-WELD.STICK AUXILIARY CONTACT ***ACCESSORIES**** TIMER UNIT VOLT/AMP. METER. UNI CIRCUIT DIAGRAM 2070500A/1921750 A001 K400/550 0.1 UF / 250V KEMPOMAT 2001, 2501 MASTER 1500/2200 15R 25W 100 KOHM CERMET 10 KOHM CERMET WITH PILOT LAMP KMAT 2501 9 POLES DIX BE 50/70 KEMPOMAT 2001, 2501 KEMPOMAT 2501 KEMPOMAT 2001, 2501 KEMPOMAT 2001, 2501 KEMPOMAT KEMPOMAT KEMPOMAT SL-K250 R1/8-5ML 200/50-20/55 100 L=380 L=380 D36 D36 D15 D15 RED 26X50X217/188 KMAT KMAT 2500 PROMIG PROMIG PROMIG 500/510 M16 PROMIG D16 R1/8-M12 KMW TIMER MSD 1 KEMPOMAT 2501 Pc. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KEMPOMAT 3200 Order no. 4279550 4280180 9772551 4279200 4287420 9775729 9544214 9754156 9754141 4287840 4266150 9761375 9761370 3141290 9770450 9770117 9770458 9770460 9770455 9770449 9771530 9563002 4191441 2062070 3133500 9425216 4267970 4270940 4265820 2070060 3144050 2070650 2070670 3144780 3144770 2070660 9549064 9549066 2062900 9568911 3139410 3141040 4282460 3001873 3001875 9547105 9547770 1026870 1026880 3138810 3139110 4279940 2061410 1921600 3134270 1028250 3140210 9764130 3138510 9761225 976052101 2066190 Part A001 C001 F001 G001 G002 H001 M001 RW101 RW102 R001 R002 S003 S004 T002 XW002 XW101 XW102 XW103 XW105 XW106 X003 Y001 ZG001 020 030 035 040 045 050 051 052 053 054 060 070 080 090 100 125 130 140 150 170 180 190 200 210 220 230 240 250 260 270 280 290 015 300 K001 L001 S001 S002 T001 6219100 6219200 6185666 4-010 4-020 4-030 7.11.2002/V214170 Description CARD CAPACITOR FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW COOLING FAN POTENTIOMETER POTENTIOMETER RESISTOR SHUNT RESISTOR LEVER SWITCH LEVER SWITCH AUXIL. TRANSFORMER FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SOLENOID VALVE RC PROTECTION HUB FOR WIRE REEL CLAMP WASHER BRAKE PIECE PRESS SPRING CLAMPING NUT UNDERCARRIAGE FACE BAR REAR PLATE COVER PLATE SIDE PLATE RIGHT SIDE PLATE LEFT DOOR SLIDE LOCK CLAMP PLASTIC HANDLE HOSE CONNECTOR WIRE PATH-WELD.STICK STICKER FOR PANEL WIRE FEED STICKER CLAMP INSULAT. PLATE FOR WHEEL WHEEL, ROTATING SAFETY FRAME F DISPL COVER PLATE FOR DISP LEFT HINGE RIGHT HINGE FLAT CABLE REAR GRATE SPARE PART LIST HOSE CONNECTOR FRONT PLATE CIRCUIT DIAGRAM CONTACTOR CHOKE FLIP-FLOP SWITCH SWITCH TRANSFORMER ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT VOLT/AMP. METER. UNI 4291460/1921800 A001 K400/550 0.1 UF / 250V SCOMES KEMPOWELD MASTER 2800/3500 100 KOHM CERMET 10 KOHM CERMET 0.23 OHM KWELD 300A/60MV 2 POLES 10 POLES, MALE 9 POLES DIX BE 50/70 D16 PROMIG 500/510 PROMIG M16 KEMPOMAT, KEMPOWELD KEMPOMAT KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 26X50X217/188 R1/8-5ML K400 KMAT 3200, 4000 KMAT D30 CLAMP L=380 MASTER 2800/3500 SL-K400 R1/8-M12 KEMPOMAT 3200 KMAT 3200 KWELD,KMAT 3200 WITH PILOT LAMP D22,5 KWELD,KMAT 3200 KMW