User manual
P/N 3-9000-557, Rev B
April 2016
Daniel ™ Two Stage ALP Control Valve
Models 784 and 785
Flow Lifecycle Services for Daniel products
Location
Telephone number
Fax number
North America/Latin America
+1.713.467.6000
+1.713.827.4805
Flow Lifecycle Services for Daniel products
+1.713.827.6314
+1.713.827.6312
USA (toll free)
+1.888.356.9001
+1.713.827.3380
Asia Pacific (Republic of Singapore)
+65.6777.8211
+65.6777.0947.0743
Europe (Stirling Scotland, UK)
+44 (0)1786.433400
+44 (0)1786.433401
Middle East Africa (Dubai, UAE)
+971 4 8118100
+971 4 8865465
Daniel Measurement and Control, Inc. (Headquarters)
11100 Brittmoore Park Drive
Houston, TX 77041 USA
http://www.EmersonProcess.com
Email
•
Customer Service: [email protected]
•
Customer Support: [email protected]
•
Asia-Pacific: [email protected]
•
Europe: [email protected]
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the
RMA form from the Support Services web page by selecting the link below.
www.daniel.com/rma
Signal words and symbols
Pay special attention to the following signal words, safety alert symbols and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol
to avoid possible injury or death.
DANGER!
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING!
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION!
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Notice is used to address safety messages or practices not related to personal injury.
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is “general by-the-way” content not essential to the main flow of information.
Important safety instructions
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions.
Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must
strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation,
operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.
WARNING!
Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or death
from explosion or exposure to dangerous substances.
To reduce the risk:
•
Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.
•
Do not allow untrained personnel to work with this product.
•
Use Daniel parts and work procedures specified in this manual.
Product owners (Purchasers):
•
Use the correct product for the environment and pressures present. See technical data or product specifications for
limitations. If you are unsure, discuss your needs with your Daniel representative.
•
Inform and train all personnel in the proper installation, operation, and maintenance of this product.
•
To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain
this product.
•
Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact
Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com.
•
Save this instruction manual for future reference.
•
If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the
new owner or transferee.
•
ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) AND
ALL PRODUCT WARNINGS AND INSTRUCTIONS.
•
Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or
serious personal injury or death.
Product operation (Personnel):
•
To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the
product.
•
Follow all warnings, cautions, and notices marked on, and supplied with, this product.
•
Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact
Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com.
•
Read and understand all instructions and operating procedures for this product.
•
If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel
representative for clarification or assistance.
•
Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.
•
Follow all instructions during the installation, operation, and maintenance of this product.
•
Connect the product to the appropriate pressure and electrical sources when and where applicable.
•
Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation.
•
Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance,
safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic
substances or improper operation.
•
Save this instruction manual for future reference.
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS
BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR
IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED
BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE
THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR
PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,
PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS,
LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS
OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/
REGISTERED TRADEMARKS OF THESE COMPANIES.
Warranty and Limitations
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”)
warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that
the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services
will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The
foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months
from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first.
Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products
purchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original
manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to
arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in
writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware
or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or
refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate
maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper
installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of
Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or
charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling,
reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under
this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel
during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is
longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE
WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY
KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT
TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this
warranty.
2. LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies of
Buyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based in
contract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel's liability to Buyer and/or its customers
exceed the price to Buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause of
action. Buyer agrees that in no event shall Daniel's liability to Buyer and/or its customers extend to include incidental, consequential
or punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue or
use and costs incurred including without limitation for capital, fuel and power, and claims of Buyer's customers.
Contents
Contents
Part I
Plan
Chapter 1
Introduction ..................................................................................................................3
1.1
1.2
1.3
Chapter 2
Purpose of this manual ................................................................................................................3
Description of Two Stage 700ALP Control Valve ..........................................................................3
1.2.1
General features of the control valve ............................................................................ 3
1.2.2
Operation overview of the control valve ....................................................................... 4
1.2.3
Parts lists for the model 700ALP Control Valve ............................................................. 7
Agency certifications for the Model 700ALP Control Valve ........................................................ 51
Operating conditions and specifications ...................................................................... 53
2.1
2.2
2.3
Control options and requirements ............................................................................................ 53
2.1.1
Design considerations ................................................................................................ 54
2.1.2
Environmental conditions .......................................................................................... 54
Specifications for the control valve ........................................................................................... 55
2.2.1
Interface requirements ...............................................................................................55
2.2.2
Requirements and limitations for installation ............................................................. 56
Pilot spring selection .................................................................................................................59
2.3.1
Pilot spring selection table ......................................................................................... 59
2.3.2
Table usage ................................................................................................................ 61
Part II
Install
Chapter 3
Installation prerequisites .............................................................................................65
3.1
3.2
Model 700ALP pre-start checks .................................................................................................65
Model 700ALP installation procedure ........................................................................................66
Part III Operate
Chapter 4
Operation start up .......................................................................................................71
4.1
4.2
4.3
700ALP Series control valve operation ...................................................................................... 71
Control valve component and sequence for pilot control settings .............................................71
Low flow rate adjustment .........................................................................................................73
Part IV Maintain
Chapter 5
Planned maintenance ..................................................................................................77
5.1
Chapter 6
Spare parts .................................................................................................................. 79
6.1
6.2
User manual
Troubleshooting for 700ALP series ............................................................................................77
Recommended spare parts ....................................................................................................... 79
Order spare parts ...................................................................................................................... 83
i
Contents
ii
Two Stage ALP Control Valve
Plan
Part I
Plan
Chapters covered in this part:
•
•
User manual
Introduction
Operating conditions and specifications
1
Plan
2
Two Stage ALP Control Valve
Introduction
1
Introduction
Topics covered in this chapter:
•
•
•
1.1
Purpose of this manual
Description of Two Stage 700ALP Control Valve
Agency certifications for the Model 700ALP Control Valve
Purpose of this manual
This manual provides guidance to owners and personnel in the installation, operation and
maintenance of the DanielTM Two Stage ALP Control Valve manual, 3-9008-557. It is
imperative that product owners and operation personnel read and follow the information
contained in this manual to ensure that the control valve is installed correctly and is
operating according to the design certifications and safety considerations.
NOTICE
Use this manual along with the Series 700B Control Valves manual.
1.2
Description of Two Stage 700ALP Control Valve
1.2.1
General features of the control valve
In this manual, two basic valves (in four configurations) will be covered. Each valve
description, operation and physical installation is dependent on the pilots chosen for the
specific application. Series 787ALP valves are two-stage electric “differential pressure”
(vapor pressure) control valves.
Series 787ALP (784) is a two-stage differential pressure control valve consisting of:
•
The basic 700 Series Valve Body
•
Two Series 1710 Normally Closed Pilots
•
One Series 1711 Normally Open Pilot
•
One Series 1770 Differential Pressure Pilot
•
Strainer
•
Microswitch
•
Pneutrol Controller (opening speed)
•
Needle Valve Adjustor (closing speed)
Series 787ALP/S754/S760EXF is a two-stage control valve designed for Differential
Pressure Control, Pressure Control, Maximum Rate of Flow and Excess Flow Shut-down. It
consists of:
User manual
3
Introduction
•
The basic 784 Series Valve Body
•
One Series 1760 Excess Flow Shut-down Pilot
•
One Series 1754 Maximum Rate of Flow Pilot
•
One Series 1770 Differential Pressure Pilot
•
One 3-way Ball Valve/Excess Flow Shut-down
Series 789ALP (785) is a two-stage, back pressure control valve. Components include:
•
The basic 700 Series Valve Body
•
Two Series 1710 Normally Closed Pilots
•
One Series 1711 Normally Open Pilot
•
One Series 1760 Back Pressure Pilot
•
Strainer
•
Microswitch
•
Pneutrol Controller (opening speed)
•
Needle Valve Adjustor (closing speed)
Series 789ALP/S754/S760EXF is a two-stage control valve designed for Back Pressure
Control, Maximum Rate of Flow and Excess Flow Shut-down. It consists of:
1.2.2
•
The basic 785 Series Valve Body
•
Two Series 1760 Pilots (one for Excess Flow and one for Back Pressure Control)
•
One Series 1754 Maximum Rate of Flow Pilot
•
One 3-way Ball Valve
Operation overview of the control valve
The Model Series 700ALP Control Valve operates on a balanced-piston principle. When
pressures on both sides of the piston are equalized, a spring located on top of the piston
acts as a differential force and closes the valve. When the pressure against the bottom of
the piston exceeds the pressure plus the force of the spring exerted against the top of the
piston, spring tension is overcome, and the valve opens. See from Figure 1-1 to Figure 1-3
for more information.
4
Two Stage ALP Control Valve
Introduction
Closed position
The control valve operates using the balanced piston principle, meaning the exposed area
on the spring side (P3) of the piston and the bottom side (P1) of the piston are equal in
area. The spring is the differential force that closes the piston when P1 and P3 pressures
are equal.
Figure 1-1: Pilot closed position
User manual
5
Introduction
Fully open - No control
When the pressure against the bottom of the piston (P1) exceeds the pressure exerted
against the top of the piston (P3), including the force of the spring, spring tension is
overcome and the valve opens.
Figure 1-2: Pilot in fully open position
6
Two Stage ALP Control Valve
Introduction
Open controlled position
Flow through the valve is adjusted using the control pilot, a variable orifice that regulates
the pressure at P3 by controlling the flow through the outlet port. Adjusting P3 pressure
will cause the piston to change positions, thus, regulating flow through the valve.
