PERODUA KELISA WORKSHOP MANUAL - e-bookmanual

PERODUA KELISA SAMPLE WORKSHOP MANUAL
PERODUA KELISA WORKSHOP MANUAL
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Acc. Holder Name : DZULKIFLEE
Acc. Number
: 152068638890
Bank Islam Account Number:
Acc. Holder Name : DZULKIFLEE
Acc. Number
: 02039020168377
CIMB Bank Account Number:
Acc. Holder Name : DZULKIFLEE
Acc. Number
: 02110042053522
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COPYRIGHT 2012
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SERVICE MANUAL
PERODUA
KELISA
L701
FOREWORD
This service manual describes the maintenance and servicing procedures for the Model L701.
In this service manual, the entire portion is divided into 20 sections. Each section has an index
along with a table of contents at the beginning. For easier reference, the upper part of each page
bears the section title concerned.
All information used in this service manual was in effect at the time when the manual was printed.
However, the specifications and procedures may be revised due to continuing improvements in
the design without advance notice and without incurring any obligation to us.
Published in July, 2001
PERODUA SALES (M) SDN. BHD.
В© 2001 PERODUA SALES (M) SDN. BHD.
All rights reserved. This material may not be reproduced or copied, in whole or in part, without the
written permission of PERODUA SALES (M) SDN. BHD.
FOREWORD
1
30/05/03, 8:54 AM
SECTION INDEX
PERODUA
SECTION NAME
KELISA
GENERAL INFORMATION
MAINTENANCE
ENGINE MECHANICAL
EMISSION CONTROL
EFI SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
IGNITION SYSTEM
STARTING SYSTEM
CHARGING SYSTEM
CLUTCH
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
FRONT AXLE & SUSPENSION
REAR AXLE & SUSPENSION
BRAKE
STEERING
BODY
BODY ELECTRICAL
HARNESS &WIRING DIAGRAM
FOREWORD
2
30/05/03, 8:54 AM
SECTION
GI
MA
EM
EC
EF
LU
CO
IG
ST
CH
CL
MT
AT
FS
RS
BR
SR
BO
BE
HW
EM–9
REMOVAL
1. Remove the V-belt, water pump pulley and alternator.
(Refer to the “TIMING BELT” section.)
2. Drain the engine coolant by removing the water pump
drain plug.
MEM00024-00024
3. Remove the timing belt.
(Refer to the “TIMING BELT” section.)
4. Remove the camshaft timing belt pulley, using the SST to
prevent the turning of the camshaft.
SST: 09504-87501-000
MEM00025-00025
5. Remove the ignition coil from the cylinder head cover.
MEM00026-00026
6. Disconnect the vacuum hoses that are connected to the
intake manifold and cylinder head cover.
7. Remove the surge tank stay from the cylinder head
cover.
8. Remove the cylinder head cover attaching bolts in the
sequence as indicated in the right figure. Remove the
cylinder head cover from the cylinder head.
e
t
q
y
w
r
MEM00027-00027
9. Removal of camshaft bearing cap No. 1 and camshaft
bearing cap No. 2.
(1) Using the hexagonal section of the camshaft No. 2,
set the mating marks of the camshaft gear sections to
the relationship as indicated in the right figure.
Camshaft center line
10Лљ - 20Лљ
MEM00028-00028
EM(01-10)
9
30/05/03, 9:25 AM
IG–2
IGNITION SYSTEM CIRCUIT
Engine fuse
10A
Ignition switch 1
Ignitor
Battery
Ignitor
Ignition coil 1
Ignitor
Ignition coil 2
Ignition coil 3
To spark
plug
46
68
67
IG1
IG2
IG3
ECU
E01
E1
N+
N-
18 15
36
60
Cam
position
sensor
MIG00002-00001
IG(01-07)
2
29/05/03, 10:08 PM
BR–2
INSPECTION AND ADJUSTMENT OF
BRAKE PEDAL
1. Brake pedal height check
(1) Check the pedal height.
Specified Value
RHD MT:
MT: 148.0 В± 5 mm
AT: 149.8 В± 5 mm
LHD
MT: 143.7 В± 5 mm
AT: 148.4 В± 5 mm
e w
M
AT T
2. Pedal height adjustment
(1) Disconnect the connector of the stop lamp switch.
(2) Remove the stop lamp switch by loosening the lock
nut 1.
(3) Loosen the lock nut 2. Adjust the pedal height by
turning the push rod 3.
(4) Tighten the lock nut of the push rod.
Tightening Torque: 22.6 - 28.4 NВ·m
q
LBR00002-00001
(5) Screw-in the stop lamp switch, until it comes in contact
lightly with the pedal stopper.
(6) Adjust the clearance between the pedal stopper and the
edge surface at the screw section of the stop lamp
switch to 1.5 mm.
(7) Tighten the lock nut of the stop lamp switch.
Tightening Torque: 19.4 - 31.6 NВ·m
(8) Connect the connector of the stop lamp switch. Ensure
that the stop lamp goes on.
LBR00003-00002
3. Pedal free travel check
(1) After stopping the engine, depress the brake pedal
several times so that no negative pressure may remain in the booster.
(2) Lightly push the pedal by your hand. Measure the
distance (free travel) up to a point where you feel a
resistance from the pedal.
Specified Value: 0.5 - 3.0 mm
LBR00004-00003
4. Pedal free travel adjustment
(1) Loosen the lock nut 1.
(2) Adjust the free travel to 0.5 - 3.0 mm by turning the
push rod 2.
(3) Tighten the lock nut.
Tightening Torque: 22.6 - 28.4 NВ·m
w q
(4) Ensure that the stop lamp goes on properly.
LBR00005-00004
BR(01-10)
2
29/05/03, 9:00 PM
HOW TO BUY
Payment methods:
1. For buy with credit card just choose and click
button at the end of price list in
Product Item Number or click the the PayPal link down here first and signup now before make
payment:
2. For online banking transfers, to verified your payment please give the Product Item Number,
your e-mail (must valid to receive the download link), Name of Bank, Total of transaction,
Date&hour of transaction and fill the form at contact form or send to
[email protected]
Maybank Account Number:
Acc. Holder Name : DZULKIFLEE
Acc. Number
: 152068638890
Bank Islam Account Number:
Acc. Holder Name : DZULKIFLEE
Acc. Number
: 02039020168377
CIMB Bank Account Number:
Acc. Holder Name : DZULKIFLEE
Acc. Number
: 02110042053522
You will receive the download link in 24hour after the payment verified
from system admin. If any other problem about your payment system
admin will contact you.
Or you will reach us at: [email protected]
COPYRIGHT 2012
www.e-bookmanual.com
PERODUA KELISA WORKSHOP MANUAL
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