SYNC KMW TIMER MSD 1 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 KEMPOMAT 4000 230V Order no. 4279550 4280180 9772551 4279200 4287420 9775729 9544214 9754156 9754141 4287840 4266150 9761375 9761370 3141290 9770450 9770117 9770458 9770460 9770455 9770449 9771530 9563002 4191441 2062070 3133500 9425216 4267970 4270940 4265820 2070060 3144050 2070650 2070670 3144780 3144770 2070660 9549064 9549066 2062900 9568911 3139410 3141040 4282460 3001873 3001875 9547105 9547770 1026870 1026880 3138810 3139110 4279940 2061410 1921600 3134270 1028320 3140220 9775730 9764130 3138540 Part A001 C001 F001 G001 G002 H001 M001 RW101 RW102 R001 R002 S003 S004 T002 XW002 XW101 XW102 XW103 XW105 XW106 X003 Y001 ZG001 020 030 035 040 045 050 051 052 053 054 060 070 080 090 100 125 130 140 150 170 180 190 200 210 220 230 240 250 260 270 275 280 015 278 H002 K001 L001 7.11.2002/V214181 Description CARD CAPACITOR FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW COOLING FAN POTENTIOMETER POTENTIOMETER RESISTOR SHUNT RESISTOR LEVER SWITCH LEVER SWITCH AUXIL. TRANSFORMER FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SOLENOID VALVE RC PROTECTION HUB FOR WIRE REEL CLAMP WASHER BRAKE PIECE PRESS SPRING CLAMPING NUT UNDERCARRIAGE FACE BAR REAR PLATE COVER PLATE SIDE PLATE RIGHT SIDE PLATE LEFT DOOR SLIDE LOCK CLAMP PLASTIC HANDLE HOSE CONNECTOR WIRE PATH-WELD.STICK STICKER FOR PANEL WIRE FEED STICKER CLAMP INSULAT. PLATE FOR WHEEL WHEEL, ROTATING SAFETY FRAME F DISPL COVER PLATE FOR DISP LEFT HINGE RIGHT HINGE FLAT CABLE REAR GRATE SPARE PART LIST HOSE CONNECTOR FRONT PLATE CIRCUIT DIAGRAM SIGNAL LAMP GREEN CONTACTOR CHOKE 4291940/1921820 A001 K400/550 0.1 UF / 250V SCOMES KEMPOWELD MASTER 2800/3500 100 KOHM CERMET 10 KOHM CERMET 0.23 OHM KWELD 300A/60MV 2 POLES 10 POLES, MALE 9 POLES DIX BE 50/70 D16 PROMIG 500/510 PROMIG M16 KEMPOMAT, KEMPOWELD KEMPOMAT KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 26X50X217/188 R1/8-5ML K400 KMAT 3200, 4000 KMAT D30 CLAMP L=380 MASTER 2800/3500 SL-K400 R1/8-M12 KEMPOMAT 4000 KMAT 4000 KWELD,KMAT 4000 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 KEMPOMAT 4000 230V Order no. 976051501 976052101 2067780 Part S001 S002 T001 6219100 6219200 6185666 4-010 4-020 4-030 7.11.2002/V214181 Description Y/D-SWITCH SWITCH TRANSFORMER ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT VOLT/AMP. METER. UNI 4291940/1921820 D22,5 KMAT 4000, 230V KMW SYNC KMW TIMER MSD 1 Pc. 1 2 1 1 1 1 KEMPOMAT 4000 400V Order no. 4279550 4280180 9772551 4279200 4287420 9775729 9544214 9754156 9754141 4287840 4266150 9761375 9761370 3141290 9770450 9770117 9770458 9770460 9770455 9770449 9771530 9563002 4191441 2062070 3133500 9425216 4267970 4270940 4265820 2070060 3144050 2070650 2070670 3144780 3144770 2070660 9549064 9549066 2062900 