Figure 1-3: Pilot in partially open position
1.2.3
Parts lists for the model 700ALP Control Valve
Table 1-1: Pilot selection for pilot 1710
Approvals
Elastomer
CSA
ATEX
User manual
Voltage
110VAC
220VAC
440VAC
12VDC
24VAC
48VAC
FKM
456910X12
456910X22
456910X42
456910X72
456960X82
456910X92
NBR
456910X10
456910X20
456910X40
456910X70
456960X80
CR
456910X13
456910X23
456960X83
FFKM
456910X15
456910X25
456960X85
EPR
456910X17
456910X27
FKM
456910XA2
456910XB2
456910XE2
456960XF2
456910X92
7
Introduction
Table 1-1: Pilot selection for pilot 1710 (continued)
Approvals
Elastomer
FFKM
Voltage
110VAC
220VAC
456910XA5
456910XB5
440VAC
12VDC
24VAC
48VAC
12VDC
24VAC
48VAC
456960X82
456960X92
Table 1-2: Pilot selection for pilot 1711
Approvals
Elastomer
CSA
ATEX
Voltage
110VAC
220VAC
440VAC
FKM
456960X12
456960X22
456960X42
NBR
456960X10
456960X20
456960X40
CR
456960X13
456960X23
456960X43
FFKM
456960X15
456960X25
EPR
456960X17
456960X27
FKM
456960XA2
456960XB2
FFKM
456960X70
456960X80
456960X83
456960X85
456960X47
456960XE2
456960XF2
456960XB5
Table 1-3: Pilot selection for pilot 1754
1754 Pilot Assembly
Spring range (Spring)
453700-X1E
0-20 psi (460223)
453700-X2E
0-40 psi (460022)
453700-X3E
30-80 psi (460023)
453700-X4E
70-180 psi (460024)
456700-X3E
150-350 psi (460023)
456700-X4E
150-350 psi (460024)
Table 1-4: Pilot selection for pilot 1760
8
1760 Pilot assembly
Spring range (Spring)
453200-X1E
0-20 psi (460223)
453200-X2E
0-40 psi (460022)
Two Stage ALP Control Valve
Introduction
Table 1-4: Pilot selection for pilot 1760 (continued)
1760 Pilot assembly
Spring range (Spring)
453200-X3E
30-80 psi (460023)
453200-X4E
70-180 psi (460024)
456100-X3E
150-350 psi (460023)
456100-X4E
150-350 psi (460024)
Pilot body material
X = (5) Steel
X = (6) Stainless steel
Elastomers
E = (0) NBR
E = (7) EPR
E = (5) FFKM
E = (4) NBR (Low swell)
E = (3) CR
E = (2) FKM
E = (G) FKM GFLT
E = (M) FKM V1289
E = (9) Viton for LPG Service
User manual
9
Introduction
Figure 1-4: Part identification for Model 1710 (456910) On-Off Solenoid Operated CV
Table 1-5: Part list description for Model 1710 (456910) On-Off Solenoid Operated
CV
10
Item Number
Description
Part Number
Quantity
1
O-ring, NBR
152071
1
O-ring, EPR
152071-005
1
O-ring, FFKM
152071-075
1
O-ring, NBR (Low-swell)
152071-120
1
Two Stage ALP Control Valve
Introduction
Table 1-5: Part list description for Model 1710 (456910) On-Off Solenoid Operated
CV (continued)
Item Number
Description
Part Number
Quantity
O-ring, CR
152071-116
1
O-ring, FKM
152071-022
1
O-ring, FKM GFLT
152071-027
1
O-ring, FKM V1289
152071-029
1
O-ring, NBR
152076
1
O-ring, EPR
152076-005
1
O-ring, FFKM
152076-075
1
O-ring, NBR (Low-swell)
152076-120
1
O-ring, CR
152076-116
1
O-ring, FKM
152076-022
1
O-ring, FKM GFLT
152076-027
1
O-ring, FKM V1289
152076-029
1
O-ring, NBR
157024
1
O-ring, EPR
157024-005
1
O-ring, FFKM
157024-075
1
O-ring, NBR (Low-swell)
157024-120
1
O-ring, CR
157024-116
1
O-ring, FKM
157024-022
1
O-ring, FKM GFLT
157024-027
1
O-ring, FKM V1289
157024-029
1
O-ring, NBR
157034
1
O-ring, EPR
157034-005
1
O-ring, FFKM
157034-075
1
O-ring, NBR (Low-swell)
157034-120
1
O-ring, CR
157034-116
1
O-ring, FKM
157034-022
1
O-ring, FKM GFLT
157034-027
1
O-ring, FKM V1289
157034-029
1
5
Plug
157138-024M
1
6
Seat
455016
1
7
Pilot Body (Carbon Steel)
455401-500M
1
Pilot Body (304 Stainless Steel)
455401-300M
1
Manual Operator FKM
455525-001
1
Manual Operator CR
455525-003
1
2
3
4
8
User manual
11
Introduction
Table 1-5: Part list description for Model 1710 (456910) On-Off Solenoid Operated
CV (continued)
Item Number
12
Description
Part Number
Quantity
Manual Operator NBR
455525-004
1
Manual Operator FFKM
455525-005
1
Manual Operator EPR
455525-007
1
Manual Operator NBR (Lowswell)
455525-008
1
Manual Operator FKM GFLT
455525-00G
1
Manual Operator FKM V1289
455525-00M
1
9
Solenoid
See Table 1-1
1
10
Manual Cage Assembly FKM
455525-002
1
Manual Cage Assembly CR
455525-003
1
Manual Cage Assembly NBR
455525-004
1
Manual Cage Assembly FFKM
455525-005
1
Manual Cage Assembly EPR
455525-007
1
Manual Cage Assembly NBR
(Low-swell)
455525-008
1
Manual Cage Assembly FKM
GFLT
455525-00G
1
Manual Cage Assembly FKM
V1289
455525-00M
1
Two Stage ALP Control Valve
Introduction
Figure 1-5: Part identification for Model 1711 (456960) On-Off Solenoid Operated CV
User manual
13
Introduction
Table 1-6: Part list description for Model 1711 (456960) On-Off Solenoid Operated
CV
Item Number
Description
Part Number
Quantity
1
O-ring, NBR
152071
1
O-ring, EPR
152071-005
1
O-ring, FFKM
152071-075
1
O-ring, NBR (Low-swell)
152071-120
1
O-ring, CR
152071-116
1
O-ring, FKM
152071-022
1
O-ring, FKM GFLT
152071-027
1
O-ring, FKM V1289
152071-029
1
O-ring, NBR
152076
1
O-ring, EPR
152076-005
1
O-ring, FFKM
152076-075
1
O-ring, NBR (Low-swell)
152076-120
1
O-ring, CR
152076-116
1
O-ring, FKM
152076-022
1
O-ring, FKM GFLT
152076-027
1
O-ring, FKM V1289
152076-029
1
O-ring, NBR
157024
1
O-ring, EPR
157024-005
1
O-ring, FFKM
157024-075
1
O-ring, NBR (Low-swell)
157024-120
1
O-ring, CR
157024-116
1
O-ring, FKM
157024-022
1
O-ring, FKM GFLT
157024-027
1
O-ring, FKM V1289
157024-029
1
O-ring, NBR
157034
1
O-ring, EPR
157034-005
1
O-ring, FFKM
157034-075
1
O-ring, NBR (Low-swell)
157034-120
1
O-ring, CR
157034-116
1
O-ring, FKM
157034-022
1
O-ring, FKM GFLT
157034-027
1
O-ring, FKM V1289
157034-029
1
5
Plug
157138-024M
1
6
Seat
455016
1
7
Pilot Body (Carbon Steel)
455401-500M
1
2
3
4
14
Two Stage ALP Control Valve
Introduction
Table 1-6: Part list description for Model 1711 (456960) On-Off Solenoid Operated
CV (continued)
Item Number
Description
Part Number
Quantity
Pilot Body (304 Stainless
Steel)
455401-300M
1
Manual Operator FKM
455525-001
1
Manual Operator CR
455525-003
1
Manual Operator NBR
455525-004
1
Manual Operator FFKM
455525-005
1
Manual Operator EPR
455525-007
1
Manual Operator NBR (Lowswell)
455525-008
1
Manual Operator FKM GFLT
455525-00G
1
Manual Operator FKM V1289
455525-00M
1
9
Solenoid
See Table 1-2
1
10
Cage
455520-100
1
11
Retaining ring
153947-019
12
O-ring, NBR
152067
1
O-ring, EPR
152067-005
1
O-ring, FFKM
152067-075
1
O-ring, NBR (Low-swell)
152067-125
1
O-ring, CR
152067-116
1
O-ring, FKM
152067-022
1
O-ring, FKM GFLT
152067-027
1
O-ring, FKM V1289
152067-029
1
13
Glyd Ring
157160
1
14
Poppet shaft assembly
456952
1
15
Spring
456957
1
16
Washer
478922
1
8
User manual
15
Introduction
Figure 1-6: Part Identification for Model 1750 (453600) 0-180 psi range
16
Two Stage ALP Control Valve
Introduction
Table 1-7: Part description for Model 1750 (453600) 0-180 psi range
User manual
Item Number
Part Number
Description
Quantity
1
460006-600
Cover
1
2
150687-024
Screw Set, Square
Head
1
3
151543-019
Nut, Hex
2
4
156465
Retaining Ring, Internal
1
5
460019
Felt Filler
1
6
460014-500M
Vent Plug
1
7
157011
O-ring, NBR
1
157011-005
O-ring, EPR
1
157011-075
O-ring, FFKM
1
157011-120
O-ring, NBR (Lowswell)
1
157011-116
O-ring, CR
1
157011-022
O-ring, FKM
1
157011-027
O-ring, FKM GFLT
1
157011-029
O-ring, FKM V1289
1
8
460017
Spring Guide
1
9
460021
Spring, 0-20 lbs.
1
460022
Spring, 0-40 lbs.
1
460023
Spring, 30-80 lbs.
1
460024
Spring, 70-180 lbs.
1
10
152267
Lockwasher
1
11
460016
Piston
1
12
152073
O-ring, NBR
1
157023-005
O-ring, EPR
1
157023-075
O-ring, FFKM
1
157023-120
O-ring, NBR (Lowswell)
1
157023-116
O-ring, CR
1
157023-022
O-ring, FKM
1
157023-027
O-ring, FKM GFLT
1
157023-029
O-ring, FKM V1289
1
13
460013
Thrust Washer
1
14
460021
Spring
1
15
156466
Retainer Ring
1
16
156467
Retainer Ring
1
17
Introduction
Table 1-7: Part description for Model 1750 (453600) 0-180 psi range (continued)
Item Number
Part Number
Description
Quantity
17
460008
Guide Bushing
1
18
152090
O-ring, NBR
1
152090-005
O-ring, EPR
1
152090-075
O-ring, FFKM
1
152090-120
O-ring, NBR (Lowswell)
1
152090-116
O-ring, CR
1
152090-022
O-ring, FKM
1
152090-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
157010
O-ring, NBR
1
157010-005
O-ring, EPR
1
157010-075
O-ring, FFKM
1
157010-120
O-ring, NBR (Lowswell)
1
157010-116
O-ring, CR
1
157010-022
O-ring, FKM
1
157010-027
O-ring, FKM GFLT
1
157010-029
O-ring, FKM V1289
1
20
460007
Pilot Valve Cage
1
21
157009
O-ring, NBR
1
157009-005
O-ring, EPR
1
157009-075
O-ring, FFKM
1
157009-120
O-ring, NBR (Lowswell)
1
157009-116
O-ring, CR
1
157009-022
O-ring, FKM
1
157009-027
O-ring, FKM GFLT
1
157009-029
O-ring, FKM V1289
1
152064
O-ring, NBR
1
152064-005
O-ring, EPR
1
152064-075
O-ring, FFKM
1
152064-120
O-ring, NBR (Lowswell)
1
152064-116
O-ring, CR
1
152064-022
O-ring, FKM
1
152064-027
O-ring, FKM GFLT
1
19
22
18
Two Stage ALP Control Valve
Introduction
Table 1-7: Part description for Model 1750 (453600) 0-180 psi range (continued)
Item Number
Part Number
Description
Quantity
152064-029
O-ring, FKM V1289
1
152066
O-ring, NBR
2
152066-005
O-ring, EPR
2
152066-075
O-ring, FFKM
2
152066-120
O-ring, NBR (Lowswell)
2
152066-116
O-ring, CR
2
152066-022
O-ring, FKM
2
152066-027
O-ring, FKM GFLT
2
152066-029
O-ring, FKM V1289
2
24
460011
Poppet Shaft
1
25
152067
O-ring, NBR
1
152067-005
O-ring, EPR
1
152067-075
O-ring, FFKM
1
152067-120
O-ring, NBR (Lowswell)
1
152067-116
O-ring, CR
1
152067-022
O-ring, FKM
1
152067-027
O-ring, FKM GFLT
1
152067-029
O-ring, FKM V1289
1
26
460012
Retainer Ring
1
27
152119
Lockwasher
1
28
151544-019
Nut
1
29
453301-500M
Pilot Body (CS)
1
453301-600M
Pilot Body (SS)
1
154769
PLUG CAP
3
23
30
User manual
19
Introduction
Figure 1-7: Part Identification for Model 1750 (456600) 150-650 psi range
20
Two Stage ALP Control Valve
Introduction
Table 1-8: Part description for Model 1750 (456600) 150-650 psi range
User manual
Item Number
Part Number
Description
Quantity
1
460006-600
Cover
1
2
150687-024
Screw Set, Square
Head
1
3
151543-019
Nut, Hex
2
4
156465
Retaining Ring, Internal
1
5
460019
Felt Filler
1
6
460014-500M
Vent Plug
1
7
157011
O-ring, NBR
1
157011-005
O-ring, EPR
1
157011-075
O-ring, FFKM
1
157011-120
O-ring, NBR (Lowswell)
1
157011-116
O-ring, CR
1
157011-022
O-ring, FKM
1
157011-027
O-ring, FKM GFLT
1
157011-029
O-ring, FKM V1289
1
8
460017
Spring Guide
1
9
460023
Spring, 150-350 lbs.
