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S.E.G. ROYAL-DIAMOND, S.A.

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ELECTRICAL
INSULATION
Product Range
S.E.G. ROYAL-DIAMOND, S.A.
Camí del Cementiri, s/n.
08319 DOSRIUS (Barcelona) - Spain
Tel. +34 93 791 80 06 - Fax +34 93 791 91 25
P.O Box 160
08300 MATARÓ (Barcelona) - Spain
www.royal-diamond.es
IMPREGNATION AND FINISH VARNISHES
CHARACTERISTICS
MAIN CHARACTERISTICS
FIXED INSULATION
DENSITY MATERIAL 10 Micron
3
(grs/cm )
(V)
(%)
SOLVENT
Only distinguishing features mentioned here. If
you require more information there are specific
technical leaflets available.
1200
F
General repair. Normal electric motors and
static material.
40
1300
F, F-5
Air dried giving the same level of hardness and
consistency as an ovendried varnish.
0.9
37
1300
F
Ultra-fast drying. Good chemical and oil
transformer resistance.
15
0.96
30
1300
F-5
Easy drying. Clean work and good finish. Stators
and small transformers.
Yellow
45
0.97
45
1300
F-5
Excellent mechanical properties. For coils which
need special consistency. Small transformers to
avoid vibration.
Oven
Yellow
75
0.97
43
1300
F-5
Excellent age-resistance. Good Insulation
against damp and humidity. Universal varnish
(all types of electric machines).
ANTIFLASH
G-144
Air
Red
35
1.04
50
1300
F-5
Anti-arc electro-enamel. Protects coils from
humidity and dust. Protects and finishes all
types of material.
155
ANTIFLASH
505
Air
Red
45
1.2
61
1300
F-5
Electro-enamel epoxy bicomponent. Excellent
chemical resistance.
180
ROYALAC
525 MA
Oven
Yellow
110
0.97
43
1400
F-5
Very high resistance and elasticity. High
resistance to humidity and transformer oils.
Impregnation stators, transformers. Good
stability in tanks.
180
E-524 TS
Oven
Yellow
90
0.98
30
1500
TS
Standardised UL. High resistance Freon 22
and Pyralene. Excellent binding power. Electric
motors and transformers.
180
WE-203
Oven
No colour
60
1.03
50
1100
Water
Standardised UL. Resistance Freon 22 and
Pyralene. Excellent binding power. Electric
motors and transformers.
180
ROYALAC
210 SR
Air
Oven
No colour
35
1.03
50
930
F-5
Silicone varnish. Suitable for materials for use
with high temperature, aggressive smoke,
humidity etc.
180
ANTIFLASH
214 SR
Air
Oven
Red
45
1.04
50
930
F-5
Electro-enamel anti-arc. Protects coils from
humidity and dust. Protects and finishes all
types of material.
RESISTANCE
(ºC)
PRODUCT
130
ROYALAC 30
Air
Yellow
18
0.92
30
155
ROYALAC 125
Air
No colour
20
0.98
155
ROYALAC 129
Air
Yellow,
orange,
no colour
18
155
ROYALAC 158
Oven
Yellow
155
ROYALAC 240
Oven
155
ROYALAC 521
155
DRYING
COLOUR VISCOSITY
METHOD
20ºC (SEC.)
IMPREGNATION, POTTING AND FILLING RESINS
CHARACTERISTICS
RESISTANCE
(ºC)
PRODUCT
DRYING
METHOD
COLOUR
MAIN CHARACTERISTICS
VISCOSITY
D mPa.s
DENSITY
(grs/cm3)
INSULATION
KV/mm
Only distinguishing features mentioned here.
If you require more information there are specific
technical leaflets available.
POLYESTER RESINS
200
DIAPOL
788/200
Oven
Dark
200
1.02
133
Mono-component polyesterimide resin for
impregnation.
180
DIAPOL
790
Oven
No colour
400
1.12
40
Unsaturated mono-component Polyester resin
for impregnation. VOC’s free.
POLYURETHANE RESINS
120
DIAPOL
510
Room
temperature
Black
10000
1.53
10
Bi-component resin – very flexible for potting,
filling and sealing.
130
DIAPOL
509
Room
temperature
Grey/white
12000
1.55
15
Bi-component resin – flexible for potting, filling
and sealing.
130
DIAPOL
509 FG
Room
temperature
Any colour
11000
1.56
15
Bi-component resin – flexible for potting, filling
and sealing. Auto-extinguishable V-O
standardised UL-
Auto-extinguishable
135
DIAPOL
508
Room
temperature
Red/Black
6000
1.55
20
Bi-component resin – semi-rigid for potting,
filling and sealing.
