Bologna 18 marzo 2014 Control technology by SEW-EURODRIVE Bologna 18 marzo 2014 Contents Automation concept of SEW Overview of performance classes CCU Multimotion Handling Kinematics Safety Bologna 18 marzo 2014 Motion Control automation concept with SEW-Eurodrive - Open for non-SEW PLC - Connection via standard interfaces (fieldbus, Industrial Ethernet) Ethernet PLC Fieldbus SEW Controller Application software - Module controller: Transition to SEW world - Programmable or configurable - Application software - Engineering access - Data storage EtherCaT® System bus - Drive electronics - Scalable functionality with uniform interface - EtherCaT ® based SBUSPLUS® system bus Bologna 18 marzo 2014 Complete automation with SEW-Eurodrive Ethernet SEW Controller Application software - Stationary and mobile DOP operator panels - OPC server for connection to PC-based visualization systems - Driver for non-SEW panels - MOVI-PLC programmable in IEC61131-3 - Extensive motion control functions - Standard PLC functionality - Great number of interfaces for connecting peripherals - Remote maintenance via Ethernet EtherCaT® System bus - Drive electronics - Scalable functionality with uniform interface - modular IP20 I/O system - EtherCaT ® based SBUSPLUS® system bus Bologna 18 marzo 2014 Extensive modular control system for all automation solutions Controller (Hardware) - Various performance classes (basic, standard, advanced) - Various type (IP20 as option card, master module or in the UOH housing, integrated in MOVIFIT or MOVIPRO) - Peripherals lie IO system, remote maintenance modem CCU: configurable application MultiMotion controller freely programmable motion and logic controller - SD card OMC41B-Tx - SD card OMH41B-Tx - Application modules - IEC61131-3 programming - No programming tool - Libraries / program modules - Programming tool Bologna 18 marzo 2014 Overview of performance classes Advanced performance class - Used as module controller or for complete automation of sophisticated automation tasks with high-end motion control functions such as electronic gear unit, electronic cam, robotics with short response times and max. 64 axes - Comprehensive range of engineering interfaces (USB, Ethernet) and periphery (CAN, RS485, SBUSPLUS) - Convenient data management and serviceability via SD card Standard performance class - Used as module controller or for complete automation of sophisticated automation tasks with motion control functions such as positioning, register loop control with medium response times and max. 16 axes - Comprehensive range of engineering interfaces (USB, Ethernet) and periphery (CAN, RS485) - Convenient data management and serviceability via SD card Basic performance class - Used as local module controller in stationary material handling applications - Ideal for simple automation tasks with speed and positioning applications Bologna 18 marzo 2014 Overview of performance classes Power performance class - Used as module controller or for complete automation of sophisticated automation tasks with highend motion control functions such as electronic gear unit, electronic cam, robotics with extremely short response times and max. 64 axes - Fast EtherCaT® based system bus SBUSPLUS - Comprehensive engineering and periphery interfaces - High-End Motion & Logic Control - Controller for complete machines / cells automation - Windows 7 Embedded based visualization - Open interfaces to third party panels (DVI + USB) - Ethernet for Windows Connection IT networks - USB for Windows Windows devices as a printer, memory sticks… Bologna 18 marzo 2014 CCU and Application Configurator Bologna 18 marzo 2014 CCU: Configurable controller unit Ethernet Application program runs on the controller Parameterizable solution Graphical startup and diagnostics by means of application configurator Simple and fast engineering via USB or Ethernet Fieldbus Data management via SD card for entire module Controller + memory card OMC41B-Tx = CCU CCU Systembus Bologna 18 marzo 2014 CCU: Configurable controller unit Bologna 18 marzo 2014 CCU: Configurable controller unit effiSRS application software example The "energy-efficient storage/retrieval system" application module was