1
460024
Spring, 350-650 lbs.
1
10
152267
Lockwasher
1
11
463016
Piston
1
12
152091
O-ring, NBR
1
157091-005
O-ring, EPR
1
152091-075
O-ring, FFKM
1
152091-120
O-ring, NBR (Lowswell)
1
152091-116
O-ring, CR
1
152091-022
O-ring, FKM
1
152091-027
O-ring, FKM GFLT
1
152091-029
O-ring, FKM V1289
1
13
460013
Thrust Washer
1
14
460021
Spring
1
15
156466
Retainer Ring
1
16
156467
Retainer Ring
1
17
460008
Guide Bushing
1
18
152090
O-ring, NBR
1
21
Introduction
Table 1-8: Part description for Model 1750 (456600) 150-650 psi range (continued)
Item Number
Part Number
Description
Quantity
152090-005
O-ring, EPR
1
152090-075
O-ring, FFKM
1
152090-120
O-ring, NBR (Lowswell)
1
152090-116
O-ring, CR
1
152090-022
O-ring, FKM
1
152090-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
157010
O-ring, NBR
1
157010-005
O-ring, EPR
1
157010-075
O-ring, FFKM
1
157010-120
O-ring, NBR (Lowswell)
1
157010-116
O-ring, CR
1
157010-022
O-ring, FKM
1
157010-027
O-ring, FKM GFLT
1
157010-029
O-ring, FKM V1289
1
20
460007
Pilot Valve Cage
1
21
157009
O-ring, NBR
1
157009-005
O-ring, EPR
1
157009-075
O-ring, FFKM
1
157009-120
O-ring, NBR (Lowswell)
1
157009-116
O-ring, CR
1
157009-022
O-ring, FKM
1
157009-027
O-ring, FKM GFLT
1
157009-029
O-ring, FKM V1289
1
152064
O-ring, NBR
1
152064-005
O-ring, EPR
1
152064-075
O-ring, FFKM
1
152064-120
O-ring, NBR (Lowswell)
1
152064-116
O-ring, CR
1
152064-022
O-ring, FKM
1
152064-027
O-ring, FKM GFLT
1
152064-029
O-ring, FKM V1289
1
152066
O-ring, NBR
2
19
22
23
22
Two Stage ALP Control Valve
Introduction
Table 1-8: Part description for Model 1750 (456600) 150-650 psi range (continued)
Item Number
Part Number
Description
Quantity
152066-005
O-ring, EPR
2
152066-075
O-ring, FFKM
2
152066-120
O-ring, NBR (Lowswell)
2
152066-116
O-ring, CR
2
152066-022
O-ring, FKM
2
152066-027
O-ring, FKM GFLT
2
152066-029
O-ring, FKM V1289
2
24
460011
Poppet Shaft
1
25
152067
O-ring, NBR
1
152067-005
O-ring, EPR
1
152067-075
O-ring, FFKM
1
152067-120
O-ring, NBR (Lowswell)
1
152067-116
O-ring, CR
1
152067-022
O-ring, FKM
1
152067-027
O-ring, FKM GFLT
1
152067-029
O-ring, FKM V1289
1
26
460012
Retainer Ring
1
27
152119
Lockwasher
1
28
151544-019
Nut
1
29
453301-500M
Pilot Body (CS)
1
453301-600M
Pilot Body (SS)
1
154769
PLUG CAP
3
30
User manual
23
Introduction
Figure 1-8: Model 1754 (453700) 0-180 psi exploded view
Table 1-9: Part description for Model 1754 (453700) 0-180 psi
24
Item Number
Description
Part Number
Quantity
1
Pilot cover
460206-600M
1
Two Stage ALP Control Valve
Introduction
Table 1-9: Part description for Model 1754 (453700) 0-180 psi (continued)
Item Number
Description
Part Number
Quantity
2
Spring guide
460017
1
3
Spring 0-20 psi
460223
1
Spring 0-40 psi
460022
Spring 30-80 psi
460023
Spring 70-180 psi
460024
4
Piston
460516
1
5
Thrust washer St. Stl.
460013
1
6
Spring damper
460021
1
7
Guide bushing
460008
1
8
Pilot valve cage
460007
1
9
Poppet shaft
460011
1
10
Retainer sleeve
460012
1
11
Pilot body
453301-500M
1
12
Spring adjustment stem
460219
1
13
Screw set
150687-124
1
14
Nut hex
151543-019
2
15
Retaining ring internal
156465
1
16
Washer lock
152267
1
17
Retaining ring internal
156466
1
18
Retaining ring internal
156467
1
19
Washer lock
152119
1
20
Nut hex, Mach screw
151544-019
1
25
Glyd ring
157158
1
26
O-ring, NBR
152067
1
O-ring, EPR
152067-005
1
O-ring, FFKM
152067-075
1
O-ring, NBR (Low-swell)
152067-120
1
O-ring, CR
152067-116
1
O-ring, FKM
152067-022
1
O-ring, FKM GFLT
152067-027
1
O-ring, FKM V1289
152067-029
1
O-ring, NBR
157009
1
O-ring, EPR
157009-005
1
O-ring, FFKM
157009-075
1
O-ring, NBR (Low-swell)
157009-120
1
O-ring, CR
157009-116
1
27
User manual
25
Introduction
Table 1-9: Part description for Model 1754 (453700) 0-180 psi (continued)
Item Number
28
29
30
31
32
26
Description
Part Number
Quantity
O-ring, FKM
157009-022
1
O-ring, FKM GFLT
157009-027
1
O-ring, FKM V1289
157009-029
1
O-ring, NBR
152090
1
O-ring, EPR
152090-005
1
O-ring, FFKM
152090-075
1
O-ring, NBR (Low-swell)
152090-120
1
O-ring, CR
152090-116
1
O-ring, FKM
152090-022
1
O-ring, FKM GFLT
152090-027
1
O-ring, FKM V1289
152090-029
1
O-ring, NBR
157010
1
O-ring, EPR
157010-005
1
O-ring, FFKM
157010-075
1
O-ring, NBR (Low-swell)
157010-120
1
O-ring, CR
157010-116
1
O-ring, FKM
157010-022
1
O-ring, FKM GFLT
157010-027
1
O-ring, FKM V1289
157010-029
1
O-ring, NBR
152066
2
O-ring, EPR
152066-005
2
O-ring, FFKM
152066-075
2
O-ring, NBR (Low-swell)
152066-120
2
O-ring, CR
152066-116
2
O-ring, FKM
152066-022
2
O-ring, FKM GFLT
152066-027
2
O-ring, FKM V1289
152066-029
2
O-ring, NBR
157029
1
O-ring, EPR
157029-005
1
O-ring, FFKM
157029-075
1
O-ring, NBR (Low-swell)
157029-120
1
O-ring, CR
157029-116
1
O-ring, FKM
157029-022
1
O-ring, FKM GFLT
157029-027
1
O-ring, FKM V1289
157029-029
1
O-ring, NBR
152064
1
Two Stage ALP Control Valve
Introduction
Table 1-9: Part description for Model 1754 (453700) 0-180 psi (continued)
Item Number
33
User manual
Description
Part Number
Quantity
O-ring, EPR
152064-005
1
O-ring, FFKM
152064-075
1
O-ring, NBR (Low-swell)
152064-120
1
O-ring, CR
152064-116
1
O-ring, FKM
152064-022
1
O-ring, FKM GFLT
152064-027
1
O-ring, FKM V1289
152064-029
1
O-ring, NBR
157011
1
O-ring, EPR
157011-005
1
O-ring, FFKM
157011-075
1
O-ring, NBR (Low-swell)
157011-120
1
O-ring, CR
157011-116
1
O-ring, FKM
157011-022
1
O-ring, FKM GFLT
157011-027
1
O-ring, FKM V1289
157011-029
1
27
Introduction
Figure 1-9: Model 1754 (456700) 150-350 psi exploded view
28
Two Stage ALP Control Valve
Introduction
Table 1-10: Part description for Model 1754 (456700) 150-350 psi
Item Number
Description
Part Number
Quantity
1
Pilot cover
463206-600M
1
2
Spring guide
460017
1
3
Spring 150-350 psi
460023
1
Spring 350-650 psi
460024
1
4
Piston
463116
1
5
Thrust washer St Stl
460013
1
6
Spring damper
460021
1
7
Guide bushing
460008
1
8
Pillot valve cage
460007
1
9
Poppet shaft
460011
1
10
Retainer sleeve
460012
1
11
Pilot body
453301-500M
1
12
Spring adjustment stem
460219
1
13
Screw set
150687-124
EA
14
Nut hex
151543-019
2
15
Retaining ring internal
156465
1
16
Washer lock
152267
1
17
Retaining ring internal
156466
1
18
Retaining ring internal
156467
1
19
Washer lock
152119
1
20
Nut hex, mach screw
151544-019
1
25
Glyd ring
157163
1
26
O-ring, NBR
152067
1
O-ring, EPR
152067-005
1
O-ring, FFKM
152067-075
1
O-ring, NBR (Low-swell)
152067-120
1
O-ring, CR
152067-116
1
O-ring, FKM
152067-022
1
O-ring, FKM GFLT
152067-027
1
O-ring, FKM V1289
152067-029
1
O-ring, NBR
157009
1
O-ring, EPR
157009-005
1
O-ring, FFKM
157009-075
1
O-ring, NBR (Low-swell)
157009-120
1
O-ring, CR
157009-116
1
O-ring, FKM
157009-022
1
27
User manual
29
Introduction
Table 1-10: Part description for Model 1754 (456700) 150-350 psi (continued)
Item Number
28
29
30
31
32
30
Description
Part Number
Quantity
O-ring, FKM GFLT
157009-027
1
O-ring, FKM V1289
157009-029
1
O-ring, NBR
152090
1
O-ring, EPR
152090-005
1
O-ring, FFKM
152090-075
1
O-ring, NBR (Low-swell)
152090-120
1
O-ring, CR
152090-116
1
O-ring, FKM
152090-022
1
O-ring, FKM GFLT
152090-027
1
O-ring, FKM V1289
152090-029
1
O-ring, NBR
157010
1
O-ring, EPR
157010-005
1
O-ring, FFKM
157010-075
1
O-ring, NBR (Low-swell)
157010-120
1
O-ring, CR
157010-116
1
O-ring, FKM
157010-022
1
O-ring, FKM GFLT
157010-027
1
O-ring, FKM V1289
157010-029
1
O-ring, NBR
152066
2
O-ring, EPR
152066-005
1
O-ring, FFKM
152066-075
1
O-ring, NBR (Low-swell)
152066-120
1
O-ring, CR
152066-116
1
O-ring, FKM
152066-022
1
O-ring, FKM GFLT
152066-027
1
O-ring, FKM V1289
152066-029
1
O-ring, NBR
157076
1
O-ring, EPR
157076-005
1
O-ring, FFKM
157076-075
1
O-ring, NBR (Low-swell)
157076-120
1
O-ring, CR
157076-116
1
O-ring, FKM
157076-022
1
O-ring, FKM GFLT
157076-027