9568911 3139410 3141040 4282460 3001873 3001875 9547105 9547770 1026870 1026880 3138810 3139110 4279940 2061410 1921600 3134270 1028320 3140220 9775730 9764130 3138540 Part A001 C001 F001 G001 G002 H001 M001 RW101 RW102 R001 R002 S003 S004 T002 XW002 XW101 XW102 XW103 XW105 XW106 X003 Y001 ZG001 020 030 035 040 045 050 051 052 053 054 060 070 080 090 100 125 130 140 150 170 180 190 200 210 220 230 240 250 260 270 275 280 015 278 H002 K001 L001 7.11.2002/V214180 Description CARD CAPACITOR FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW COOLING FAN POTENTIOMETER POTENTIOMETER RESISTOR SHUNT RESISTOR LEVER SWITCH LEVER SWITCH AUXIL. TRANSFORMER FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 9 POLES FEMALE CONTACT BODY MACHINE SOCKET SOLENOID VALVE RC PROTECTION HUB FOR WIRE REEL CLAMP WASHER BRAKE PIECE PRESS SPRING CLAMPING NUT UNDERCARRIAGE FACE BAR REAR PLATE COVER PLATE SIDE PLATE RIGHT SIDE PLATE LEFT DOOR SLIDE LOCK CLAMP PLASTIC HANDLE HOSE CONNECTOR WIRE PATH-WELD.STICK STICKER FOR PANEL WIRE FEED STICKER CLAMP INSULAT. PLATE FOR WHEEL WHEEL, ROTATING SAFETY FRAME F DISPL COVER PLATE FOR DISP LEFT HINGE RIGHT HINGE FLAT CABLE REAR GRATE SPARE PART LIST HOSE CONNECTOR FRONT PLATE CIRCUIT DIAGRAM SIGNAL LAMP GREEN CONTACTOR CHOKE 4291490/1921810 A001 K400/550 0.1 UF / 250V SCOMES KEMPOWELD MASTER 2800/3500 100 KOHM CERMET 10 KOHM CERMET 0.23 OHM KWELD 300A/60MV 2 POLES 10 POLES, MALE 9 POLES DIX BE 50/70 D16 PROMIG 500/510 PROMIG M16 KEMPOMAT, KEMPOWE KEMPOMAT KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 KEMPOMAT 3200, 4000 26X50X217/188 R1/8-5ML K400 KMAT 3200, 4000 KMAT D30 CLAMP L=380 MASTER 2800/3500 SL-K400 R1/8-M12 KEMPOMAT 4000 KMAT 4000 KWELD,KMAT 4000 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 KEMPOMAT 4000 400V Order no. 976051501 976052101 2067790 Part S001 S002 T001 6219100 6219200 6185666 4-010 4-020 4-030 7.11.2002/V214180 Description Y/D-SWITCH SWITCH TRANSFORMER ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT VOLT/AMP. METER. UNI 4291490/1921810 D22,5 KMAT 4000, 400V KMW SYNC KMW TIMER MSD 1 Pc. 1 2 1 1 1 1 30.01.2003/V251012 KMG20,25,32,40 Order no. Part 4182500 9769112 4236230 9580158 9876673 9580159 9592105 9769142 9769141 3074810 0-010 0-020 0-030 0-040 0-050 0-060 0-070 0-080 0-090 0-100 3144110 3144120 3144630 4275240 4153040 3130610 4257690 4290060 1-200 1-210 1-210 1-270 1-280 1-290 1-300 1-310 3144140 3144640 4248700 9475009 9580220 9591005 9484006 9580217 2-400 2-400 2-420 2-430 2-440 2-450 2-460 2-470 4259160 4259480 4259491 3-520 3-530 3-540 3127990 3127980 3128000 4-630 4-630 4-630 Description ***KMG20,25,32,40*** SWITCH FLAT CONTACT CONTROL CONNECTOR JACKET NUT O-RING SNAP CONNECTOR HEAD TIGHTENING NUT CONTACT, BUSH FLAT CONTACT, MALE BENDING PROTECTION **** KMG20/KMG25 *** MULTI-PURPOSE LEAD MULTI-PURPOSE LEAD MULTI-PURPOSE LEAD LOCKING SPRING NECK ASSEMBLY HANDLE LOCKING SPRING CONTACT NUT **** KMG32/KMG40 *** MULTI-PURPOSE LEAD MULTI-PURPOSE LEAD INSULAT. RING, NECK SAFETY RING HOOK HANDLE LOCKING SPRING LOCKING NUT ******* KMG32 ****** INSULATING RING NECK ASSEMBLY PROTECTION FOR NECK ******* KMG40 ****** NECK ASSEMBLY NECK ASSEMBLY NECK ASSEMBLY 4291050 A/1925700 Pc. MT/PMT 4,0X1,0 MT/G 1 2 2 1 1 1 1 2 2 1 3M 16MM2 3M 25MM2 4.5M 25MM2 MT18-PMT25 MT18-PMT25 MT15-25 MT15,18,25,PMT25 1 1 1 1 1 1 1 1 3M 35MM2 4.5M 35MM2 MT32-MT38 12 X 1 DIN 471 MT32,-38 MT32,-38 MT32,-38 MT32,-38 1 1 1 1 1 1 1 1 MT 32 MT28,32 MT 28 32 1 1 1 45° MT38 LONG 60° MT38 60° MT38 1 1 1 SL-K250 KMAT18/25 Order no. 9541079 1026950 3133380 9592112 4265040 4265050 4265240 4265070 4265080 4266100 4265060 3133700 9476513 4285900 9420506 4268680 4270770 9423210 9420510 3134100 4102283 4292030 Part M001 001 002 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 3133210 3133810 3133820 3133880 3133940 3133960 3133990 3134030 3133700 3134130 3134140 3134290 3134710 4283310 2003 2003 2003 2003 2003 2003 2003 2003 2012 2012 2012 2012 2012 2014 7.11.2002/V214120 Description MOTOR F WIRE FEEDER CHASSIS PRESS LEVER, LEFT FASTENING SCREW REGULATION KNOB SPRING BUSHING GEAR WHEEL D28 PRESS DIVIDER PRESS SPRING SELECTOR PLATE FOR REGULATION LEVER FRONT GUIDE TUBE SEEGER RING 8 REAR GUIDE TUBE WASHER CONTROL CONNECTOR SPRING SPRING WASHER WASHER SNAP CONNECTOR WIRE GUIDE TUBE WASHER ***ACCESSORIES*** FEED ROLL RED FEED ROLL WHITE FEED ROLL YELLOW FEED ROLL BLACK FEED ROLL, KNURLED FEED ROLL (U-GROOVE) FEED ROLL, KNURLED FEED ROLL, KNURLED FRONT GUIDE TUBE FRONT GUIDE TUBE BLU FRONT GUIDE TUBE WHI FRONT GUIDE TUBE FRONT GUIDE TUBE REAR GUIDE TUBE 2067850A/1921650 SL 250 SL500 M6 X 10 SL 500 SL 500 SL 500 SL 500 GROOVE SL 500 SL 500 D6/2 SL500 DIN 6799 SL250 BK7 SL 500 10X16X0,2 DIN 988 D4,7/1,8-80 GEARWHEEL 1.0/1.2 SL500 0.6/0.8 SL500 1.6/2.0 SL500 2.4 SL500 1.0/1.2 1.0/1.2 RED 1.6/2.0 YELLOW 2.4 D6/2 SL500 D4 D1 AL D2 AL D3 D2 SL250 Pc. 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 1 2 4 2 2 2 2 2 2 1 1 1 1 1 1 7.11.2002/V923501 SL-K400 Order no. 3139090 3133380 3133390 9476513 3133210 9592112 4266100 4265040 4265080 4265050 4265070 4265060 4266130 4265240 4265250 9420506 3134100 4268680 4270770 3133700 3134120 4267220 9420510 4292030 Part M001 00010 00020 00030 00040 00050 00060 00070 00080 00090 00100 00110 00120 00130 00140 00150 00160 00170 00180 00190 00200 00210 00220 00230 3133810 3133820 3133880 3133940 3133990 3134030 3133960 3134140 3134130 3134290 3134710 3134110 3134300 3134720 4270180 4267030 10040 10040 10040 10040 10040 10040 10040 20190 20190 20190 20190 30200 30200 30200 40210 40210 Description MOTOR F WIRE FEEDE PRESS LEVER, LEFT