140
DIAPOL
507
Room
temperature
Green
12000
1.6
30
Bi-component resin – rigid for potting, filling
and sealing.
EPOXY RESINS
135
ROYAPOX
5050
Room
temperature
No colour
4000
1.1
20
Bi-component resin for potting small electronic
material.
135
ROYAPOX
5050 CD
Room
temperature
White, red,
blue, green,
black
9000
1.65
15
Bi-component for potting, filling and sealing.
130
ROYAPOX
959
Room
temperature
Any colour
6500
1.55
15
Bi-component resin for potting, filling and
sealing. Excellent adhesiveness. Autoextinguishable V-O, STANDARDISED UL.
155
ROYAPOX
511
Room
temperature
Ochre
4000
1.1
20
Bi-component impregnation resin. Trickle Resin
System (rotors and stators).
Unit Impregnation System (stators).
155
ROYAPOX
512
Oven
Ochre
4000
1.1
20
Bi-component impregnation resin. Trickle Resin
System especially recommended for rotors.
155
ROYAPOX
513
Oven
No colour
1500
1.1
20
Mono-component impregnation resin magnetic
nuclei and electric motors.
180
ROYAPOX
502 H
Oven
Ochre
4000
1.1
18
Bi-component impregnation resin for all types of
class H electric motors. Long pot life (15* days)
FLEXIBLE LAMINATES
CHARACTERISTICS
RESISTANCE
(ºC)
130
MAIN CHARACTERISTICS
PRODUCT
THICKNESS
INSULATION
(Volts)
Only distinguishing features mentioned here.
If you require more information there are specific technical leaflets available
TERCOTT K
0.03
0.05
0.07
0.12
0.15
0.25 S
0.30 S
4800
6000
7000
6000
7000
8000
10000
Compressed Kraft Paper, laminated with polyester film. Low cost
lamination. Thickness of 0.03; 0.05; 0.07 used as separators in coils.
The other thicknesses are used as Insulation for slots or interfaces.
0.18
0.20
0.25
0.30
0.40
5200
6700
7800
8900
9900
Presspan laminated with polyester film. High mechanical rigidity facilitating
the insertion of stator slots.
Embossed cotton paper, laminated with polyester film. Insulation interfaces.
Does not slip during winding process. Good varnish absorption.
130
TERCOTT CF
130
TERCOTT FLEX
0.40
8500
155
THERNOPHASE
0.30
0.40
6500
14000
Polyester film, covered on both sides with polyester fibres. Especially for
Insulation interfaces. Does not slip during winding process. Very good
varnish absorption.
155
TERCOTT MTS
0.08
0.15
0.20
0.25
0.30
0.35
5000
6000
13000
15000
16900
22000
Polyester film, covered on both sides with polyester fibres. The fibres
help penetration and later adhesion of the impregnation varnishes and
resins. Freon resistant. Slot Insulation and electric motors and transformer
winder interface. Also for sealed groups.
155
THERNOMID
10.04 VF
0.15
0.20
0.25
0.30
13000
15000
20000
22000
Polyester film covered on one side with polyester fibres and then
impregnated with a high temperature-resistant (200ºC) varnish. This
laminate can be inserted easily due to its slippery surface. Ideal for the
production and repair of all types of winding machinery which need to
reach high mechanical, dielectric and temperature standards.
TRIPLEX
F-20.08
0.15
0.20
0.25
0.30
0.35
0.45
6000
13000
15000
16900
19000
22000
Polyester film covered on both sides with polyester fibres and then
impregnated with a high temperature-resistant (200ºC) varnish. This
laminate can be inserted easily due to its slippery surface. Ideal for the
production and repair of all types of winding machinery which need to
reach high mechanical, dielectric and temperature standards.
155
THERNOMID
14.20
0.15
0.20
0.25
0.32
0.47
7000
9000
12000
15000
28000
Polyester film covered on both sides with polyamide fibres (Nomex). This
laminate is used as Insulation for slots and interfaces in electric motors
and transformer coils.
155
THERNOMID
NC
0.30
6000
Polyester film covered on both sides with polyamide Nomex 411 fibres.
Used for interfaces and tape. High resin absorption.
0.15
0.20
0.23
0.30
0.35
0.45
8000
12000
14000
16000
18000
20000
Polyester film covered on both sides with organic/inorganic fibres with
high temperature resistance. High thermo-conductivity and low humidity
absorption. Highly abrasion and break resistant. Ideal for the production
and repair of all types of winding machinery which needs to reach high
mechanical, dielectric and temperature standards (slots and interfaces).