1
O-ring, FKM V1289
157076-029
1
O-ring, NBR
152064
1
O-ring, EPR
152064-005
1
Two Stage ALP Control Valve
Introduction
Table 1-10: Part description for Model 1754 (456700) 150-350 psi (continued)
Item Number
33
User manual
Description
Part Number
Quantity
O-ring, FFKM
152064-075
1
O-ring, NBR (Low-swell)
152064-120
1
O-ring, CR
152064-116
1
O-ring, FKM
152064-022
1
O-ring, FKM GFLT
152064-027
1
O-ring, FKM V1289
152064-029
1
O-ring, NBR
157011
1
O-ring, EPR
157011-005
1
O-ring, FFKM
157011-075
1
O-ring, NBR (Low-swell)
157011-120
1
O-ring, CR
157011-116
1
O-ring, FKM
157011-022
1
O-ring, FKM GFLT
157011-027
1
O-ring, FKM V1289
157011-029
1
31
Introduction
Figure 1-10: Part identification for Model 1760 (453200) 0-180 psi range
Table 1-11: Part description for Model 1760 (453200) 0-180 psi range
Item number
Description
Part number
Quantity required
1
Pilot valve cover
460006-600M
1
2
Spring guide (stainless steel)
460017
1
3
Pressure Spring
460223
1
Spring, 0-20 psi.
32
Two Stage ALP Control Valve
Introduction
Table 1-11: Part description for Model 1760 (453200) 0-180 psi range (continued)
Description
Part number
Quantity required
Spring, 0-40 psi.
460022
1
Spring, 30-80 psi.
460023
1
Spring, 70-180 psi.
460024
1
4
Piston
460116
1
5
Thrust washer (stainless steel)
460013
1
6
Damper spring
460021
1
7
Guide bushing
460008
1
8
Pilot valve cage
460007
9
Poppet shaft assembly, NBR
460110-000
1
Poppet shaft assembly, EPR
460110-007
1
Poppet shaft assembly, FFKM
460110-005
1
Poppet shaft assembly, NBR (Lowswell)
460110-00L
1
Poppet shaft assembly, CR
460110-003
1
Poppet shaft assembly, FKM
460110
1
Poppet shaft assembly, FKM GFLT
460110-00G
1
Poppet shaft assembly, FKM V1289
460110-00M
1
Pilot body CS
453301-500M
1
Pilot body SS
453301-600M
1
12
Vent plug assembly
460015-500M
1
13
Screw set, square head
150687-024
1
14
Nut, hex
151543-019
2
15
Retaining ring, internal
156465
1
16
Washer SS lock, spring
152267
1
17
Retaining ring, internal
156466
1
18
Retaining ring, internal
156467
1
24
O-ring, NBR
157009
1
O-ring, EPR
157009-005
1
O-ring, FFKM
157009-075
1
O-ring, NBR (Low-swell)
157009-120
1
O-ring, CR
157009-116
1
O-ring, FKM
157009-022
1
O-ring, FKM GFLT
157009-027
1
O-ring, FKM V1289
157009-029
1
O-ring, NBR
152090
1
Item number
10
25
User manual
33
Introduction
Table 1-11: Part description for Model 1760 (453200) 0-180 psi range (continued)
Item number
26
27
28
29
34
Description
Part number
Quantity required
O-ring, EPR
152090-005
1
O-ring, FFKM
152090-075
1
O-ring, NBR (Low-swell)
152090-120
1
O-ring, CR
152090-116
1
O-ring, FKM
152090-022
1
O-ring, FKM GFLT
152090-027
1
O-ring, FKM V1289
152090-029
1
O-ring, NBR
157010
1
O-ring, EPR
157010-005
1
O-ring, FFKM
157010-075
1
O-ring, NBR (Low-swell)
157010-120
1
O-ring, CR
157010-116
1
O-ring, FKM
157010-022
1
O-ring, FKM GFLT
157010-027
1
O-ring, FKM V1289
157010-029
1
O-ring, NBR
152066
1
O-ring, EPR
152066-005
1
O-ring, FFKM
152066-075
1
O-ring, NBR (Low-swell)
152066-120
1
O-ring, CR
152066-116
1
O-ring, FKM
152066-022
1
O-ring, FKM GFLT
152066-027
1
O-ring, FKM V1289
152066-029
1
O-ring, NBR
152073
1
O-ring, EPR
152073-005
1
O-ring, FFKM
152073-075
1
O-ring, NBR (Low-swell)
152073-120
1
O-ring, CR
152073-116
1
O-ring, FKM
152073-022
1
O-ring, FKM GFLT
152073-027
1
O-ring, FKM V1289
152073-029
1
O-ring, NBR
152064
1
O-ring, EPR
152064-005
1
O-ring, FFKM
152064-075
1
O-ring, NBR (Low-swell)
152064-120
1
Two Stage ALP Control Valve
Introduction
Table 1-11: Part description for Model 1760 (453200) 0-180 psi range (continued)
Item number
30
User manual
Description
Part number
Quantity required
O-ring, CR
152064-116
1
O-ring, FKM
152064-022
1
O-ring, FKM GFLT
152064-027
1
O-ring, FKM V1289
152064-029
1
O-ring, NBR
157011
1
O-ring, EPR
157011-005
1
O-ring, FFKM
157011-075
1
O-ring, NBR (Low-swell)
157011-125
1
O-ring, CR
157011-116
1
O-ring, FKM
157011-022
1
O-ring, FKM GFLT
157011-027
1
O-ring, FKM V1289
157011-029
1
35
Introduction
Figure 1-11: Part identification for Model 1760 (456100) 150-650 psi range
Table 1-12: Part description for Model 1760 (456100) 150-650 psi range
Item number
Description
Part number
Quantity required
1
Pilot cover
463006-600M
1
2
Spring guide (stainless steel)
460017
1
3
Pressure spring
460023
1
Spring, 150-350 psi.
36
Two Stage ALP Control Valve
Introduction
Table 1-12: Part description for Model 1760 (456100) 150-650 psi range (continued)
Description
Part number
Quantity required
Spring, 350-650 psi.
460024
1
4
Piston (stainless steel)
463016
1
5
Thrust washer (stainless steel)
460013
1
6
Damper spring
460021
1
7
Guide bushing
460008
1
8
Cage pilot valve
460007
1
9
Poppet shaft assembly, NBR
460110-000
1
Poppet shaft assembly, EPR
460110-007
1
Poppet shaft assembly, FFKM
460110-005
1
Poppet shaft assembly, NBR (Lowswell)
460110-00L
1
Poppet shaft assembly, CR
460110-003
1
Poppet shaft assembly, FKM
460110
1
Poppet shaft assembly, FKM GFLT
460110-00G
1
Poppet shaft assembly, FKM V1289
460110-00M
1
Pilot body CS
453301-500M
1
Pilot body SS
453301-600M
1
12
Vent plug assembly
460015-500M
1
13
Screw set, square head
150687-024
1
14
Nut, hex
151543-019
2
15
Retaining ring, internal
156465
1
16
Washer SS lock, spring
152267
1
17
Retaining ring, internal
156466
1
18
Retaining ring, internal
156467
1
24
O-ring, NBR
157009
1
O-ring, EPR
157009-005
1
O-ring, FFKM
157009-075
1
O-ring, NBR (Low-swell)
157009-120
1
O-ring, CR
157009-116
1
O-ring, FKM
157009-022
1
O-ring, FKM GFLT
157009-027
1
O-ring, FKM V1289
157009-029
1
O-ring, NBR
152090
1
O-ring, EPR
152090-005
1
O-ring, FFKM
152090-075
1
Item number
10
25
User manual
37
Introduction
Table 1-12: Part description for Model 1760 (456100) 150-650 psi range (continued)
Item number
26
27
28
29
38
Description
Part number
Quantity required
O-ring, NBR (Low-swell)
152090-120
1
O-ring, CR
152090-116
1
O-ring, FKM
152090-022
1
O-ring, FKM GFLT
152090-027
1
O-ring, FKM V1289
152090-029
1
O-ring, NBR
157010
1
O-ring, EPR
157010-005
1
O-ring, FFKM
157010-075
1
O-ring, NBR (Low-swell)
157010-120
1
O-ring, CR
157010-116
1
O-ring, FKM
157010-022
1
O-ring, FKM GFLT
157010-027
1
O-ring, FKM V1289
157010-029
1
O-ring, NBR
152066
1
O-ring, EPR
152006-005
1
O-ring, FFKM
152006-075
1
O-ring, NBR (Low-swell)
152006-120
1
O-ring, CR
152006-116
1
O-ring, FKM
152006-022
1
O-ring, FKM GFLT
152006-027
1
O-ring, FKM V1289
152006-029
1
O-ring, NBR
152091
1
O-ring, EPR
152091-005
1
O-ring, FFKM
152091-075
1
O-ring, NBR (Low-swell)
152091-120
1
O-ring, CR
152091-116
1
O-ring, FKM
152091-022
1
O-ring, FKM GFLT
152091-027
1
O-ring, FKM V1289
152091-029
1
O-ring, NBR
152064
1
O-ring, EPR
152064-005
1
O-ring, FFKM
152064-075
1
O-ring, NBR (Low-swell)
152064-120
1
O-ring, CR
152064-116
1
O-ring, FKM
152064-022
1
Two Stage ALP Control Valve
Introduction
Table 1-12: Part description for Model 1760 (456100) 150-650 psi range (continued)
Item number
30
User manual
Description
Part number
Quantity required
O-ring, FKM GFLT
152064-027
1
O-ring, FKM V1289
152064-029
1
O-ring, NBR
157011
1
O-ring, EPR
157011-005
1
O-ring, FFKM
157011-075
1
O-ring, NBR (Low-swell)
157011-120
1
O-ring, CR
157011-116
1
O-ring, FKM
157011-022
1
O-ring, FKM GFLT
157011-027
1
O-ring, FKM V1289
157011-029
1
39
Introduction
Figure 1-12: Part identification for Model 1770 (453500) 0-180 psi range
Table 1-13: Part identification for Model 1770 (453500) 0-180 psi range
Item number
Part number
Description
Quantity
1
460206-600
Pilot Valve Cover
1
2
460017
Spring Guide
1
Pressure Spring
1
3
40
Two Stage ALP Control Valve
Introduction
Table 1-13: Part identification for Model 1770 (453500) 0-180 psi range (continued)
Item number
Part number
Description
Quantity
460223
Spring, 0-20 lbs.