developed to operate energy-efficient pallet racks in high-bay warehouses. The innovative application module enables energy savings of up to 25% due to optimized travel cycles of vertical lifting drive and horizontal travel drive. A simple interface allows for specifying the target positions and dynamic parameters for the lifting and travel axes. The package is completed by an integrated function for buffer travel and slack rope detection. Functionality: Coordination of lifting and travel axes Entries can be made in user-defined units Graphical configuration and diagnostics Up to 2 hoist drives are supported Slack rope detection Buffer travel Regeneration is supported as option Requirements: Configurable Control Unit advanced Technology level T2 Drive electronics: MOVIDRIVE inverter MOVIAXIS multi-axis servo inverter Bologna 18 marzo 2014 CCU: Configurable controller unit effiSRS application software example Bologna 18 marzo 2014 CCU: Configurable controller unit effiSRS application software example Bologna 18 marzo 2014 CCU: Configurable controller unit effiSRS application software example Bologna 18 marzo 2014 CCU: Configurable controller unit effiSRS application software example Bologna 18 marzo 2014 Advantages of the Application Configurator Parameterizable solution for sophisticated motion control applications Application modules can be used for all SEW drive electronics products PLC Fieldbus / Industrial Ethernet Easy graphical configuration Convenient module diagnostics with control mode for quick startup without higher-level PLC CCU advanced Application software Process data monitor with control mode to support fieldbus startup Integrated trace for drive optimization and process data diagnostics MOVIAXIS MOVITRAC MOVIDRIVE MOVIGEAR SUS MOVITRAC LTX Bologna 18 marzo 2014 MultiMotion Bologna 18 marzo 2014 MultiMotion:freely programmable motion and logic controller Ethernet Program template (project file) Graphical tool PLC Configurator for parameter setting Monitor for controlling/monitoring purposes Fieldbus Handling like for the application module (parameterizable) Loading program template into MOVI-PLC Parameterizing the motion functions of the axes using the configurator (parameters are loaded to the SD card as xml files) Testing parameterized functions in control mode Free programming is necessary SEW Controller Application software EtherCaT® System bus Bologna 18 marzo 2014 MultiMotion:freely programmable motion and logic controller “MultiMotion” is the ideal program module for applications where several axes are connected by synchronous operation or electronic cam. The functionality of the program module is entirely independent of the drive electronics used (e.g. MOVIDRIVE inverter or MOVIAXIS multi-axis servo inverter). The result can be simulated at the office desk without drive electronics with virtual axes. Bologna 18 marzo 2014 MultiMotion:freely programmable motion and logic controller Advantages: Universal (MDX, MX, MOVITRAC LTX, MCB) Applications can be easily migrated from MDX to MX Real and virtual axes are treated the same Function can be tested in the office without physical axes Comprehensive functionality Synchronous operation, electronic cam, touch probe, external encoder, cam controller, etc. Curve is started automatically Overlaying of profiles Ideal as motion platform for the entire machine spectrum of an OEM Graphical configuration and diagnostics without programming tool Bologna 18 marzo 2014 MultiMotion Handling Kinematics Bologna 18 marzo 2014 MultiMotion: Handling Kinematics technology module Ethernet Creation of a sequential program for specific robot programming Numerous default sample kinematics programs PLC Path points and parameters are entered in the user: during startup or machine operation via operator terminal (teach-in) via calculation directly in the program of the MOVI-PLC data transfer to a process data interface from a higher-level PLC A graphical user interface with a monitor for monitoring and control simplifies startup. Specific customer kinematics can be integrated Kinematics can be changed easily through configuration Continuous path with automatic blending Target path types with automatically