Standardised UL.
TufQUIN TPiT
0.12
0.18
0.23
0.28
6000
6500
6500
7000
Polyimide film covered on both sides with organic/inorganic fibres with
high temperature resistance (200ºC), highly tear-resistant and good
dielectric power. Used for machines which have to withstand the highest
temperatures. Traction electric motors, electro-magnets etc.
200
THERNOMID NKN
0.15
0.2
0.25
0.33
6000
9000
10000
14250
Polyimide film covered on both sides with polyamide fibres (Nomex).
High temperature resistance and good dielectric power. Used for insulation
of slots and interfaces in electric motors and transformer winders.
220
THERNOMID NRG
0.22
1300
Laminate made of fibreglass and Nomex 411. Very flexible and adaptable.
Good varnish and impregnation resin absorption. Traction electric motors.
THERNOMID KRG
0.12
0.12
0.15
0.22
0.24 Triplex
6500
12500
7500
7500
11000
Laminate made of polyimide film covered by one or two layers of fibreglass.
High temperature resistance. Good flexibility and adaptability. Highly
break and tear resistant. Used for machines that need to withstand high
temperatures. Traction electric motors, electro-magnets etc.
155
180
200
240
TufQUIN TFT
OTHER FLEXIBLE INSULATORS
CHARACTERISTICS
MAIN CHARACTERISTICS
Only distinguishing features mentioned here.
If you require more information there are specific technical leaflets available
PRODUCT
THICKNESS
105
PRESSPAN
0.10 - 0.20 - 0.25 - 0.30
0.40 - 0.50 (en rollos)
High quality - compressed
135
FILM POLIESTER
23 - 36 - 50 - 75
100 - 250 - 350 micras
Polyethylene Terephtalate
RESISTANCE (ºC)
MISCELLANEOUS ARTICLES
FLAT STRING/COIL
For tying electric motor coils. Nº threads 2, 4, 6, 9, 12, 15
ROYAPAC
Plaques of Presspan, Bakelite, Fibreglass, Epoxy, or Mica.
SOLVENT M-2
To enable the unwinding of electric motors after immersion.
CM-60, CM-90
Simple, mobile impregnation systems to varnish electric motors or transformers.
WIRE MACHINE ABISOFIX
Machine for stripping enamelled wires.
ELECTRIC MOTORS FRAME PAINT
Rapid air-drying. Colours: grey, blue, green, also in spray.
BRUSHES
With steel bristles for cleaning electric motors slots.
ELECTRIC MOTORS PARTS
Terminal plaques, ventilators.
REWINDING TOOLS
Made of nylon for easy adaptation to enamelled wires in slots.
RE-USABLE CABLE TIES
Various sizes in flexible plastic to fasten winding wires or cables.
EDICIÓN 2008
S.E.G. ROYAL-DIAMOND, S.A.
SPRAY PRODUCTS
PRODUCT
TEMPERATURE RESISTANCE (ºC)
APPLICATION
ROYASPRAY
130
Air-dried colourless varnish, quick-drying. Circuit protection.
ANTIFLASH SPRAY
155
Anti-arc. General protection. Easy application.
ROYACOLOR
130
Electric motors housing paint.
Anti-corrosive, lubricant, electric Insulation, highly anti-adhesive
(allows easy extraction from mould).
SILICONE SPRAY
Grease removing solvent for cleaning electric motors and
electric panels.
DISOLIMP F
PRE-FORMED SLOT INSULATORS
PRODUCT
PROFILE
RD-510
CHARACTERISTICS
Flat-slot insulator, rectangular ideal for applications where previous
shaping is not necessary. Once positioned in the slot it adapts to its
shape.
RD-610
Slot insulator with lipped edges, flat and rectangular. Special resistance
and mechanical protection of the slot exit. Avoids Insulation movement.
RD-520
Scored slot insulator, for angled slots. Folds easily ensure a good fit to
the sides and end of the slot.
RD-620
To ensure scored slot insulator, for angled slots. Folds easily ensure a
good fit to the sides and end of the slot.
MOULDED PIECES
We can produce to order moulded pieces with any type of our laminates.
CLOSING WEDGES (electric motor slots)
COMPOSITION
TEMPERATURE CLASS (ºC)
REFERENCE
BEECH WOOD
(E) 120
R-0, R-1, R-2, R-3,
R-4, R-11, R-12
Made from dehydrated
beech wood
Pack of 100 wedges x 1 mt.