1
460022
Spring, 0-40 lbs.
1
460023
Spring, 30-80 lbs.
1
460024
Spring, 70-180 lbs.
1
4
460516
Piston
1
5*
460013
Thrust Washer
1
6
460021
Damper Spring
1
7
460008
Guide Bushing
1
8
460007
Pilot Valve Cage
1
9*
460110-000
Poppet Shaft Assy, NBR
1
460110-007
Poppet Shaft Assy, EPR
1
460110-005
Poppet Shaft Assy, FFKM
1
460110-00L
Poppet Shaft Assy, NBR (Low Swell)
1
460110-003
Poppet Shaft Assy, CR
1
460110
Poppet Shaft Assy, FKM
1
460110-00G
Poppet Shaft Assy, FKM GFLT
1
460110-00M
Poppet Shaft Assy, FKM V1289
1
453301-500M
Pilot Body CS
1
453301-600M
Pilot Body ST S
1
11
460219
Spring Adj Stem
1
12
150687-124
Screw Set
1
13
151543-019
Nut Hex
1
14*
156465
Retaining Ring Internal
1
15
152267
Washer SS Lock
1
16
156466
Retaining Ring Internal
1
17*
156467
Retaining Ring Internal
1
22*
157158
Glyd Ring Outside
1
23*
157009
O-ring, NBR
1
157009-005
O-ring, EPR
1
157009-075
O-ring, FFKM
1
157009-120
O-ring, NBR (low-swell)
1
157009-116
O-ring, CR
1
157009-022
O-ring, FKM
1
157009-027
O-ring, FKM GFLT
1
157009-029
O-ring, FKM V1289
1
152090
O-ring, NBR
1
10
24*
User manual
41
Introduction
Table 1-13: Part identification for Model 1770 (453500) 0-180 psi range (continued)
Item number
25*
26*
27*
28*
42
Part number
Description
Quantity
152090-005
O-ring, EPR
1
152090-075
O-ring, FFKM
1
152090-120
O-ring, NBR (low-swell)
1
152090-116
O-ring, CR
1
152090-022
O-ring, FKM
1
152090-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
157010
O-ring, NBR
1
157010-005
O-ring, EPR
1
157010-075
O-ring, FFKM
1
157010-120
O-ring, NBR (low-swell)
1
157010-116
O-ring, CR
1
157010-022
O-ring, FKM
1
157010-027
O-ring, FKM GFLT
1
157010-029
O-ring, FKM V1289
1
152066
O-ring, NBR
2
152066-005
O-ring, EPR
2
152066-075
O-ring, FFKM
2
152066-120
O-ring, NBR (low-swell)
2
152066-116
O-ring, CR
2
152066-022
O-ring, FKM
2
152066-027
O-ring, FKM GFLT
2
152066-029
O-ring, FKM V1289
2
157029
O-ring, NBR
1
157029-005
O-ring, EPR
1
157029-075
O-ring, FFKM
1
157029-120
O-ring, NBR (low-swell)
1
157029-116
O-ring, CR
1
157029-022
O-ring, FKM
1
157029-027
O-ring, FKM GFLT
1
157029-029
O-ring, FKM V1289
1
152064
O-ring, NBR
1
152064-005
O-ring, EPR
1
152064-075
O-ring, FFKM
1
152064-120
O-ring, NBR (low-swell)
1
152064-116
O-ring, CR
1
Two Stage ALP Control Valve
Introduction
Table 1-13: Part identification for Model 1770 (453500) 0-180 psi range (continued)
Item number
Part number
Description
Quantity
152064-022
O-ring, FKM
1
152064-027
O-ring, FKM GFLT
1
152064-029
O-ring, FKM V1289
1
157011
O-ring, NBR
1
157011-005
O-ring, EPR
1
157011-075
O-ring, FFKM
1
157011-120
O-ring, NBR (low-swell)
1
157011-116
O-ring, CR
1
157011-022
O-ring, FKM
1
157011-027
O-ring, FKM GFLT
1
157011-029
O-ring, FKM V1289
1
30
460108
Orifice Screw
1
33
151543-019
Nut, Hex
1
29*
User manual
43
Introduction
Figure 1-13: Part Identification for Model 1770 (453505) 0-180 psi range
Table 1-14: Part Identification for Model 1770 (453505) 0-180 psi range
Item Number
Part Number
Description
Quantity
1
460206-600M
Pilot valve cover
1
2
460017
Spring guide (stainless steel)
1
3
44
Pressure Spring
460223
Spring, 0-20 lbs.
1
460022
Spring, 0-40 lbs.
1
Two Stage ALP Control Valve
Introduction
Table 1-14: Part Identification for Model 1770 (453505) 0-180 psi range (continued)
Item Number
Part Number
Description
Quantity
460023
Spring, 30-80 lbs.
1
460024
Spring, 70-180 lbs.
1
4
460116
Piston
1
5*
460013
Thrust washer (stainless steel)
1
6
460021
Damper spring
1
7
460008
Guide bushing
1
8
460007
Pilot valve cage
1
9*
460110-000
Poppet shaft assembly, NBR
1
460110-007
Poppet shaft assembly, EPR
460110-005
Poppet shaft assembly, FFKM
460110-00L
Poppet shaft assembly, NBR (Low
Swell)
460110-003
Poppet shaft assembly, CR
460110
Poppet shaft assembly, FKM
460110-00G
Poppet shaft assembly, FKM GFLT
460110-00M
Poppet shaft assembly, FKM V1289
453301-500M
Pilot body CS
453301-600M
Pilot body SS
11
460219
Spring Adjusment Stem
1
12
150687-124
Screw set
1
13
151543-019
Nut Hex
1
14*
156465
Retaining ring, internal
1
15
152267
Washer SS lock, sprin
1
16
156466
Retaining ring, internal
1
17*
156467
Retaining ring, internal
1
23*
157009
O-ring, NBR
1
157009-005
O-ring, EPR
1
157009-075
O-ring, FFKM
1
157009-120
O-ring, NBR (Low-swell)
1
157009-116
O-ring, CR
1
157009-022
O-ring, FKM
1
157009-027
O-ring, FKM GFLT
1
157009-029
O-ring, FKM V1289
1
152090
O-ring, NBR
1
152090-005
O-ring, EPR
1
152090-075
O-ring, FFKM
1
10
24*
User manual
1
45
Introduction
Table 1-14: Part Identification for Model 1770 (453505) 0-180 psi range (continued)
Item Number
25*
26*
27*
28*
46
Part Number
Description
Quantity
152090-120
O-ring, NBR (Low-swell)
1
152090-116
O-ring, CR
1
152090-022
O-ring, FKM
1
152090-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
157010
O-ring, NBR
1
157010-005
O-ring, EPR
1
157010-075
O-ring, FFKM
1
157010-120
O-ring, NBR (Low-swell)
1
157010-116
O-ring, CR
1
157010-022
O-ring, FKM
1
157010-027
O-ring, FKM GFLT
1
157010-029
O-ring, FKM V1289
1
152066
O-ring, NBR
2
152066-005
O-ring, EPR
2
152066-075
O-ring, FFKM
2
152066-120
O-ring, NBR (Low-swell)
2
152066-116
O-ring, CR
2
152066-022
O-ring, FKM
2
152066-027
O-ring, FKM GFLT
2
152066-029
O-ring, FKM V1289
2
152073
O-ring, NBR
1
152073-005
O-ring, EPR
1
152073-075
O-ring, FFKM
1
152073-120
O-ring, NBR (Low-swell)
1
152073-116
O-ring, CR
1
152073-022
O-ring, FKM
1
152073-027
O-ring, FKM GFLT
1
152073-029
O-ring, FKM V1289
1
152064
O-ring, NBR
1
152064-005
O-ring, EPR
1
152064-075
O-ring, FFKM
1
152064-120
O-ring, NBR (Low-swell)
1
152064-116
O-ring, CR
1
152064-022
O-ring, FKM
1
152064-027
O-ring, FKM GFLT
1
Two Stage ALP Control Valve
Introduction
Table 1-14: Part Identification for Model 1770 (453505) 0-180 psi range (continued)
Item Number
Part Number
Description
Quantity
152064-029
O-ring, FKM V1289
1
157011
O-ring, NBR
1
157011-005
O-ring, EPR
1
157011-075
O-ring, FFKM
1
157011-120
O-ring, NBR (Low-swell)
1
157011-116
O-ring, CR
1
157011-022
O-ring, FKM
1
157011-027
O-ring, FKM GFLT
1
157011-029
O-ring, FKM V1289
1
30
460108
Orifice Screw SS
1
33
151543-019
Nut Hex
1
29*
User manual
47
Introduction
Figure 1-14: Part Identification for Model 1770 (455500) 150-650 psi range
Table 1-15: Part identification for Model 1770 (455500) 150-650 psi range
Item number
Part number
Description
Quantity
1
460206-600M
Pilot Valve Cover
1
2
460017
Spring Guide
1
Pressure Spring
1
3
48
Two Stage ALP Control Valve
Introduction
Table 1-15: Part identification for Model 1770 (455500) 150-650 psi range (continued)
Item number
Part number
Description
Quantity
460023
Spring, 150-350 lbs.