limited path acceleration Tracking of moving tools Fieldbus SEW Controller Application software EtherCaT® System bus Bologna 18 marzo 2014 MultiMotion: Handling Kinematics technology module A list of standard kinematics is available Convenient program sequence test with the 3D simulation integrated in MOVITOOLS MotionStudio: in parallel to real operation of the machine, or entirely without drives using PC and MOVIPLC in the office Bologna 18 marzo 2014 MultiMotion:freely programmable motion and logic controller Advantages: Simple startup via wizard tool for editing configurations Universal (MDX, MX) Applications can be easily migrated from MDX to MX Function can be tested in the office without physical axes Comprehensive functionality Numerous default sample kinematics programs Overlaying of profiles Specific customer kinematics can be integrated Kinematics can be changed easily through configuration Graphical configuration and diagnostics without programming tool Bologna 18 marzo 2014 Safety Bologna 18 marzo 2014 Functional Safety Management In 2010 TÜV (German technical control board) attested that SEW-EURODRIVE has successfully implemented a "Functional Safety Management" (FSM) and applies it in the development department as well as in the sales department. This means that SEW has installed various processes and developed various products that are a prerequisite for processing safetyrelated projects. Bologna 18 marzo 2014 Portfolio Overview Safe evaluation MOVIDRIVE DCS21B MOVIDRIVE DCS31B MOVIFIT S11 UCS..B 1-2 axis modules UCS..B multi-axis Safe communication Field distributor MQS.. MOVIDRIVE DFS11B MOVIDRIVE DFS21B MOVIDRIVE DFS12B MOVIDRIVE DFS22B UCS..B-PS Safe brake/ safe encoders BST module BE(FS) brake DR motors AK0H / AK1H CMP motor ES7S/EG7S DR motor AS7W/AG7W DR motor AS7Y/AG7Y DR motor Services PL calculation validation Bologna 18 marzo 2014 MOVISAFE UCS..B Properties Position and velocity control of up to 2 axes Safe inputs and outputs STO, SS1, SS2, SOS, SDI, SLS, SLI, SLP according to EN 61800-5-2 Safe stop and protection against restart PL e according to EN ISO 13849-1 SIL 3 according to IEC 61508 Sin/Cos, SSI and TTL encoders can be connected Safe analog signal processing Logic processing and safe fieldbus connection available Bologna 18 marzo 2014 MOVISAFE UCS..B Safety Functions Stop Functions Bologna 18 marzo 2014 MOVISAFE UCS..B Safety Functions Moving Functions Bologna 18 marzo 2014 MOVISAFE UCS..B Safety Functions Positioning Functions Bologna 18 marzo 2014 SRS Application Solution With UCS..B Profibus or Profinet Example: safely reduced speed at the travel and hoist axis Profisafe CAN-S SBus UCS12B/PS STO PL "d" Trolley Hoist Brake Encoder Encoder Bologna 18 marzo 2014 SRS Application Solution With UCS..B Manual operation and end boundaries (buffer) reduced to 70% requirements: Ensure the maximum nominal speed in the various operating modes Speed reduction from 100% to 70% is necessary before buffer ride Safe cams in the end regions Speed limit in the end positions Direction of rotation-dependent retraction of the end positions Bologna 18 marzo 2014 SRS Application Solution With UCS..B Manual operation and end boundaries (buffer) reduced to 70% Motion profile in normal operation Response upon triggering of a safety function Worst-case scenario: Coast of the axis from 100% to 70% Bologna 18 marzo 2014 brake test Brake test with CCU for MOVIDRIVE DC = 99% = high (EN ISO 13849-1) accessible Standardized test brakes in the CCU Surface for easy parameterization and diagnosis Meet the Nachweißpflicht by data logger in the SD card of the CCU or reading the result data from PLC Simplified maintenance of the brake by automating the testing Combined with application module "Energy-saving storage and retrieval system" Bologna 18 marzo 2014 Communication option MOVISAFE® UCS UCS26B + Diagnostic via Profibus DP & Profinet UCS26B UCS12B UCS27B UCS11B UCS27B UCS10B DFSx2B UCS12B/PS UCS11B/PS UCS10B/PS + - PROFISAFE via Profibus DP & Profinet - Diagnostic via MOVILINK - Engineering DHF/R/21/41B (CCU) Bologna 18 marzo 2014 Control technology by SEW-EURODRIVE Thank you for your attention.
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