POLYESTER FILM
(B) 130
R-8, R-10, R-12, R-14,
R-15, R-18, R-21, R-24
Made from 250 micron
polyester film
Pack of 143 wedges x 0.7 mt.
TRIPLEX 20,08
(F) 155
R-8, R-10, R-12, R-14, R-15,
R-18, R-21, R-24, R-26, R-32
Made from Triplex 20.08
with 350 micron thickness
Pack of 143 wedges x 0.7 mt.
EPOXY-FIBERGLASS
(F) 155
R-3, R-4, R-6, R-8, R-10
F-H (155-180)
4X2, 5X2, 5X2.5, 7X2.5
6X3, 8X3, 8X4
DESCRIPTION
SUPPLY
Made from stratified
plaques, made up of glass
fabric and epoxy resin
Pack of 25 wedges x 1 mt.
Made from fibreglass and
polyester resin through
extrusion process
Pack of 200 mt wedges x 1 mt.
Made from 350 micron
TUFQUIN TFT
Pack of 143 wedges x 0.7 mt.
SEMICIRCULAR
POLYESTERFIBERGLASS
TRAPEZOIDAL
5X2, 6.1X2, 7X3, 9X3, 12X3
TUFQUIN TFT
(H) 180ºC
R-10, R-12, R-14, R-15,
R-18, R-21, R-24, R-26, R-32
ELECTRIC CABLES
REFERENCE
INSULATOR TYPE
SECTION (mm2)
ROLL SIZE
(m.l.)
OUTSIDE DIAMETER
(mm)
ROYASIL CS
Silicone
0,25 - 16
100
1,90 - 8,40
ROYASIL CSP
Silicone - covered polyester
plait
0,25 - 400
100
1,80 - 35,4
ROYASIL TPT
Freon resistant
Polyester film - uncovered
polyester plait
0,75 - 50
25 - 200 according
to section
2,1 - 13,8
TEXTILE TAPES
COMPOSITION
COTTON
TYPE
T Even cotton
TEMPERATURE
RESISTANCE (ºC)
105
GLASS
Even polyester
150
0.15
Serge polyester
0.2
108
0.08
113
500
118
BANDING TAPE
0.2
DIAPOL VP
WIDTH (mm)
ROLL LENGTH
(mm)
10-15-20-25-30
50
10-15-20-25-30
50
15-20-25-30
50
10-20-30
200
0.3
Serge cotton
POLYESTER
THICKNESS (mm)
0.13
0.18
155
0.3
FLEXIBLE INSULATING TUBES
CHARACTERISTICS
TEMPERATURE
RESISTANCE (ºC)
PRODUCT
155ºC
ROYAFLEX “F”
• Glass plait
• Polyurethane
200ºC
ROYAFLEX “H”
• Glass plait
• Silicone
COMPOSITION
INSULATION
COLOUR
DIAMETER (mm)
Beige
0.5 - 1 - 1.5 - 2 - 2.5 - 3 - 4 - 5
6 - 7 - 8 - 9 - 10 - 12 - 14 - 16
3000 v.
Maroon
0.5 - 1 - 1.5 - 2 - 2.5 - 3 - 4 - 5
6 - 7 - 8 - 9 - 10 - 12 - 14 - 16
5000 v.
S.E.G. ROYAL-DIAMOND, S.A.
ADHESIVE TAPES
Elongation
ADHESIVE THICKNESS
at break (%)
(mm)
Volt
insulation
Adherence to
steel (N/cm)
Corrosion
factor
Roll
Dimension
Acrylic
0.06
90
4500
4.5
1
66 mts. L
Yellow
polyester film
Rubber
0.06
90
4500
4.5
1
66 mts. L
TERDUR 32
Polyester film fabric
without strengthened
weave
Acrylic
0.13
10
4500
3.6
1
50 mts. L
130ºC
TECROLL 4B
Polyester film fabric
without strengthened
weave
Rubber
0.14
40
4800
4
1
50 mts. L
155ºC
TECROLL 77 AHL
Glass fabric
Acrylic
0.17
10
2000
3.5
1
50 mts. L
180ºC
TECROLL 76 SH
Glass fabric
Silicon
0.18
10
3000
3
1
50 mts. L
180ºC
TECROLL 71 SL
Kapton film
Silicon
0.06
70
7000
2.5
1
66 mts. L
Temperature
resistance (ºC)
REFERENCE
BACKING
COMPOSITION
130ºC
TECROLL 10B
Yellow
polyester film
130ºC
TECROLL 11BL
130ºC
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