1
460024
Spring, 350-650 lbs.
1
4
463116
Piston
1
5*
460013
Thrust Washer
1
6
460021
Damper Spring
1
7
460008
Guide Bushing
1
8
460007
Pilot Valve Cage
1
9*
460110-000
Poppet Shaft Assy, NBR
1
460110-007
Poppet Shaft Assy, EPR
1
460110-005
Poppet Shaft Assy, FFKM
1
460110-00L
Poppet Shaft Assy, NBR (Low Swell)
1
460110-003
Poppet Shaft Assy, CR
1
460110
Poppet Shaft Assy, FKM
1
460110-00G
Poppet Shaft Assy, FKM GFLT
1
460110-00M
Poppet Shaft Assy, FKM V1289
1
10
453301-500M
Pilot Body W/MTR
1
11
460219
Spring Adj Stem
1
12
150687-124
Screw Set, Headless
1
13
151543-019
Nut Hex
2
14*
156465
Retaining Ring Internal
1
15
152267
Washer SS Lock
1
16
156466
Retaining Ring Internal
1
17*
156467
Retaining Ring Internal
1
22*
157163
Glyd Ring Outside
1
23*
157009
O-ring, NBR
1
157009-005
O-ring, EPR
1
157009-075
O-ring, FFKM
1
157009-120
O-ring, NBR (low-swell)
1
157009-116
O-ring, CR
1
157009-022
O-ring, FKM
1
157009-027
O-ring, FKM GFLT
1
157009-029
O-ring, FKM V1289
1
152090
O-ring, NBR
1
152090-005
O-ring, EPR
1
152090-075
O-ring, FFKM
1
152090-120
O-ring, NBR (low-swell)
1
24*
User manual
49
Introduction
Table 1-15: Part identification for Model 1770 (455500) 150-650 psi range (continued)
Item number
25*
26*
27*
28*
50
Part number
Description
Quantity
152090-116
O-ring, CR
1
152090-022
O-ring, FKM
1
152090-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
157010
O-ring, NBR
1
157010-005
O-ring, EPR
1
157010-075
O-ring, FFKM
1
157010-120
O-ring, NBR (low-swell)
1
157010-116
O-ring, CR
1
157010-022
O-ring, FKM
1
157010-027
O-ring, FKM GFLT
1
152090-029
O-ring, FKM V1289
1
152066
O-ring, NBR
2
152066-005
O-ring, EPR
2
152066-075
O-ring, FFKM
2
152066-120
O-ring, NBR (low-swell)
2
152066-116
O-ring, CR
2
152066-022
O-ring, FKM
2
152066-027
O-ring, FKM GFLT
2
157076-029
O-ring, FKM V1289
2
157076
O-ring, NBR
1
157076-005
O-ring, EPR
1
157076-075
O-ring, FFKM
1
157076-120
O-ring, NBR (low-swell)
1
157076-116
O-ring, CR
1
157076-022
O-ring, FKM
1
157076-027
O-ring, FKM GFLT
1
157076-029
O-ring, FKM V1289
1
152064
O-ring, NBR
1
152064-005
O-ring, EPR
1
152064-075
O-ring, FFKM
1
152064-120
O-ring, NBR (low-swell)
1
152064-116
O-ring, CR
1
152064-022
O-ring, FKM
1
152064-027
O-ring, FKM GFLT
1
152064-029
O-ring, FKM V1289
1
Two Stage ALP Control Valve
Introduction
Table 1-15: Part identification for Model 1770 (455500) 150-650 psi range (continued)
Item number
Part number
Description
Quantity
29*
157011
O-ring, NBR
1
157011-005
O-ring, EPR
1
157011-075
O-ring, FFKM
1
157011-120
O-ring, NBR (low-swell)
1
157011-116
O-ring, CR
1
157011-022
O-ring, FKM
1
157011-027
O-ring, FKM GFLT
1
157011-029
O-ring, FKM V1289
1
460108
Orifice Screw
1
30
1.3
Agency certifications for the Model 700ALP
Control Valve
The following product agency certifications are applicable to the Daniel Control Valves.
Table 1-16: Agency certifications for control valves
Certification type
Description
Pressure equipment
PED
Process temperature
Standard temperature
-26°C to 205°C (-15°F to 400°F)
UL and CSA Listed
Electrical
• Class I, Group C and D, Div. 1; Class II,
Group EUL and CSA Listed , F and G
• ATEX II2G Eexe/Eexd
Environmental
• Explosion-proof NEMA types 7C, 7D, 9E,
9F and 9G
• NEMA 4 Weather-proof
Electrical
• Certificate number
- NCC 12.1244 X
• INMETRO marking
- Ex d nC IIB T3 Gc
- Ex d IIC T* Gb
INMETRO certification
User manual
51
Introduction
52
Two Stage ALP Control Valve
Operating conditions and specifications
2
Operating conditions and
specifications
Topics covered in this chapter:
2.1
•
•
Control options and requirements
Specifications for the control valve
•
Pilot spring selection
Control options and requirements
ALP valves can be fitted with additional pilots and accessories to provide other functions.
Typical functions may include the following:
A. Maximum Rate of Flow is achieved by adding a normally open differential pilot (1754).
Control of this pilot is established by a 5 psi minimum differential pressure developed
across either a meter or an integral orifice on the inlet of the valve.
B. Excess Flow Shutdown is established by adding a normally closed Model 1760 pilot
sensed through a three-way ball valve to the downstream side of the valve. This concept
requires “initial setting” by positioning the three-way ball valve to apply valve inlet
pressure to the normally closed pilot, permitting it to open, which then allows the main
valve to open. Once the downstream side of the control valve is pressurized under normal
flow conditions the three-way ball valve is returned to its normal position permitting the
control pilot to continue to be held open by downstream pressure.
For operator convenience in “setting and resetting” this type of excess flow shutdown
valve, the three-way ball valve is fitted with a spring on its stem which causes spring return
to its normal position once the operator releases the ball valve knob.
If a line break occurs downstream of the control valve, line pressure will drop, allowing the
control valve pilot to return to its spring loaded-closed position, thus shutting down the
main control valve.
C. Pressure Reducing capability is obtained by adding a normally open 1750 pilot. Control
of this pilot is by sensing downstream pressure.
D. Thermal Relief permits bleed-back of pressure buildup form the downstream side of
the valve back to the valve inlet. This device is a small, direct acting, spring loaded relief
with a nominal factory setting of approximately 15 psi.
E. Low Flow Start is accomplished by adding an additional microswitch on the valve
indicator. The valve can be wired with a suitable time delay to provide two-stage opening
(low flow start).
User manual
53
Operating conditions and specifications
F. Excess Flow Test Port. The valve may be equipped with (2) needle valves to allow for
functionality testing the excess flow pilot during normal operation. This will require
connecting an external pressure vessel to the valve to contain a small amount of propane
during this test.
2.1.1
Design considerations
Some conditions to consider:
•
Service operating pressure
•
Service testing pressures
•
Service process temperature and ambient site temperatures
•
Chemical composition and toxicity of fluid in operating conditions
•
Traffic, wind and earthquake at loading site
•
Adverse force or stress caused by inadequate supports, attachments, piping, etc.
•
Corrosion, erosion, fatigue, etc.
•
Decomposition of unstable fluids in operating and test conditions
•
Possible damage from external fire
•
Mass fluid in process and test conditions
WARNING!
FUNCTIONAL AND ENVIRONMENTAL HAZARD
Evaluate the functional and environmental conditions prior to installing a control valve. Install
the control valve in a well-designed piping system.
Failure to comply may result in death or serious injury from pipe failure.
2.1.2
Environmental conditions
WARNING!
EQUIPMENT HAZARD
Never use this equipment for any purpose other than its intended use.
Failure to comply may result in death, serious personal injury and/or property damage.
Table 2-1: Environmental conditions
54
Parameter type
Description
Severe service conditions
Ensure that piping or other attachments connected to the valve
are not under stress. The design of the control valve has not
been assessed for the effects of wind, earthquake loading and
severe weather conditions.
Two Stage ALP Control Valve
Operating conditions and specifications
Table 2-1: Environmental conditions (continued)
Parameter type
Description
Additional severe service conditions
The valves are designed to be used on liquid applications for
crude oil and refined products.
The use of aggressive additives or oxygenates requires the use
of the Aggressive Products (AP) option. The AP option valve cylinder incorporates cup-seals (PTFE Bal Seals) and an O-ring
made from appropriate materials for severe conditions.
Corrosive service
Select the material compatible with the specific processes and
atmospheric environments. Implement a periodic inspection
and maintenance program to ensure that pressure retaining
components are free from corrosion and erosion.
The valve is not designed with corrosion allowance. Inspect the
valve's metal parts periodically for corrosion and erosion, and inspect the seals and O-rings for wear and chemical deterioration.
Populated areas
For new installations, locate the control valve to an area that has
fewer than 10 buildings intended for human occupancy within
an area that extends 200 meters (220 yards) radially from the
control valve. (Reference: Class 1 Location: U.S. DOT, CFR Title
49: Part 192.5)
Closed, poorly ventilated areas
Install the control valve in a well ventilated area, not less than
one meter (approximately three feet) from source of ignition or
source of heat which might damage the unit.
Elevation
No limit
Humidity
No limit
Proximity to open flame
Provide fire prevention measures and equipment per local regulations.
Proximity to vehicular traffic
The design of the control valve has not been assessed for the effects of traffic.
2.2
Specifications for the control valve
2.2.1
Interface requirements
WARNING!
EXCEEDING REQUIREMENTS HAZARD
Control valve requirements are defined to ensure safe equipment operation. Do not exceed
published specifications.
Failure to comply may result in death, serious injury and/or damage to the equipment.
User manual
55
Operating conditions and specifications
Table 2-2: Interface requirements
Requirements
Description
Hydraulic lines
External hook up:
• ANSI class 150 and 300:
- NPS 2-6: Carbon steel/Stainless steel 10
mm (0.375")
- Can be furnished in metric sizes
Flange type
The mechanical connections for a Series 700ALP
control valve NPS 2 to 4 are standard class 150
and 300 ANSI R.F. flanges, which are available
only in carbon steel. Other types of flange connections are available per customer request for
Daniel control valves. For other ANSI ratings or
flanges consult the factory engineers. For maximum working pressures at intermediate temperatures refer to ANSI B16.5.
WARNING!
FLANGE SIZE HAZARD
Customers must choose the appropriate size material of the flange for their piping
requirements.
Choosing an incorrect flange may cause a pressure leak, resulting in death or serious injury.
2.2.2
Requirements and limitations for installation
NOTICE
Comply with local government regulations and company requirements.
See Figure 2-1 for flow direction.
NOTICE
Flush lines to remove welding bead, pipe scale, etc.
56
Two Stage ALP Control Valve
Operating conditions and specifications
Figure 2-1: Valve orientation
WARNING!