PRESS LEVER, RIGHT SEEGER RING 8 FEED ROLL RED FASTENING SCREW SELECTOR PLATE FOR REGULATION KNOB PRESS SPRING SPRING BUSHING PRESS DIVIDER REGULATION LEVER LINK TUBE GEAR WHEEL D28 GEAR WHEEL D40 WASHER SNAP CONNECTOR CONTROL CONNECTOR SPRING FRONT GUIDE TUBE MIDDLE GUIDE TUBE REAR GUIDE TUBE D2 WASHER WASHER ***ACCESSORIES**** FEED ROLL WHITE FEED ROLL YELLOW FEED ROLL BLACK FEED ROLL, KNURLED FEED ROLL, KNURLED FEED ROLL, KNURLED FEED ROLL (U-GROOVE) FRONT GUIDE TUBE WHI FRONT GUIDE TUBE BLU FRONT GUIDE TUBE FRONT GUIDE TUBE MIDDLE GUIDE TUBE MIDDLE GUIDE TUBE MIDDLE GUIDE TUBE REAR GUIDE TUBE REAR GUIDE TUBE 2066990A/1921600 LSL K400/K550 SL500 SL500 DIN 6799 1.0/1.2 SL500 M6 X 10 GROOVE SL 500 SL 500 SL 500 SL 500 SL 500 SL 500 SL 500 BK7 SL 500 D6/2 SL500 0,6-1,6 D2 ORANGE SL 500 10X16X0,2 DIN 988 GEARWHEEL 0.6/0.8 SL500 1.6/2.0 SL500 2.4 SL500 1.0/1.2 1.6/2.0 YELLOW 2.4 1.0/1.2 RED D1 D4 AL D2 AL D3 BLUE D4 AL D2 AL D3 AL, D4 D4 Pc. 1 1 1 2 4 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 7 1 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 7.11.2002/V923502 SL-K550 Order no. 3139090 3133380 3133390 9476513 3142210 9592112 4266100 4265040 4265080 4265050 4265070 4265060 4266130 4265240 4265250 9420506 3134100 4268680 4270770 3133700 3134120 4267220 9420510 4292030 Part M001 00010 00020 00030 00040 00050 00060 00070 00080 00090 00100 00110 00120 00130 00140 00150 00160 00170 00180 00190 00200 00210 00220 00230 3138650 3142200 3142230 3142240 3141590 3133960 3134130 3134290 3134710 3134110 3134300 3134720 4270180 4267030 10040 10040 10040 10040 10040 10040 20190 20190 20190 30200 30200 30200 40210 40210 Description MOTOR F WIRE FEEDE PRESS LEVER, LEFT PRESS LEVER, RIGHT SEEGER RING 8 FEED ROLL ORANGE FASTENING SCREW SELECTOR PLATE FOR REGULATION KNOB PRESS SPRING SPRING BUSHING PRESS DIVIDER REGULATION LEVER LINK TUBE GEAR WHEEL D28 GEAR WHEEL D40 WASHER SNAP CONNECTOR CONTROL CONNECTOR SPRING FRONT GUIDE TUBE MIDDLE GUIDE TUBE REAR GUIDE TUBE D2 WASHER WASHER ***ACCESSORIES**** FEED ROLL 1.0/1.0 FEED ROLL YELLOW FEED ROLL GREY FEED ROLL BLACK FEED ROLL U-GROOVE FEED ROLL (U-GROOVE) FRONT GUIDE TUBE BLU FRONT GUIDE TUBE FRONT GUIDE TUBE MIDDLE GUIDE TUBE MIDDLE GUIDE TUBE MIDDLE GUIDE TUBE REAR GUIDE TUBE REAR GUIDE TUBE 2069110A/1921700 BK7 SL 500 D6/2 SL500 0,6-1,6 D2 ORANGE SL 500 10X16X0,2 DIN 988 GEARWHEEL Pc. 1 1 1 2 4 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 7 1 RED BALL BEARING 1.6/1.6 TRAPEZE, L 2.0/2.0 TRAPEZE, L 2.4/2.4 1.2/1.6 YELLOW 1.0/1.2 RED D4 AL D2 AL D3 BLUE D4 AL D2 AL D3 AL, D4 D4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 LSL K400/K550 SL500 SL500 DIN 6799 1.2/1.2 TRAPEZE, L M6 X 10 GROOVE SL 500 SL 500 SL 500 SL 500 SL 500 SL 500 SL 500
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