EQUIPMENT HAZARD
Never use this equipment for any purpose other than its intended use.
Failure to comply may result in death, serious personal injury and/or property damage.
Minimum clearances for installation, operation and
maintenance
For certified prints, consult the factory.
User manual
57
Operating conditions and specifications
Figure 2-2: Flange connection/Ratings (DIN)
Table 2-3: Flange connections (DIN)
A
58
B
Valve
Size
Class 150
Class 300
Class 600
Class 150-300
Class 600
inches
cm
inches
cm
inches
cm
inches
cm
inches
cm
2
10 1/4
26
10 1/2
27
11 1/2
29
10 7/8
28
10 7/8
28
3
11
28
13 1/8
33
14
36
10 7/8
28
11 1/4
29
4
13
33
14 1/2
37
17
43
10 7/8
28
11 1/2
29
6
17
43
17 7/8
45
22
56
13 5/8
35
13 5/8
35
8
22 1/4
57
23 1/4
59
26
66
17 1/4
44
17 3/4
45
10
26 1/2
67
27 7/8
71
31
79
17 5/8
45
20 5/8
52
12
30 1/2
77
33 5/8
85
36 1/2
93
22 7/8
58
22 7/8
57
16
41 3/8
105
43 1/3
110
46
117
30
76
30
76
Two Stage ALP Control Valve
Operating conditions and specifications
Table 2-4: Flange connections (DIN)
A
B
Class 150
Class 300
Class 150-300
Valve Size
inches
cm
inches
cm
inches
cm
2
10 1/4
26
10 1/2
27
10 7/8
28
3
11
28
13 1/8
33
10 7/8
28
4
13
33
14 1/2
37
10 7/8
28
6
17
43
17 7/8
45
13 5/8
35
8
22 1/4
57
23 1/4
59
17 1/4
44
10
26 1/2
67
27 7/8
71
17 5/8
45
12
30 1/2
77
33 5/8
85
22 7/8
58
16
41 3/8
105
43 1/3
110
30
76
2.3
Pilot spring selection
2.3.1
Pilot spring selection table
The following Pilot spring selections table is a complete listing of regulating pilot valve
figure numbers, part numbers, pilot springs, spring part numbers, and piston diameters.
The application of pilot springs is significant and often misunderstood. The pressure range
of a specific pilot spring relates directly to the area of the pilot piston exposed to fluid
sensing (FORCE = PRESSURE X AREA). In other words, the control range of a spring will vary
with the outside diameter of the pilot's piston. In effect, a light spring combined with
various piston diameters increases pilot sensitivity, whereas a heavier spring used without
changing the piston size decreases sensitivity and accuracy of set point. The use of various
sizes assures the most compact and flexible pilot available and is a key to the accurate set
point control found in Daniel valves.
The table outlines the standard and optional springs, spring ranges and piston diameters
for all integral and external piston operated pilots for Series 700 control valves.
Figure 2-3: Conversion factors
User manual
59
Operating conditions and specifications
Figure 2-4: Pilot spring selections
60
Two Stage ALP Control Valve
Operating conditions and specifications
2.3.2
Table usage
Example: A customer has an ANSI 300 lb. Model 754 Rate of Flow Control Valve with a
207-552 kPa (30-80 psi) pilot spring set for 483 kPa (70 psi) control. Due to change in the
system, he desires to control a 300 psi 2068 kPa (300 psi) downstream pressure. For a
spring range of 1034-2413 kPa (150-350 psi) the table lists a 460023 spring. But the
existing spring range of 207-552 kPa (30-80 psi) also requires a 460023 spring.
Conclusion: Changing the spring will not solve this customer's problem. The pilot piston
must be changed.
Proper use of the pilot spring selection table should eliminate any difficulty associated with
changing a pilot spring. If any two facts are known about a pilot, other tabulated data can
be determined. For example:
User manual
•
Knowledge of piston diameter and spring color indicates the spring range of the
pilot.
•
Knowledge of the model number and piston diameter indicates the pilot part
number.
•
Knowledge of the pilot part number and spring color indicates the spring range.
61
Operating conditions and specifications
62
Two Stage ALP Control Valve
Install
Part II
Install
User manual
63
Install
64
Two Stage ALP Control Valve
Installation prerequisites
3
Installation prerequisites
Topics covered in this chapter:
•
•
3.1
Model 700ALP pre-start checks
Model 700ALP installation procedure
Model 700ALP pre-start checks
CAUTION!
EQUIPMENT HAZARD
Observe all precautionary signs posted on the equipment.
Failure to comply may result in injury to personnel or cause damage to the equipment.
Important
The Daniel valve may be installed with a flow direction horizontal or vertical up but should never be
installed with flow direction vertical down. When installed in a horizontal line, the valve should be
installed so that the cylinder head is at the top of the valve and not the bottom.
User manual
65
Installation prerequisites
Figure 3-1: Valve orientation
3.2
Model 700ALP installation procedure
The Model Series 700ALP Control Valve features a two-piece cylinder, characterized ports,
and indicator with (1) or (2) microswitches. Pilots and other optional accessories enable
the valve to perform a variety of control functions such as regulating rate of flow,
differential pressure, back pressure, and/or excess flow.
If you have questions or need information not contained in this manual, please contact
your Daniel sales representative or the Daniel Measurement and Control service center
nearest you.
Installation of the Series 700 ALP will depend greatly on the control function to be
employed. Reference pilot installation information pertinent to your valve. Typical
considerations include:
66
Two Stage ALP Control Valve
Installation prerequisites
Procedure
1.
The valve must be mounted in line in the proper flow direction. Flow direction is
indicated on all valve bodies. The valve may be installed in a horizontal line or
vertical line (upward flow). Do not install in a vertical line with downward flow.
2.
If possible, the control valve should be installed withing 25 feet of the point at which
upstream line pressure is to be controlled. This distance limitation is due to the
sense line which must be run to the pilot. Consult factory for distances greater than
25 feet.
3.
It is recommended that the control valve be installed between isolating valves. This
will permit the system to remain operational while maintenance is being performed
on the valve.
4.
The product must be completely free of all foreign material before the valve is
bolted into the line. If it is impractical to flush the line before installing the valve, the
valve body may the line. If it is impractical to flush the line before installing the valve,
the valve body may be bolted in place, and the cylinder assembly removed. In such
case it will be necessary to fabricate a temporary valve cover for sealing the valve. It
will also be necessary to disconnect, isolate or seal all sense lines connected to valve
pilots. This operation will eliminate the possibility of foreign material entering the
sense lines. Flushing will not be necessary if the product line and liquid are positively
known to be clean.
5.
Sense Lines: As applicable, a 3/8" sense line is required between upstream or
downstream sense points.
6.
The inclusion of a pressure gauge (not included with valve) in the valve circuit is
recommended. This gauge will permit upstream pressure to be monitored.
Figure 3-2: Model 787ALP Two-stage electric valve with Differential pressure
pilot electrical schematic
User manual
67
Installation prerequisites
Figure 3-3: Model 789ALP Two-stage electric valve with Back pressure control
and rate of flow control
Figure 3-4: Wiring diagram - All models without Time delay circuit
68
Two Stage ALP Control Valve
Operate
Part III
Operate
User manual
69
Operate
70
Two Stage ALP Control Valve
Operation start up
4
Operation start up
Topics covered in this chapter:
•
•
•
4.1
700ALP Series control valve operation
Control valve component and sequence for pilot control settings
Low flow rate adjustment
700ALP Series control valve operation
Prerequisites
To safely start flow through the valve and maintain good operating procedures is
necessary to acclimate the valve to operating conditions.
Procedure
4.2
1.
Activate the pump and slowly open the upstream isolating valve to allow flow into
the main control valve. Loosen any external sense line connections to bleed air from
the system. Retighten upon completion and deactivate the pump when the system
is free of air.
2.
Activate all sense lines to pilot controls and adjust as required. Reference
appropriate valve and pilot Installation, Operation Service Manuals.
3.
Start the pump and slowly open the downstream isolating valve and observe the
pressure gauge to determine when the valve begins controlling. (This will be
indicated by a drop in upstream pressure as the downstream isolating valve opens.)
When pressure drop is observed adjust pilot controls as required.
4.
Completely open the downstream isolating valve. Adjust regulating pilots (if
applicable) accordingly.
5.
Pulsation in flow controlled applications may be eliminated by turning the sensitivity
adjustment clockwise. (Used only for back pressure or pressure relief control.)
Control valve component and sequence for
pilot control settings
Table 4-1 indicates those pilots and components included with each basic control valve
package in the 700ALP series. Pilots have been numbered in sequence to indicate
preferred order in which they are to be set. This information is intended as a guide in setup operations and may vary according to specific application requirements.
NOTICE
It is important that pressure gauges are installed to assure proper settings based in line
pressures.
User manual
71
Operation start up
Pilot adjustment can be made on Series 1760 and 1770 Pilots. Turning the pilot
adjustment screw in the CLOCKWISE direction will INCREASE pressure. Turning the
adjustment screw in the COUNTER-CLOCKWISE direction will DECREASE pressure.
For the Series1754 Pilot, turning the pilot adjustment screw in the CLOCKWISE direction
will INCREASE the maximum flow rate, and turning it COUNTER-CLOCKWISE will DECREASE
the maximum flow rate.
Table 4-1: Control valve components and sequence for pilot control settings
Pilot series
72
Model
1710
NorControl mally
valve
closed
Model
1711
Normally
open
787ALP
adjustment
sequence
two required
one required
one required
No adjustment
No adjustment
1
787ALP
/S754/
S760EX
F adjustment
sequence
two required
one required
one required
one required
one required
No adjustment
No adjustment
2 set to
Max.
Rate
3
1
789 ALP
adjustment
sequence
two required
one required
one
No adjustment
No adjustment
1
789ALP
/S754/
S760EX
F Adjustment
sequence
two required
one required
one required
two required
No adjustment
No adjustment
2
1 back
press.
3EXF
Model
1754
Rate of
flow
Model
1760
Back
pressure
Model
1770
Diff.
pressure
Microswitch
Opening
Closing 3-way
speed
speed
ball
control control valve
YES
YES
YES
YES
YES
YES
YES
YES
Two Stage ALP Control Valve
Operation start up
4.3
Low flow rate adjustment
The cam position determines the first stage low flow rate of the valve before final shutoff.
It is recommended that the low flow rate be adjusted between 10 and 20 percent of the
maximum rated capacity of the meter. For turbine meters, it may be necessary to adjust
for less than 10 percent.
CAUTION!
DAMAGE TO COMPONENTS
Do not allow the roller arm to ride over and onto the top side of the cam.
Failure to follow recommended procedures may cause damage to the roller arm of the microswitch.
Procedure
1.
Loosen the two set screws in the cam.
2.
Move the cam up to relieve the tension on the micro-switch swing arm. The roller on
the micro-switch swing arm should be approximately 1/16" away from the indicator
stem.
3.
Position the cam precisely as illustrated in Figure 4-1. Make sure the micro-switch
swing arm roller is on the beveled surface of the cam.
4.
Tighten the set screws in the cam.
NOTICE
Do not start the pump to check low flow rate until all other pre-start checks and
adjustments have been made.
User manual
5.
Enter a predetermined batch quantity into the preset register. This quantity should
be approximately 30 units more than when first stage trip occurs.
6.
Position operating handle beneath the preset register into the high flow position.
7.
Start the pump.
8.
Once the first stage trip has occurred, the valve will transfer to low flow rate. Adjust
the cam up on the valve position indicator if flow rate is too high or down on the
valve position indicator if flow rate is too low. Movement of the cam should be 1/16"
increments or less.
9.
Repeat steps 5 thru 9 until the desired flow rate is achieved.
73
Operation start up
Figure 4-1: Micro-switch trip cam - Low flow start/Low flow stop adjustments
74
Two Stage ALP Control Valve
Maintain
Part IV
Maintain
Chapters covered in this part:
•
•
User manual
Planned maintenance
Spare parts
75
Maintain
76
Two Stage ALP Control Valve
Planned maintenance
5
Planned maintenance
5.1
Troubleshooting for 700ALP series
The most frequent problem encountered with any control valve is the accumulation of
sediment, rouge, scale and other foreign material in the pilot or its supply system. It is,
therefore, good practice to periodically remove the pilot from the valve and inspect it for
accumulation of these materials.
The strainer and needle valve in the pilot supply line should also be flushed periodically to
avoid erratic control and slow response typical to obstructed flow. If sub-standard
conditions persist after thoroughly cleaning the system, examine the pilot for swollen orings.
Periodic examination of all seal and o-rings for nicks, cuts and wear is recommended.
Reference Pilot disassembly/reassembly.
Table 5-1 provides information for identifying and correcting operational problems you
may experience with your control valve. Please keep in mind this information is not
exhaustive and that system abnormalities may result from causes other than valve error.
This information is provided to assist in general field repairs.
Table 5-1: Troubleshooting
Condition
Probable cause
Correction
Valve will not open
Upstream valve is closed.
Open valve.
Pump is not operating.
Start pump and check for cavitation.
Downstream valve is closed.
Open valve. (Check coupler on
bottom loading units and internal
valve in truck.)
Insufficient pressure
Check pump. Check bypass and
strainer in line.
Clogged strainer
Clean strainer.
Swollen o-rings
Disassemble valve and replace orings. Check compatibility of orings with product.
Pilot malfunction
Consult pilot manual.
No voltage to solenoid pilots
Check for voltage and/or preset
operation.
Valve opens too slowly
Valve inlet pressure below normal Check strainer and pump for obstruction.
Swollen o-rings
User manual
Disassemble valve and replace orings. Check compatibility of orings with product.
77
Planned maintenance
Table 5-1: Troubleshooting (continued)
Condition
Valve will not close off
tightly
78
Probable cause
Correction
Pilot malfunction
Consult pilot manual.
Bent indicator stem
Replace indicator
Foreign material lodged in main
valve piston seat
Disassemble valve and inspect
piston.
Swollen o-rings
Disassemble valve and replace orings. Check compatibility of orings with product.
Piston or seat o-ring cut or defective
Disassemble valve and replace, if
necessary.
Pilot malfunction
Consult pilot manual
Two Stage ALP Control Valve
Spare parts
6
Spare parts
Topics covered in this chapter:
•
•
6.1
Recommended spare parts
Order spare parts
Recommended spare parts
Table 6-1: Recommended spare parts for models 1710
User manual
Description
Part Number
Quantity
Solenoid Assembly 120Vac
456810-012
1
Solenoid Assembly 240Vac
456810-022
1
Solenoid Assembly 480Vac
456810-042
1
Plunger
456902
1
Groove Pin
153636
1
O-Ring
152067
1
Valve Cage
455520-100
1
Compression Spring
456953
1
Poppet Shaft
455306
1
O-Ring
152064-022
1
Retainer
455012
1
Valve Seat
455016
1
O-Ring
152076
1
O-Ring
157034
1
Body
455401-200
1
Pipe Plug
157138-024
1
O-Ring
152071
1
Manual Operator Fitting
455517
1
O-Ring
152062-022
1
Manual Operator Stem
455518
1
Pipe Plug
455021
1
Cap Screw
150761
2
O-Ring
152066-022
1
Adjustment Stem
460118
1
Adjustment Cap
460119
1
Pipe Plug
154716-019
1
79
Spare parts
Table 6-1: Recommended spare parts for models 1710 (continued)
Description
Part Number
Quantity
Cap Screw
150764
2
Pipe Plug
154720
2
O-Ring
152070
3
Roll Pin
153630-019
2
O-Ring
157024
1
Coil 120Vac
478938-010
1
Coil 240Vac
478938-020
1
Coil 480Vac
478938-040
1
Glyde Ring
157160
1
Table 6-2: Recommended spare parts for models 1711
80
Description
Part Number
Quantity
Pilot Valve Body
455401-500M
1
Valve Seat SS
455016
1
Cage
455520-100
1
Poppetshaft Assembly
456952
1
Spring SS
456957
1
Retaining Ring (External)
153947-019
1
Spring
456954
1
NO Solenoid (ASCO) 110VAC Viton
478935-012
1
NO Solenoid (ASCO) 220VAC Viton
478935-022
NO Sold. 115 VAC Viton ATEX(50 Hz) Eexd
T5..T4
478935-0A2
NO Sold. 220VAC Viton ATEX(50Hz) Eexd
T5..T4
478935-0B2
Coil 120Vac
478938-010
Coil 240Vac
478938-020
Coil 480Vac
478938-040
Plug Cap #6-X
154769
2
Spring Retaining Washer SS
478922
1
Man. Oper. Assembly (Viton)
455525-001
1
Seal, Lead
151831
1
Wire Seal, 2-Ply
155051
1
1/8" Pipe Plug (Drilled)
157138-024M
1
Glyd Ring Inside
157160
1
1
Two Stage ALP Control Valve
Spare parts
Table 6-2: Recommended spare parts for models 1711 (continued)
Description
Part Number
Quantity
O-Ring (Viton)
152067-022
1
O-Ring (Viton)
152071-022
1
O-Ring (Viton)
152076-022
1
O-Ring (Viton)
157024-022
1
O-Ring (Viton)
157034-022
2
O-Ring Kit (Kalrez) 1711
W456960-505
1
O-Ring Kit (Kalrez/Nitrile) 1711
W456960-508
1
O-Ring Kit (Viton/Buna) 1711
W456960-511
1
O-Ring Kit (Viton) 1711
W456960-512
1
Table 6-3: Recommended spare parts for model 750
Description
Part Number
Quantity
O-ring
152064
1
Roll pin
153511
1
Retainer ring
Order 460110
1
O-ring
152067
1
O-ring
157009
1
O-ring
157010
1
O-ring
152090
1
O-ring
152066
1
Poppet shaft
Order 460110
1
O-ring
152073
1
O-ring
152091
1
Piston (0-180 psi)
460116
1
Piston (150-650 psi)
463016
1
O-ring
157011
1
O-ring FFKM
W453600-505
1
O-ring FFKM/NBR
W453600-508
1
O-ring FKM/NBR
W453600-511
1
O-ring FKM
W453600-512
1
Table 6-4: Recommended spare parts for model 754
User manual
Description
Part Number
Quantity
Pressure Spring
See Section 1.2.4
1
81
Spare parts
Table 6-4: Recommended spare parts for model 754 (continued)
Description
Part Number
Quantity
453700
460516
1
456700
463116
1
475600
466316
1
465600
466216
1
Poppet Shaft
466011
1
NBR
453700-500
1
EPR
453700-507
1
FFKM
453700-505
1
NBR (Low Swell)
453700-50L
1
CR
453700-503
1
FKM
453700-522
1
FKM GFLT
453700-50G
1
FKM V1289
453700-50M
1
NBR
475600-500
1
EPR
475600-507
1
FFKM
475600-505
1
NBR (Low Swell)
475600-50L
1
CR
475600-503
1
FKM
475600
1
FKM GFLT
475600-50G
1
FKM V1289
475600-50M
1
NBR
465600-500
1
EPR
465600-507
1
FFKM
465600-505
1
NBR (Low Swell)
465600-50L
1
CR
465600-503
1
FKM
465600
1
FKM GFLT
465600-50G
1
FKM V1289
465600-50M
1
Piston
O-Ring Kit
453700
475600
465600
82
Two Stage ALP Control Valve
Spare parts
Table 6-5: Recommended spare parts for models 760-761
Description
Part Number
Quantity
O-ring
152064
1
Roll pin
153511
1
Retainer ring
Order 460110
1
O-ring
152067
1
O-ring
157009
1
O-ring
157010
1
O-ring
152090
1
O-ring
152066
1
Poppet shaft
Order 460110
1
O-ring
152073
1
O-ring
152091
1
Piston (0-180 psi)
460116
1
Piston (150-650 psi)
463016
1
O-ring
157011
1
O-ring FFKM
W453200-505
1
O-ring FFKM/NBR
W453200-508
1
O-ring FKM/NBR
W453200-511
1
O-ring FKM
W453200-512
1
For spare parts for the 770 control valve, see the Part Lists. Each figure marks its spare
parts with an asterisk.
6.2
Order spare parts
Provide the following information when ordering replacement parts:
User manual
•
Daniel valve serial number
•
Part number
•
Part description
•
Quantity required
•
Size
•
Product, product viscosity, product specific gravity
•
Minimum and maximum operating temperatures
•
Minimum and maximum flow rates
•
Minimum, normal and maximum operating pressure
•
Control functions to be performed
83
Spare parts
84
•
Flange connections
•
O-ring material
•
Control pilot materials
•
Tubing material
•
Main valve piston material
Two Stage ALP Control Valve
Spare parts
User manual
85
P/N 3-9000-557
Rev B
2016
Emerson Process Management
Daniel Measurement and Control, Inc.
North America / Latin America:
Headquarters
USA - Houston, Texas
T +1.713.467.6000
USA Toll Free 1.888.FLOW.001
www.EmersonProcess.com/Daniel
Europe: Stirling, Scotland, UK
T +44.1786.433400
Middle East, Africa: Dubai, UAE
T +971.4.811.8100
Asia Pacific: Singapore
T +65.6777.8211
©2016 Daniel Measurement and Control, Inc. All rights reserved.
Unauthorized duplication in whole or part is prohibited. Printed in
the USA.
Daniel Measurement and Control, Inc. ("Daniel") is an Emerson
Process Management business unit. The Daniel name and logo are
trademarks of Daniel Industries, Inc. The Emerson logo is a
trademark and service mark of Emerson Electric Co. All other
trademarks are the property of their respective companies.

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